1. Field of the Invention
The present invention relates generally to a pulley, and more particularly, to a self-camming or self rope-locking pulley.
2. Description of Related Art
Pulleys are generally known in the art. A pulley is a wheel or sheave with a groove along its edge for holding a line, such as a rope, cable, cord, or chain. A pulley may be used in a number of configurations. One such configuration is the block and tackle arrangement in which two pulleys work in unison, one pulley being fixed and another moving with the load. The simplest of pulleys includes a sheave or sheaves that all freewheel in both clockwise and counter-clockwise directions. More sophisticated pulleys provide locking mechanisms so that a load is locked in place when a force on a line carried by the sheaves is released. Such locking sheave features are disclosed in U.S. Pat. Nos. 6,189,867; 5,927,438; and 5,868,380, which are herein incorporated by reference.
Some pulleys also include cord extensions for releasing the load. With such pulleys, the user typically has to raise the load slightly with the pulley system to take pressure off a toothed cam before the user can completely move the cam out of the way to allow releasing or lowering of the load. For such pulleys, see U.S. Pat. Nos. 5,664,640 and 5,927,438, which are herein incorporated by reference.
While pulleys with locking mechanisms and cord extensions for releasing a load are known in the art, there is a need for a self-camming pulley with an improved locking mechanism and release mechanism for a controllable release under a load.
In an exemplary embodiment of the present invention, a self-camming pulley is provided. The pulley includes a first plate and a second plate arranged adjacent to the first plate and connected to the first plate by an axle. An eccentrically mounted sheave is located between the first plate and the second plate and is adapted to freewheel in one direction only. The eccentrically mounted sheave is mounted eccentrically with respect to the axle and is adapted to support a line. A fixed block is mounted between the first plate and the second plate and is adapted to fixedly lock a line between the fixed block and the eccentrically mounted sheave.
In another exemplary embodiment of the present invention the eccentrically mounted sheave is adapted to move closer to the fixed block when the eccentrically mounted sheave is rotated in a direction opposite said one direction, and to move farther from the fixed block when the eccentrically mounted sheave is rotated in said one direction.
In another exemplary embodiment of the present invention, the pulley includes a lever coupled to the eccentrically mounted sheave and adapted to move from a first position to a second position when the eccentrically mounted sheave is rotated in the direction opposite said one direction. The lever is also adapted to rotate the eccentrically mounted sheave in said one direction as the lever is moved from the second position to the first position. The lever includes an eye for attaching a cord extension.
In another exemplary embodiment of the present invention, the pulley includes a torsion spring connected between the lever and the second plate. The torsion spring is adapted to bias the lever from the first position to the second position when a line carried by the eccentrically mounted sheave is released.
In another exemplary embodiment of the present invention, the pulley includes a main block connecting the first plate and the second plate together at a top portion of the first plate and the second plate.
In another exemplary embodiment of the present invention, the pulley includes an eyebolt connected to a top of the main block, the eyebolt being adapted to swivel.
In another exemplary embodiment of the present invention, the second plate contains an eye in a bottom portion.
In another exemplary embodiment of the present invention, the pulley includes a third plate arranged adjacent to the second plate. The third plate is attached to the first plate and the second plate by the main block and the axle. A concentrically mounted sheave is located between the second plate and the third plate and is adapted to freewheel in both clockwise and counter-clockwise directions. The concentrically mounted sheave is mounted concentrically with respect to the axle.
In another exemplary embodiment of the present invention, a two-way bearing is mounted within the concentrically mounted sheave for allowing the concentrically mounted sheave to freewheel in both clockwise and counter-clockwise directions.
In another exemplary embodiment of the present invention, a one-way bearing is mounted within the eccentrically mounted sheave for allowing the eccentrically mounted sheave to freewheel in one direction only. A sheave hub is mounted within the one-way bearing. The sheave hub has a sheave hub dowel pin hole and a sheave hub axle hole located off of a center of the sheave hub. The sheave hub, the one-way bearing, and the eccentrically mounted sheave are concentric to one another and are mounted eccentrically with respect to the axle through the sheave hub axle hole. A dowel pin is inserted into the sheave hub dowel pin hole and connected to the lever.
In another exemplary embodiment of the present invention, a ratchet and pawl is mounted within the eccentrically mounted sheave for allowing the eccentrically mounted sheave to freewheel in one direction only. A sheave hub is mounted within the ratchet and pawl, the sheave hub having a sheave hub dowel pin hole and a sheave hub axle hole located off of a center of the sheave hub. The sheave hub, the one-way bearing, and the eccentrically mounted sheave are concentric to one another and are mounted eccentrically with respect to the axle through the sheave hub axle hole. A dowel pin is inserted into the sheave hub dowel pin hole and connected to the lever.
In another exemplary embodiment of the present invention, the first plate, the second plate, and the third plate extend beyond the concentrically mounted sheave and eccentrically mounted sheave in order to protect a line carried by the concentrically mounted sheave and eccentrically mounted sheave from external abrasion.
In another exemplary embodiment of the present invention, the main block includes protrusions for fitting into corresponding protrusion openings of the first plate, the second plate, and the third plate, and the fixed block includes protrusions for fitting into corresponding protrusion openings of the first plate and the second plate.
In another exemplary embodiment of the present invention, the concentrically mounted sheave has a rounded inner surface and the eccentrically mounted sheave has an angular inner surface.
The front, middle, and rear plates 11, 12, 13 are joined together at a top portion by a main block 14. The main block 14 may also be formed of metal, such as stainless steel or aluminum. The main block 14 includes protrusions 15 that insert into corresponding protrusion openings 15′ in the front and rear plates 11, 13. The protrusions 15 and corresponding protrusion openings 15′ improve the strength of the pulley apparatus 10 and allow for a proper alignment of the front and rear plates 11, 13 to the main block 14.
The main block 14 may additionally include holes 16 so that bolts may fix the front and rear plates 11, 13 to the main block 14. The top of the main block 14 may include an additional hole for allowing a swiveling eyebolt 17 to attach. The eyebolt 17 may be formed of aluminum or steel. The eyebolt 17 has a ring-shaped head designed to receive a hook, rope, or carabiner. The eyebolt 17 swivels, which allows the self-camming pulley 10 in a block and tackle arrangement to orient properly to the operator and also to relieve potential rotational forces that the pulley system may apply to its anchorage.
The sheaves 19, 20 are located between the middle and rear plates 12, 13, and front and middle plates 11, 12, respectively. Sheaves 19, 20 may also be formed of metal. Sheave 19 is concentrically mounted with respect to front axle 21 between middle and rear plates 12, 13 and its bearing allows for freewheeling in both directions. Sheave 20 is eccentrically mounted with respect to the front axle 21 between front and middle plates 11, 12 and its bearing allows for freewheeling in one direction only. As viewed from a front end as depicted in
When the sheave 20 is closest to the fixed block/brake pad 23, the lever 22 will be in an upper position, and rope between the fixed block/brake pad 23 and the sheave 20 will be held locked in a fixed position. Thus, when the self-camming pulley 10 is in a block and tackle arrangement, the self-camming pulley 10 will allow for smooth, efficient, one-way travel of the rope through the sheaves when raising loads, yet will lock the rope to prevent travel in the releasing direction. The lever 22 includes an eye 24 for attaching a cord extension for controllably releasing the locked rope, even under load. That is, by pulling the cord attached to eye 24 of the lever 22, the lever 22 is moved to a lower position, as depicted in
The fixed block/brake pad 23 may also include protrusions 25 that insert into corresponding protrusion openings 25′ for providing additional strength and for allowing proper alignment with the front and middle plates 11, 12. The fixed block/brake pad 23 may additionally include a hole 26 for allowing the front and middle plates 11, 12 and fixed block/brake pad 23 to be secured together.
As shown in
The fixed block/brake pad 23 also includes protrusions 25 and holes 26 for being fixed between the front and middle plates 11, 12 at protrusion openings 25′. The rear axle 28 fits into a center hole of the rear plate 13. A washer 29 fits over the rear axle 28 to keep the bearing 30 from rubbing against an inside of the rear plate 13. The bearing 30 allow the sheave 19 to freewheel in both directions. The bearing 30 may be Oilite® bronze bushings or a sealed ball bearing, as are common in rescue pulleys. Oilite® is a registered trademark of Beemer Precision, Inc. Oilite® bushings are less expensive, but may require more maintenance and cleaning than a sealed ball bearing, particularly when used in dirty environments. Furthermore, Oilite® bushings normally have more friction than ball bearing pulleys.
A washer 31 separates the bearing 30 from the lever 22. Washer 45 separates the lever 22 from the middle plate 12. The middle plate 12 includes an opening 34 adjacent a center hole for allowing dowel pin 33 to be inserted thereto. The dowel pin 33 fits into hole 32 of lever 22. The dowel pin 33 also fits into hole 36 of sheave hub 35. The sheave hub 35 includes a front axle hole 37. The sheave hub 35 also includes a keyway 42 for securing key 43 of the one-way bearing 40 to the sheave hub 35 to prevent rotation of the sheave hub 35 within the one-way bearing 40. The sheave hub 35 is concentrically mounted into the one-way bearing 40 and the sheave 20 such that the sheave hub 35, one-way bearing 40, and the sheave 20 are all eccentrically mounted with respect to the front and rear axle 21, 28. Washer 39 keeps a first end of the sheave hub 35 from rubbing against an inside surface of the middle plate 12. Washer 38 keeps a second end of the sheave hub from rubbing against an inside surface of the front plate 11. The one-way bearing 40 may be a sprag clutch or a ratchet and pawl. The front axle 21 screws into the second axle 28.
As discussed above, the sheave 20 freewheels in one direction (clockwise direction as viewed in
Referring to
Although
As discussed in relation to
Locating the lever 22′ on an opposite side reverses when the lever 22′ releases a load. That is, when the lever 22′ is in a lower position as depicted in
While the invention has been described in terms of exemplary embodiments, it is to be understood that the words which have been used are words of description and not of limitation. As is understood by persons of ordinary skill in the art, a variety of modifications can be made without departing from the scope of the invention defined by the following claims, which should be given their fullest, fair scope.
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