The technology described herein relates to a range 10 having one or more self-cleaning top burners. More particularly, the technology relates to a cover that is positioned over a top burner such that pyrolysis can be utilized to burn off any food deposits on the burner or the surrounding area of the stove top.
The top surfaces, burners, and grates of gas fired or electric ranges 10 and cooktops 12 can be difficult to clean and may require removal of parts to adequately access areas that need to be cleaned. It is known to use pyrolysis to clean the interior of an oven. Ovens may be easily sealed by closing and locking the door to the oven. Heretofore, it has not been known to provide self-cleaning burners since their outer surface it typically uncovered.
Referring to
Ranges 10 or cooktops 12 having open coil electric burners 16 will typically include an upper stove surface 20 having an opening 22 into which an electric coil burner 16 seats. The electric coil burner 16 has an electrical connection (not shown) for connecting with an electrical connector that is positioned below the upper stove surface 20. A cavity 32 is defined below the upper stove surface 20 and may include a ventilation opening 40 that allows the entry of fresh air or the exhaust of heated air. A drip pan 34 may be positioned under the electric burner 16 and positioned in the cavity 32. An example of an open coil electric burner 16 is depicted in
Ranges 10 or cooktops 12 having a closed electric burner 18 are similar to open coil electric burners 16, but have the electric burner 18 positioned under s sheet of heavy glass 42. The electric burner 18 transfers heat to the glass 42, upon which a pot seats for cooking. The glass top 42 serves as the upper stove surface 20 and a cavity 32 is defined under the glass surface 42. The electric burner heating elements 18 are positioned under the glass surface 42 and connected to an electric supply and a control knob 28 that allows the burner 18 to be turned on and off, as well as regulating the flow of electricity to the burner 18 when on. A ventilation opening 40 may be provided in the cavity in order to cool the heating elements with fresh air or to exhaust heated air from the cavity 32.
A system for self-cleaning of a top burner is described. A method for pyrolytically cleaning a top burner having heating means for raising the temperature of the burner to a cleaning temperature when a cover is installed thereon is also described.
An example system for the self-cleaning of a stove top 20 or cooktop 12 is disclosed herein. While self-cleaning ovens have been well known to use pyrolytics to remove stuck on food particles, there are presently no known self-cleaning stove tops 20. Thus, an example system for pyrolytically cleaning a stove top 20 and the associated burners is described herein. The example system is for use with different types of stoves, including, but not limited to a stove that have gas burners 14, open electric coil burners 16, and closed electric burners 18. The example system uses heat that is generated by the existing burners 14, 16, 18 in a cleaning mode, along with a cover 46 that is positioned over the respective burners 14, 16, 18, in order to burn off any cooked on food. Through pyrolysis, the cooked on food becomes charred and is easily wiped away after the cleaning process is completed.
The terms stove, stove top 20, and cooktop 12 are used interchangeably herein and are meant to encompass all three types of cooking surfaces. Moreover, the term stove top 20, as used in the claims, also encompasses cooktops 12 that are not attached to a range 10. The term range 10 is used to describe a combination of a stove and an oven.
The example system employs a cover 46 that is selectively positionable over the stove top 20 of the range 10 or cooktop 12 when cleaning of the stove top 20 or part of the stove top 20 is desired. The cover 46 may be insulated in order to prevent burning a user and may cover the entire stove top 20 or part of the stove top 20. A cover 46 may cover a single burner and the surrounding area on the stove top 20, half of the stove top 20, or the entire stove top 20. For example, in the case of a 30 inch range 10 with four (4) burners 14, 16, 18, a cover 46 could cover each of the front and back burners 14, 16, 18 on one side of the range 10 so that two burners 14, 16, 18 could be cleaned at a time. Other variations will be evident to those of skill in the art. The example system provides a pyrolytic self-cleaning operation for the top surfaces 20, 32, 44, burners 14, 16, 18 and grates 24. The advantage of the example system is to allow ease of cleaning for the stove top 20 or cooktop 12.
Certain types of foods cause more problems with cleaning than others. The example system is non-discriminating and helps to burn off any type of foodstuff that is caked or otherwise attached to the burner and the surrounding surfaces. The cover 46 helps to reflect heat from the burner downwardly, resulting in pyrolysis of the burner 14, 16, 18, grate 24, and surrounding surface 20, 32, 44.
The cover 46 may be provided as a separate optional piece that may be purchased separately, or could be an integral part of the range 10 or cooktop 12. The range 10 may include a storage pocket or recess 48 that is positioned in the vicinity of or adjacent to the burners 14, 16, 18 so that the cover 46 can be pulled from the pocket 48 and positioned over the burner(s) 14, 16, 18. Alternatively, the cover 46 can be a separate part that can be stored separately from the range 10 and pulled out and installed when cleaning is needed. For example, the cover 46 could be suspended on a back surface of the range 10 provided there is room to do so, or stored in a separate cabinet away from the range. If the cover 46 is stored in a pocket or recess 48 on the range 10, a door 50 may cover 46 the opening to the pocket 48 so that when the cover 46 is not in use, it is entirely out of sight.
During cleaning, the cover 46 is positioned on the top surface 20 of the range 10 and may be locked in place. The cover 46 may include a surface or raised groove 52 against which a lock 54 may engage, with the lock 54 extending from the stove surface 20, or vice versa. The locks or locking surfaces 54 may be removable from the stove surface 20 or they may be integral with and irremovable from the stove surface 20. Locks 54 may be positioned around the vicinity of the cover 46 at various locations, such as the sides, the front and back, the corners, or a combination thereof. A lock 54 is advantageous because it will help in preventing unwanted heat loss during the cleaning process and will help to prevent dislodgement of the cover 46, which could result in harm to a user or the surroundings, although a lock 54 is not required. Regardless of whether a lock 54 is provided, the example system may include a warning system with warning lights 56 when the self-cleaning system is in operation. Grooves or other surface treatments 52 could be provided on the upper surface 20 of the stove to provide a seating place for the cover 46, if desired.
In addition to a regular cooking mode, the stove or cooktop 12 is equipped with a cleaning mode that is programmed into a controller (not shown) of the stove or cooktop 12. The cleaning mode allows the burners 14, 16, 18 to heat to a higher temperature than they would normally operate at in order to reach a temperature that is conducive to pyrolysis.
Because a gas burner 14 needs air in order to burn, and because the burner 14 is the primary source of heat for the self-cleaning process, the gas range 10 will include an air inlet 36 as well as an air outlet 38. The air inlet and outlet 36, 38 may be coupled to the cavity 32 that is positioned under the gas burner 14, or could be coupled to the cover 46. The air inlet 36 and outlet 38 may be one in the same 40 or separate inlets and outlets 36, 38 may be provided. Multiple inlets and outlets 36, 38, 40 could be provided for each burner 14, if necessary. A fan (not shown) could be installed in the cavity 32 of the stove top 20, in order to promote air circulation and efficient burning.
In the case of an open electric burner 16, an exhaust outlet 38 is provided in order to exhaust heated air and fumes from the cleaning process. A single exhaust outlet 38 may be provided in the cavity 32 or cover 46, or multiple exhaust outlets 38, 40 could be provided. For example, an exhaust outlet 38 could be provided for each burner 16 or for each cover 46 area. The exhaust outlet 38 may be on the side, rear or front surfaces of the cavity 32 under the stove top 20. Alternatively, the exhaust 38, 40 could be in the cover 46. The exhaust 38, 40 preferably exhausts the heated air to the kitchen environment.
In the case of a closed electric burner 18, an exhaust inlet 36 and/or outlet 38 may be provided in both the cavity 32, in the cover 46, or in both. The cavity 32 exhaust inlet and outlet 36, 38, 40 may be used for moving air around the electric burner 18, if desired. The cover exhaust inlet and outlet 36, 38, 40 could be used to move exhaust gases to the kitchen environment and out from under the cover 46.
The example cover 46 is preferably coated with a suitable material on the interior and exterior to be able to withstand high temperatures, such as those greater than for normal cooking. For example, the cover 46 could be coated with thermodynamic paint or ink. The cover 46 may also be insulated in order to prevent burns to the user. Any type of insulation may be used, as well as any construction, as known by those of skill in the art.
Temperatures typically used for pyrolysis in ovens are about 800 degrees F. The burner self-cleaning method described herein may utilize a temperature on the order of about 800 degrees F. or something less, such as about 500 to about 600 degrees F. Different temperatures may be needed based upon how dirty the burner areas are. In this regard, sensors (not shown) may be utilized, if desired, to monitor the temperature and/or to assist in determining when pyrolysis of foodstuffs occurs.
Referring to
The range 10 includes knobs 28 that are coupled to a controller (not shown). The controller has programming that establishes a cooking mode as well as a cleaning mode. The controller must be set to cleaning mode and the cover 46 installed in order for cleaning mode to engage. The stove top 20 may have a sensor (not shown) that communicates with the controller to indicate that the cover 46 is positioned on the stove top 20. A light 56 may be lighted to indicate on the range 10 or cooktop 12 when the stove top 20 is in cleaning mode.
The examples shown in
In the example method of pyrolytically cleaning a top burner, a cover 46 is installed over one or more burners 14, 16, 18 that are positioned on a stove top 20. The cover 46 may optionally be locked in position. Self-cleaning mode is selected on the controller via a knob 28 or switch. Then the burner 14, 16, 18 heats up and additional air may be provided to the burner 14, 16, 18 in order to make the burner 14, 16, 18 burn hotter. Heat from the burner 14, 16, 18 is reflected downwardly from the cover 46 toward the grate 24, pan 34, and surrounding surfaces 20, 44 that are under the cover 46.
A temperature sensor (not shown) is optionally utilized to sense the temperature of the air under the cover 46, and air is cycled through from an inlet to an outlet 36, 38, 40. The inlet 36 may be near the burner 14, 16, 18 or may be provided on the cover 46. Exhaust gases are exhausted to the kitchen environment. The exhaust gases may be exhausted through an exhaust pipe or any other type of exhaust manifold or opening. Temperature is monitored and an algorithm may be optionally utilized to predict when the foodstuffs have been pyrolytically evaporated. After sufficient time has elapsed, the self-cleaning cycle can be turned off while the temperature continues to be monitored. The burner 14, 16, 18 may be allowed to cool. The cover 46 can be unlocked (if previously locked) and removed from the stove top 20. The burner 14, 16, 18 and surrounding surfaces 20, 44 can then be wiped clean of any remaining ashes or products that result from the burning of the foodstuff under the cover 46.
In addition to being used to pyrolytically clean the burners 14, 16, 18 and surrounding area of the stove top 20, the cover 46 may alternatively be left in place on the stove top 20, when desired and when not in use for self-cleaning, to provide additional counter space for the user. If desired, the cover 46 may be decorative in order to enhance the appearance of the cover 46 on the range 10.
A pyrolytic cleaning top burner system for a stove top having at least a normal cooking mode includes a top burner, a cleaning mode, a cover, and a means for heating the top burner. The top burner is coupled to a stove top surface. The cleaning mode is associated with the stove top surface. The cover is for seating on the stove top surface that covers at least the top burner in the cleaning mode. The means for heating heats a top burner to a cleaning temperature in the cleaning mode that permits baked on food matter that is positioned under the cover to be disintegrated with heat.
The system may also include an air inlet associated with the top burner and an exhaust outlet for exhausting air from under the cover. The stove top may include a cavity positioned under the burner, with the burner being a gas burner with a grate positioned over the burner and the cavity. The burner may be a gas burner and may also a grate positioned over the burner and cavity. The burner may be an open coil electric burner. The burner may be a closed top electric burner and may include a plate positioned over the burner that forms a contiguous top surface of the stove top, with the cover seating on the plate.
The burner may be a gas burner and the system may also include a means for regulating the flow of gas to the burner to control the burn temperature of the burner. When the system is in the cleaning mode, a higher rate of flow of gas is permitted than for a cooking mode. The cleaning mode produces a burn temperature that permits the oxidation of food particles, fats, oils, and deposits on the burner or in the vicinity of the burner.
The burner may be an open electric coil burner. When the system is in the cleaning mode, the electric coil burner heats to a temperature that exceeds a normal cooking temperature. In the cleaning mode, the burner produces a burn temperature that permits the oxidation of food particles, fats, oils, and deposits on the burner, base plate or in the cavity.
The burner may be a closed top electric burner having a closed top surface. When the system is in the cleaning mode, the electric burner heats the closed top surface to a temperature that exceeds a normal cooking temperature. In the cleaning mode, the burner produces burn temperature that permit the oxidation of food particles, fats, oils, and deposits on the closed top surface of the range.
The cover may be retractable or removable from the stove top. The stove top may have more than one burner and the cover may have a size to cover one or more burners. The means for heating the top burner may include a heating element and a primary air inlet, which may or may not include a fan for introducing heated or unheated air into the cavity.
The cover may be insulated. The cover may be lockable in place on the stove top. The system may also include one or more air channels coupled to the burner or cavity for one of inputting air under the cover or exhausting air from the cover. The system may include a temperature sensor for sensing the cleaning temperature during the cleaning mode. The system may include a controller coupled to the stove, said controller including programming for a cleaning mode and a cooking mode, with the cooking mode providing temperatures normally associated with cooking and the cleaning mode providing temperatures necessary to disintegrate foodstuffs associated with the stove top and burner when the cover is installed on the stove top. The temperature sensor is coupled to the controller.
A pyrolytic cleaning top burner system for a stove top having at least one top burner having at least a cooking mode for operating the at least one top burner includes a cleaning mode, a cover, and means for heating a top burner to a cleaning temperature in the cleaning mode. The top burner provides burner temperatures that exceed temperatures associated with the cooking mode. The cover covers at least the top burner in a cleaning mode. The means for heating a top burner to a cleaning temperature in the cleaning mode permits baked on food matter that is positioned under the cover to be disintegrated with heat.
The system may further include a controller. Cooking and cleaning modes may be programmed into the controller. The system may include an air inlet coupled with the top burner and an exhaust outlet for exhausting air from under the cover. The air inlet and air outlet are one of integral with one another or separate from one another.
The cover may be retractable or removable from stove top. The stove top may have more than one burner and the cover may have a size to cover one or more burners. The cover may be insulated and lockable in place on the stove top.
A method of pyrolytically cleaning a burner having heating means for raising the temperature of the burner to a cleaning temperature when a cover is installed thereon and a controller for controlling the operation of the burner between a cooking mode and a cleaning mode includes the following steps. Installing a cover over a burner of a stove top. Increasing the temperature of the burner via the controller until a cleaning temperature is achieved. Regulating the temperature to maintain the cleaning temperature via the controller. Exhausting air from under the cover during the cleaning mode. The cleaning temperature may be maintained for a prescribed time period that is anticipated to ensure that any food waste under the cover has been oxidized.
The method may also include sensing a temperature at the burner and using an algorithm based in part on the temperature to predict when the food waste has oxidized. The method may further include locking the cover on the stove top in the cleaning mode and adding air under the cover during the cleaning mode to raise the temperature of the burner to the cleaning temperature. The method may also include controlling the flow of gas to the burner until the cleaning temperature is achieved and controlling the flow of gas to the burner in order to maintain the cleaning temperature for the prescribed time period.
The method may further include turning the burner off and waiting for a period of time until the cover and stove top have cooled, one of signaling that the cover can be unlocked after the waiting period of time has expired, or automatically unlocking the cover after the waiting period of time has expired, and unlocking the cover. The method may also include removing the cover from the stove top, stowing the cover in a recess that is coupled to the stove top or stowing the cover in another location removed from the stove top, and wiping any remaining food residue from the stove top.
While the above-described system and method is described in the context of a range, other types of devices similar to a range may find a benefit from the invention, such as portable ranges or cooktops, among other devices.
The term “substantially,” if used herein, is a term of estimation.
While various features are presented above, it should be understood that the features may be used singly or in any combination thereof. Further, it should be understood that variations and modifications may occur to those skilled in the art to which the claimed examples pertain. The examples described herein are exemplary. The disclosure may enable those skilled in the art to make and use alternative designs having alternative elements that likewise correspond to the elements recited in the claims. The intended scope may thus include other examples that do not differ or that insubstantially differ from the literal language of the claims. The scope of the disclosure is accordingly defined as set forth in the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
3121158 | Bohdan | Feb 1964 | A |
3507265 | Hurko | Apr 1970 | A |
3783854 | Hurko | Jan 1974 | A |
3997761 | Gebien | Dec 1976 | A |
4292501 | Maitenaz | Sep 1981 | A |
4493976 | Wilson | Jan 1985 | A |
4508097 | Berg | Apr 1985 | A |
4593676 | Wackerman | Jun 1986 | A |
4852544 | Williams et al. | Aug 1989 | A |
4954694 | Nagai et al. | Sep 1990 | A |
5083010 | Henry et al. | Jan 1992 | A |
5286943 | Has | Feb 1994 | A |
5343020 | Waigand | Aug 1994 | A |
5534678 | Bowles et al. | Jul 1996 | A |
5964211 | Sargunam et al. | Oct 1999 | A |
6223361 | Rozenblatt | May 2001 | B1 |
6232584 | Meyer | May 2001 | B1 |
6316749 | Bales et al. | Nov 2001 | B1 |
6392204 | Corda et al. | May 2002 | B2 |
6437294 | Allera et al. | Aug 2002 | B2 |
6492622 | Melson et al. | Dec 2002 | B2 |
20080141997 | Druin | Jun 2008 | A1 |
20100300305 | Schon | Dec 2010 | A1 |
20110168158 | Barkhouse | Jul 2011 | A1 |
Number | Date | Country | |
---|---|---|---|
20140190521 A1 | Jul 2014 | US |