Information
-
Patent Grant
-
6575556
-
Patent Number
6,575,556
-
Date Filed
Monday, September 18, 200024 years ago
-
Date Issued
Tuesday, June 10, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 347 28
- 347 22
- 347 25
- 347 27
- 347 29
- 347 30
- 347 84
- 347 85
- 400 701
- 134 2211
- 134 1041
- 134 169 R
- 134 184
- 134 198
- 239 112
- 118 17
-
International Classifications
-
Abstract
A self-cleaning print head for an ink jet printer directs ink to a substrate to be marked. The print head has a drop generator with a body that has a front face, an ink supply conduit and at least one orifice extending through the front face. The orifice also defines a nozzle for ejecting ink droplets. A solvent supply conduit is provided for supplying solvent to the front face of the drop generator, and a drain conduit is provided for suctioning the solvent from the front face and into the drain conduit. The supply conduit and the drain conduit have openings on the front face disposed relative to each other and the orifice(s) so that the solvent released from the supply conduit moves along the front face, adjacent the orifice(s) and into the drain conduit regardless of the spatial orientation of the print head. This allows the solvent to move residue from the front face and into the drain conduit no matter the orientation of the print head.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to a print head for an ink jet printer that projects ink for marking a substrate with the ink, and more particularly to a self-cleaning print head that automatically applies solvent to the nozzle area of the print head.
Conventional continuous ink jet printers supply electrically conductive ink under pressure to a drop generator, which has an orifice or orifices (nozzles) that are typically arranged in a linear array. The ink discharges from each orifice in the form of a filament, which subsequently breaks up into a droplet stream. Individual droplets in the stream are selectively charged in the region of the break off from the filament, and these charged drops are then deflected as desired by an electrostatic field. The deflected drops may proceed to a print receiving medium, whereas undeflected drops are caught in a gutter or catcher and recirculated.
After the printer is shut down for a period of time, ink around the orifices dries up, often partially blocking, and sometimes completely clogging, the outer openings to the orifices. Furthermore, during a long shut down period, such as an entire day or weekend, the dried ink may form a block within the orifice or passages attached to the orifice, depending on the type of ink.
Known print heads, such as that disclosed by U.S. Pat. Nos. 5,877,788 and 4,528,996, use a fluid wash that seeps over the orifices and a front face of the print head to clean away unwanted residue. This type of known print head, however, requires a certain positioning of the print head for cleaning because gravity is used to flow the cleaner along the orifices. For this reason, these types of print heads are impossible to clean in many industrial applications where omnidirectional orientation of the print head is required.
Additionally, since the solvent flows downwardly by gravity, a relatively large amount of solvent is needed to clean the front face of the known print heads because there is relatively little pressure. However, since solvent used for cleaning is recycled within the ink system, it is important that the quantity of solvent used for cleaning be low compared with the quantity of ink in the ink system. Otherwise, the ink control system may not be able to properly maintain ink composition or viscosity after orifice washing is performed.
Other conventional print heads only use a complicated mechanism that faces the front face of the nozzle to clean the outside of the orifices. Such mechanisms enclose a chamber with a shutter at the front face and flood it with cleaning fluid. However, these types of cleaning systems still typically require gravity to empty the chambers. Another type of mechanism uses a receptacle, cartridge or chamber opposing the orifices on the exterior of the drop generator for catching ink or solvent sprayed from the nozzles during a cleaning run or for suctioning ink from the nozzles. These types of mechanisms are difficult to use or are very complex, such as when the orifices are in fact in a deflection chamber behind or between ground plates and deflection plates that would have to be removed, avoided or integrated for cleaning. This type of complex system is disclosed in commonly owned U.S. patent application Ser. No. 09/162,611.
Other known print heads directed to cleaning out the inside of the orifice spray solvent or ink for cleaning through the orifice in the same direction as the ink is sprayed for printing. Another type of print head flows ink or solvent through a chamber behind the orifices in order to create suction in the orifices to pull residue into the orifices to be carried away with the solvent or to create a cross flow to prevent clogging, such as the cross flow nozzle system disclosed in U.S. Pat. No. 5,980,034. Neither of these procedures are completely effective because they do not clean the surface of the front face near the orifices where other residue can eventually collect and block the outer openings to the orifices.
Accordingly, a main object of the present invention is to provide an improved automatic self-cleaning print head that efficiently cleans the orifices and surrounding area of a print head.
More specifically, an object of the present invention is to provide an improved self-cleaning print head that cleans the front of the orifices regardless of the orientation of the print head.
Another object of the present invention is to provide an improved self-cleaning print head that effectively cleans out the inside of the orifices as well as their outer surfaces at the front face.
Yet another object of the present invention is to provide an improved self-cleaning print head that is easier to maintain due to elimination of manual work required to clean the print head.
Still another object of the present invention is to provide an improved self-cleaning print head that uses a relatively low amount of solvent for effective cleaning.
These and other objects of the present invention are discussed or will be apparent from the detailed description of the invention.
SUMMARY OF THE INVENTION
In keeping with one aspect of the present invention, a conduit supplies solvent to a front face of a drop generator near an orifice used for printing and then to a drain conduit. The drain conduit uses negative pressure to both maintain the solvent on the front face and to subsequently drain the solvent from the front face. This configuration creates a print head that can clean the front face of the drop generator regardless of the orientation of the print head, and without the aid of gravity.
More specifically, a print head for an ink jet printer that projects ink droplets to a substrate to be marked has a drop generator with a body that has a front face and at least one orifice extending through the front face. The orifice defines a nozzle for forming an ink filament and a stream of ink droplets. The print head also has a separate supply conduit for supplying solvent to the front face and a drain conduit for suctioning the solvent from the front face and into the drain conduit. Additionally, the supply conduit and the drain conduit have openings disposed relative to each other and the orifice so that the solvent released from the supply conduit moves along the front face, adjacent the orifice and into the drain conduit regardless of the spatial orientation of the print head.
In another aspect of the present invention, the print head has an extremely effective mechanism for cleaning the interior of the orifice on the front face of a drop generator as well as the main conduit that supplies the ink to the orifice for printing. This is accomplished by attaching a vacuum conduit to the main conduit just behind the orifice so that solvent located on the outside of the orifice on the front face of the drop generator is suctioned into the vacuum conduit through the orifice and the main conduit. This forces the solvent to flow completely through the orifice in the reverse direction of the ink flow through the orifice during printing.
In more detail, a print head for an ink jet printer that projects ink droplets to a substrate to be marked has a drop generator with a body that has a front face and at least one orifice extending through the front face. The orifice defines a nozzle for forming an ink filament and a stream of ink droplets. The print head also has a main conduit for supplying ink to the orifice and a supply conduit connected to a source of solvent for conveying the solvent through a supply opening and onto the front face. An orifice unclogging mechanism is also optionally supplied in the print head that forces the solvent disposed on the front face into the orifice so that the solvent flows through the orifice in the reverse direction. This structure effectively removes residue blocking an interior of the orifice with the solvent.
The present invention also includes a method of cleaning a print head for an ink jet printer. The process includes flowing solvent through a supply conduit to a front face of a body of the print head. The front face has a generally planar surface and at least one orifice extending through the front face. The orifice also defines a nozzle for forming an ink filament and a stream of ink droplets. The process further includes moving the ink along the front face adjacent the orifice, and suctioning the solvent from the front face into a drain conduit. The suctioning step removes solvent from the front face regardless of the orientation of the print head, with the solvent moving residue from the front face into the drain conduit.
BRIEF DESCRIPTION OF THE DRAWINGS
The above mentioned and other features of this invention and the manner of obtaining them will become more apparent, and the invention itself will be best understood, by reference to the following description of a preferred embodiment of the invention in conjunction with the drawings, in which:
FIG. 1
is a simplified schematic side view of the components of an ink jet printer of the present invention with a drop generator shown in cross section;
FIG. 2A
is a partial cross-sectional view of one configuration for the drop generator in the ink jet printer of the present invention;
FIG. 2B
is a partial cross-sectional view of another configuration for the drop generator in the ink jet printer of the present invention;
FIG. 3
is a diagram of the system for circulating the solvent in the ink jet printer of the present invention;
FIG. 4
is a simplified schematic side view of the components of an ink jet printer of the present invention with an alternative drop generator;
FIG. 5A
is a simplified perspective view and diagram of the components of the ink jet printer of the present invention showing a multi-orifice array drop generator and the other components in cross section;
FIG. 5B
is a partial close-up view of the drop generator of
FIG. 5A
;
FIG. 6A
is a simplified cross-sectional view of another alternative drop generator for the ink jet printer of the present invention;
FIG. 6B
is a simplified partial elevational view of the front face of the alternative drop generator for the ink jet printer of the present invention;
FIG. 7
is a simplified three-dimensional perspective view of another alternative drop generator for the ink jet printer of the present invention;
FIG. 8
is a partial simplified cross-sectional view of the alternative drop generator shown in
FIG. 7
taken along the line
8
—
8
in
FIG. 7
; and
FIG. 9
is a three-dimensional perspective view of yet another alternative drop generator of the present invention.
DETAILED DESCRIPTION
The above listed objects are met or exceeded by the present self-cleaning print head for an ink jet printer, which has the following preferred configuration. Referring to
FIG. 1
, the ink jet printer has a print head
2
with a drop generator, generally designated
3
. The drop generator
3
has an outer housing or body
7
with a front face
14
. The front face
14
in this embodiment has a solvent-wettable, generally planar surface
37
. The surface
37
is solvent-wettable in order to spread out the solvent to maintain the solvent as a thin film when the viscosity of the solvent is low. The solvent-wettable material can be PEEK (polyetheretherketone). For purposes of this application, a solvent-wettable surface is one on which a solvent tends to spread out, whereas a non-solvent wettable surface is one on which a solvent tends to bead up.
A charge electrode
4
A, ground plate
4
B and high voltage deflection plate
4
C are located in front of the drop generator
3
. During printing, the drop generator
3
receives ink (not shown) in a main conduit
8
flowing as shown by arrow A. A piezoelectric cylinder
10
is bonded around the main conduit
8
within the body
7
for importing vibrational energy of a selected frequency to the ink received by the drop generator
3
. This causes the formation of a droplet stream which is selectively charged by electrode
4
A. An electrostatic field formed between the plates
4
B and
4
C deflects the charged drops past a catcher
5
and onto a moving print media or substrate
6
. Uncharged drops that pass through the electrode
4
A and plates
4
B,
4
C are not deflected and pass directly into the catcher
5
, which is vacuum assisted to recirculate the ink back into an ink reservoir
40
.
Referring to
FIGS. 1 and 2A
, an orifice
9
extending through the front face
14
is provided at an end of the main conduit
8
for emitting the ink stream. The drop generator
3
also has a solvent supply conduit
11
with one end terminating at a supply opening
13
on the front face
14
near the orifice
9
. The opposite end of the solvent supply conduit
11
is connected to a solvent supply system
17
. A flow restrictor
12
with a narrow slit or hole
12
a
is positioned within the solvent supply conduit
11
for influencing the pressurized solvent to form a thin film
36
at the supply opening
13
by reducing the pressure on the solvent as it flows from supply opening
13
. By way of example, the solvent is adequately supplied at 5 ml/min under relatively low pressures (approximately 3-5 psig) and the restrictors have approximately 0.005″ or 0.010″ internal diameters for effective formation of a thin film of solvent. As explained previously, the solvent-wettable surface
37
is provided to sustain the thin film
36
on the front face
14
.
On the opposite side of the orifice
9
from the position of the solvent supply opening
13
, a drain opening
15
communicates with a drain conduit
16
connected to a solvent return system
18
. Drain opening
15
is preferably larger than supply opening
13
. The drain conduit
16
also is under vacuum pressure (preferably, approximately 10″ mercury). The thin layer of solvent
36
flows out of the supply opening
13
, over orifice
9
and into drain opening
15
as illustrated in FIG.
2
A.
FIG. 2A
shows a preferred configuration having curved conduit openings
13
,
15
, such as when the drop generator is manufactured by injection molding, for example. The preferred configuration for the solvent supply conduit
11
and drain conduit
16
when the drop generator is made by machining (or drilling) includes angled portions
50
,
52
respectively (FIG.
2
B). This angled or curved configuration further directs and maintains the flow of the solvent over the orifice
9
and adjacent area. In a preferred embodiment, the angled portion
50
(and, therefore, the supply opening
13
) has a diameter of 0.025″ slanted at an angle of 40° to the face
14
. Similarly, in a preferred embodiment, the angled portion
52
(and, therefore, the drain opening
15
) has a diameter of 0.050″ slanted at an angle of 55° to the face
14
.
Referring to
FIG. 3
, the solvent supply system
17
provides a pump
29
that runs the cleaning solution or solvent from a solvent makeup container
42
, through a conduit
31
and to the supply conduit
11
at the drop generator
3
. On the conduit
31
, the solvent flows through a check valve
32
, and is also shown flowing through an alternative flow restrictor
30
connected in the solvent supply system
17
. The alternative flow restrictor
30
can be used instead of the flow restrictor
12
disposed within the solvent supply conduit
11
in the drop generator
3
. The flow restrictor
30
, similar to flow restrictor
12
, is provided to regulate the flow of solvent through adjustment of the solvent supply pressure. A valve
27
is also provided in the solvent supply system
17
for providing compressed air
44
through conduit
28
and to the pump
29
. The pump
29
uses the compressed air
44
to force or push the ink to the print head
2
. It will be appreciated, however, that other pumping systems that do not use compressed air could be used instead.
The solvent return system
18
has an ink pressure solenoid-activated valve
19
(hereafter, referred to merely as ink pressure solenoid
19
) connected through conduit
20
to an ink pressure regulator
21
, which in turn is connected to an ink pressure tank
46
though conduit
22
. Ink pressure tank
46
is further connected to main conduit
8
through conduit
41
. Solenoid
19
also connects with a valve
24
through conduit
23
. In one direction, the valve
24
also connects to a conduit
25
that links to drain conduit
16
at the drop generator
3
. In another direction, the valve
24
connects to a conduit
26
that opens to the ink reservoir
40
.
Referring again to
FIGS. 1 and 3
, when the ink jet printer is running, ink is pumped from the reservoir
40
by transfer pump
48
, pressurized in ink pressure tank
46
and then supplied to main conduit
8
via conduit
41
for printing. The ink is pressurized by energizing the ink pressure solenoid
19
, which allows compressed air
54
into conduit
20
, ink pressure regulator
21
, conduit
22
and the ink pressure tank
46
. Compressed air
54
in the conduit
23
closes air operated valve
24
, which closes off conduit
25
from the ink reservoir vacuum conduit
26
.
For the cleaning process (preferably before start-up, after shutdown or during maintenance operations), however, the ink supplied to the main conduit
8
is shut off by de-energizing the ink pressure solenoid
19
to de-pressurize the ink pressure tank
46
, which turns off the ink stream. De-energizing solenoid
19
also allows valve
24
to open and connects conduit
25
to the ink reservoir
40
(under vacuum) through conduit
26
. This permits used solvent and residue ink from the front face
14
of the drop generator
3
to be placed in the ink reservoir
40
. As the total amount of solvent added to the ink system during cleaning is relatively small, ink composition control is substantially unaffected by the cleaning operation.
Shortly after ink pressure solenoid
19
is de-energized, valve
27
is energized. This allows compressed air
44
to flow through conduit
28
to air operated pump
29
, which pumps the solvent through conduit
31
and check valve
32
. Check valve
32
is of sufficient opening or cracking pressure to keep the solvent supply conduit
11
clear of low pressure liquid and to prevent reverse or back flow. From conduit
31
, the solvent supply system
17
supplies solvent under pressure through solvent supply conduit
11
in the drop generator
3
, flow restrictor
12
(or, alternatively, flow restrictor
30
), supply opening
13
and onto front face
14
. On the front face
14
, the solvent spreads over an area adjacent orifice
9
in a thin film
36
as shown best in FIG.
2
A. The solvent flow may be uniform, but pulsating flow is preferred. The type of solvent flow will depend on its supply pressure mechanism. For example, different pump restrictions or pump control systems can provide either uniform or pulsed fluid pressures, thus providing either uniform or pulsating solvent flow.
While the flow of solvent dissolves residue, ink accumulations or any other particles on the front face
14
and in the orifice
9
, the solvent is sucked into drain opening
15
and follows drain conduit
16
back to the solvent return system
18
. Appropriate negative pressure or vacuum from drain conduit
16
sustains the thin film solvent flow on the front face
14
in any print head spatial orientation, independent of gravity, and prevents solvent from dropping off the print head
2
. After a predetermined cleaning time, valve
27
is de-energized to stop the flow of compressed air
44
and turn off pump
29
, thereby stopping the flow of solvent.
Referring now to
FIG. 4
, in another aspect of the preferred embodiment, the drop generator
3
is also provided with a vacuum conduit
33
that is connected at one end to the main conduit
8
just behind the orifice
9
. The other end of the vacuum conduit
33
is connected via conduit
35
to the ink reservoir
40
under vacuum. During the cleaning process, when conduit
33
is applying negative pressure or vacuum, part of the solvent flowing over the orifice
9
is drawn through the orifice
9
in the reverse of the direction of ink flow during printing. The solvent is then drawn into main conduit
8
and vacuum conduit
33
, and finally returned to the ink reservoir
40
. This portion of solvent flow effectively cleans the interior of the orifice
9
as well as adjacent parts of the main conduit
8
. The remainder of the solvent on the front face
14
flows as described above into drain conduit
16
. Pulsating flow may be used to aid in dissolving residue in the interior of orifice
9
.
Referring to
FIGS. 5A and 5B
, in another aspect of the present invention, the front face
14
of the drop generator
3
has an array
56
of orifices
9
. The drain opening
15
and the supply opening
13
are shaped as slots so that solvent flowing from the supply opening
13
will flow over all of the orifices
9
and into the slotted drain opening
15
. The flow restrictor
12
can also be shaped as a slot or as an array of holes aligned with the orifices
9
.
Referring to
FIGS. 6A and 6B
, in yet another aspect of the present invention, the front face
14
of the drop generator
3
has a non-solvent wettable material surface
34
, such as TEFLON (polytetrafluoroethylene), on the exterior, peripheral surface portion of the front face
14
surrounding the orifice
9
and supply opening
13
and drain opening
15
. A solvent-wettable, inner surface
38
for maintaining a thin film is preferably only placed within the peripheral surface
34
. Some ink residue may be removed more effectively by a more viscous solvent, which forms a thicker solvent layer (not shown) on the front face
14
. For this thicker solvent, increased suction in the conduit
16
may not be enough to prevent undesirable excessive wetting around the orifice or prevent dripping. Thus, front face
14
is provided with the non-solvent wettable surface
34
which prevents spread of the solvent in undesirable directions and prevents the solvent from dripping off the front face.
Referring now to
FIGS. 7-8
, an alternative drop generator is generally designated
60
. The same numbers have been kept for referring to features similar to the features disclosed in
FIGS. 1-6
. The drop generator
60
has a body
7
with a front face
14
. A generally planar surface
62
and well
64
are defined by the front face
14
. A well
64
includes a generally annular peripheral sidewall
66
extending from the planar surface
62
. While the sidewall
66
is preferably annular with approximately a height of 0.030″, it will be appreciated that many other shapes and sizes for the sidewall
66
are possible.
An orifice
9
for emitting a stream of ink droplets, a supply opening
13
and a drain opening
15
are all preferably disposed within the well
64
. The orifice
9
is preferably placed on a bottom
68
of the well
64
that defines a generally extending plane
70
. The well has an internal diameter of approximately 0.180″, although other sizes will be adequate. The sidewall
66
is high enough to trap or maintain solvent and residue that immediately escapes the suction from drain opening
15
and is flowing along the front face
14
within the well
64
. In this case, the drain conduit
16
(shown in
FIG. 8
) provides sufficient negative pressure to drain solvent from anywhere within the well
64
within a few seconds. This occurs regardless of the orientation of the print head
2
.
The sidewall
66
preferably includes an interior surface
72
that is inclined relative to the plane
70
of the bottom
68
of the well
64
. The inclined interior surface
72
helps to maintain a thin film and prevents beading of the solvent. Also, in one preferred embodiment, the bottom of the well
64
is solvent-wettable.
Referring now to
FIG. 9
, in another embodiment, a drop generator
61
has a well
76
, instead of the well
64
. Well
76
is provided as an indentation or depression in a planar surface
86
of a bulging portion
84
placed on the front face
14
. A bottom
80
of the well
76
is the bottom of the indentation and is preferably co-planar with the front face
14
although other depths for the well are possible. A sidewall
82
extends from the planar surface
86
of the bulging portion
84
to the bottom
80
of the well
76
and inwardly relative to the bulging portion
84
. In this embodiment, the supply opening
13
for the solvent supply conduit
11
and the drain opening
15
for the drain conduit
16
are both disposed along the sidewall
82
, although the openings could be placed in other positions. In the preferred embodiment, a bulging portion
84
is provided to accommodate the depth of the well
76
. It will be appreciated that the bulging portion
84
can be integrally formed with the body
7
or it can be a separate piece that could be detachable. Further, the portion
84
may simply be a cover or a solid piece. Either way, the bulging portion
84
preferably provides the sidewall
82
for the well
76
. It will also be appreciated that the openings
13
and
15
could be placed anywhere in or near the well
76
as long as solvent is delivered to the area near orifice
9
and suction from drain opening
15
adequately removes the solvent from the well
76
.
The many advantages of this invention are now apparent. A supply opening
13
and a drain opening
15
are positioned by an orifice
9
on a front face
14
of a drop generator
3
so that solvent placed on the front face is drawn into the drain conduit
16
no matter the orientation of the print head
2
. To further ensure that solvent placed on the front face
14
is drawn into the drain conduit
16
and does not drip off of the print head
2
, the solvent supply conduit
11
has a flow restrictor (
12
or
30
) for forming a thin film of solvent, and the front face
14
is made from a solvent-wettable material. The front face
14
may also have a well
64
or
76
with sidewalls
66
or
82
to trap the solvent, and the drain conduit
16
and the supply conduit
11
may be angled toward each other. For further cleaning of the interior of the orifice
9
, a vacuum conduit
33
is provided for drawing solvent from the front face
14
and into orifice
9
in the reverse of the direction ink travels through orifice
9
for printing.
While various embodiments of the present invention have been described, it should be understood that other modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art. Such modifications, substitutions and alternatives can be made without departing from the spirit and scope of the invention, which should be determined from the appended claims.
Claims
- 1. A self-cleaning print head for an ink jet printer which directs ink to a substrate to be marked, the print head comprising:a drop generator having a body with a front face, an ink supply conduit and at least one orifice extending through said front face, said orifice defining a nozzle for ejecting the ink; a solvent supply conduit connected to a source of solvent for supplying solvent to said front face of said drop generator, wherein a flow of solvent from the source of solvent to said front face of said drop generator is restricted by a structure of said conduit so as to flow said solvent as a thin film on said front face of said drop generator; a drain conduit for suctioning said solvent from said front face and into said drain conduit, said solvent supply conduit and said drain conduit having openings on said front face disposed, relative to each other and said orifice(s), so that said solvent released from said solvent supply conduit moves along said front face, adjacent said orifice(s) and into said drain conduit regardless of the spatial orientation of the print head.
- 2. The print head of claim 1, wherein said front face further defines a generally planar surface and a well having a generally continuous peripheral sidewall extending from said planar surface of said front face, and wherein said orifice, said supply opening and said drain opening are disposed within said well, wherein said sidewall maintains said solvent within said well.
- 3. The print head of claim 2, wherein said drain conduit is maintained under negative pressure to drain solvent from anywhere within said well.
- 4. The print head of claim 1, further comprising a bulging portion disposed on said front face, said bulging portion having a generally planar surface and an indentation defining a well with a bottom and a peripheral sidewall, said bottom of said well being defined by a bottom of said indentation, and wherein said sidewall extends from said planar surface of said bulging portion to said bottom of said well and inwardly relative to said bulging portion.
- 5. The print head of claim 1, wherein at least a portion of said front face has a non-solvent wettable material for retarding the flow of solvent to reduce dripping.
- 6. The print head of claim 5, wherein said material is selected from the group consisting of polytetrafluoroethylene (TEFLON).
- 7. The print head of claim 1, wherein the respective openings of said drain conduit and said solvent supply conduit are angled toward each other.
- 8. The print head of claim 1, wherein said structure of said conduit further includes a flow restrictor for restricting the flow of the solvent to flow it as said thin film on said front face rather than in beads or drops.
- 9. The print head of claim 1, wherein said body further includes an orifice unclogging mechanism that causes solvent disposed on said front face to flow into said orifice in the reverse of the direction ink flows through said orifice for printing.
- 10. The print head of claim 9, wherein said orifice unclogging mechanism includes a vacuum conduit connected to said ink supply conduit so that negative pressure may be applied to suction solvent from said front face through said orifice and into said vacuum conduit.
- 11. The print head of claim 1, wherein said drop generator includes an array of orifices, and wherein said drain and supply openings are slits disposed to flow solvent over all said orifices in said array.
- 12. A self-cleaning print head for an ink jet printer which directs ink to a substrate to be marked, the print head comprising:a drop generator having a body with a front face and at least one orifice extending through said front face, said orifice defining a nozzle for ejecting the ink; a main conduit for supplying ink to said orifice; a solvent supply conduit connected to a source of solvent for conveying said solvent through a supply opening and onto said front face of said drop generator; an orifice unclogging mechanism that causes said solvent disposed on said front face to flow into said orifice in the reverse of the direction ink flows through said orifice for printing.
- 13. The print head of claim 12, wherein said orifice unclogging mechanism further includes a vacuum conduit connected to said main conduit so that negative pressure may be applied to suction solvent from said front face, through said orifice and into said vacuum conduit.
- 14. The print head of claim 12, wherein the print head further includes a drain conduit with a drain opening in said front face for suctioning said solvent from said front face,said supply opening and said drain opening on said front face are configured and disposed, relative to each other and said orifice(s), so that said solvent released from said supply opening moves along said front face, adjacent said orifice(s) and into said drain opening and drain conduit regardless of the spatial orientation of the print head.
- 15. A method of cleaning an ink jet printer print head, comprising the steps of:flowing solvent through a solvent supply conduit to a front face of the print head, said front face having a generally planar surface and at least one orifice extending through said front face, said orifice defining a nozzle for ejecting the ink therefrom, wherein the flow of said solvent through said solvent supply conduit to said front face of the print head is restricted by a structure of said conduit so as to flow said solvent as a thin film on said front face of the print head; and using suction to cause said solvent to move along said front face adjacent said orifice and into a drain conduit to remove said solvent from said front face regardless of the spatial orientation of the print head.
- 16. The method of cleaning a print head according to claim 15, wherein the step of flowing solvent further includes flowing said solvent within a well defined by said front face, said well having a generally continuous peripheral sidewall extending from said planar surface of said front face, said orifice being disposed at a bottom of said well, and said supply opening and said drain opening being disposed within said well, wherein said step of flowing solvent includes maintaining said solvent within said well by said sidewall.
- 17. The method of cleaning a print head according to claim 15, wherein the step of flowing solvent further includes flowing said solvent within a well defined by a bulging portion on said front face, said bulging portion having a planar surface, said well having a generally continuous peripheral sidewall extending from said planar surface of said bulging portion, said orifice being disposed at a bottom of said well, and said supply opening and said drain opening being disposed within said well, wherein said step of flowing solvent includes maintaining said solvent within said well by said sidewall.
- 18. The method of cleaning a print head according to claim 15, wherein said step of flowing solvent further includes flowing said solvent over a solvent-wettable portion of said front face located adjacent to said orifice and within a non-solvent wettable portion of said front face that completely surrounds said solvent-wettable portion, thus maintaining said solvent within the solvent-wettable portion and preventing it from dripping off of said front face.
- 19. The method of cleaning a print head according to claim 15, further including the step of:flowing said solvent disposed on said front face into said orifice in the reverse of the direction ink flows through said orifice for printing.
- 20. A self-cleaning print head for an ink jet printer which directs ink to a substrate to be marked, the print head comprising:a drop generator having a body with a front face, an ink supply conduit and at least one orifice extending through said front face, said orifice defining a nozzle for ejecting the ink; a solvent supply conduit for supplying solvent to said front face of said drop generator; a drain conduit for suctioning said solvent from said front face and into said drain conduit, said solvent supply conduit and said drain conduit having openings on said front face disposed, relative to each other and said orifice(s), so that said solvent released from said solvent supply conduit moves along said front face, adjacent said orifice(s) and into said drain conduit; and a bulging portion disposed on said front face, said bulging portion having a generally planar surface and an indentation defining a well with a bottom and a peripheral sidewall, said bottom of said well being defined by a bottom of said indentation, and wherein said sidewall extends from said planar surface of said bulging portion to said bottom of said well and inwardly relative to said bulging portion.
- 21. A method of cleaning an ink jet printer print head, comprising the steps of:flowing solvent through a solvent supply conduit to a front face of the print head, said front face having a generally planar surface and at least one orifice extending through said front face, said orifice defining a nozzle for ejecting the ink therefrom; using suction to cause said solvent to move along said front face adjacent said orifice and into a drain conduit to remove said solvent from said front face; and said step of flowing solvent further including flowing said solvent within a well defined by a bulging portion on said front face, said bulging portion having a planar surface, said well having a generally continuous peripheral sidewall extending from said planar surface of said bulging portion, said orifice being disposed at a bottom of said well, and said supply opening and said drain opening being disposed within said well, wherein said step of flowing solvent includes maintaining said solvent within said well by said sidewall.
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