The present invention relates generally to washing machines, and more particularly, to a self-cleaning washing machine in which drum walls between inner and outer drums are automatically cleaned by cleaning pellets placed between the inner and outer drums and rotatable with water flow.
In existing wave wheel washing machines, the environment between inner and outer drums is closed, and only water can flow through. Due to limitations from the washing machine structure and the particularity of the user environment, dirt adheres to the outer wall of the inner drum and the inner wall of the outer drum after three to five months of use. Consequently, bacteria will breed in different extents, most of which are harmful to human body.
As people's living standards and the requirements of living quality increase, a solution to the sanitation of washing machines seems to be urgent. A survey conducted by a related scientific research institution on the internal environment of washing machines shows that consumers have started paying more and more attention to the severity of internal contamination of washing machines. To fundamentally prevent washing machines from bringing second-time dirt to the laundry and to be more responsible for users' health, the cleaning issue of the internal environment of washing machines needs to be addressed immediately.
Chinese Patent 200820183308.4 discloses a sleeve washing machine with walls between the drums cleaned. The washing machine includes an inner drum, an outer drum, and multiple circular silicone balls for cleaning the walls between the inner and outer drums. During washing, the inner drum rotates to drive water to flow, thereby driving the silicone balls between the inner drum and outer drum of the washing machine to move and continuously collide with the walls between the inner and outer drums, so as to achieve the objective of cleaning the walls between the inner and outer drums.
By using the washing machine structure as described above, however, rubber balls or soft pellets are freely scattered in the drum after water drainage, which causes big noises during the high speed dewatering process, and also increases energy consumption and affects the service life of the washing machine.
In addition, Chinese Application No. 201010160548.4 discloses a washing machine using soft pellets to clean the environment between inner and outer drums of the washing machine and a method thereof. In the washing machine, soft pellets are placed between the inner and outer drums of the washing machine, and when laundry is washed, water flows regularly to drive the soft pellets to collide and rub the walls between the inner and outer drums of the washing machine, so as to clean the environment between the inner and outer drums of the washing machine.
However, the washing machine structure as described above has the following disadvantages: If the soft pellets are kept between the inner and outer drums, loud noise is produced during dewatering of the washing machine as the soft pellets collide with the inner and outer drums, and the pellets are also damaged, leading to a decrease in the pellets and affecting the cleaning effects. If the cleaning pellets are discharged during water drainage, for the structure, it is difficult to discharge all the pellets, and some pellets still remain during dewatering. In addition, because a gap between the bottom of the inner drum and the bottom of the outer drum is small, it is difficult for water to flush between the bottoms of the inner and outer drums after use for a long time, and much dirt accumulates and is not easily removed. Therefore, with the cleaning pellets in the structure, self-cleaning of the bottom area of the inner drum cannot be implemented effectively.
Therefore, a heretofore unaddressed need exists in the art to address the aforementioned deficiencies and inadequacies.
One of the objectives of the present invention is to provide a self-cleaning washing machine in which the bottom of an outer drum is configured to increase a water flow velocity during water drainage so as to discharge cleaning pellets, thereby, solving the foregoing problems and disadvantages.
In one aspect of the present invention, a self-cleaning washing machine includes an inner drum, an outer drum, and a chamber defined between the inner drum and the outer drum. The chamber is provided with cleaning pellets rotatable with water flow for cleaning an inner wall of the outer drum and an outer wall of the inner drum. An inner surface of the bottom of the outer drum is provided with one or more of the following improvment structures:
a first improvement structure: an inclined area formed on the inner surface of the bottom of the outer drum along a circumferential direction, where a height of the inclined area near a center of the bottom of the outer drum is higher than that near a side wall of the outer drum, and a water drainage port is disposed at a lowest point of the bottom of the outer drum;
a second improvement structure: an annular water channel formed on the inner surface of the bottom of the outer drum, being adjacent to the side wall of the outer drum, and recessed along the circumferential direction, wherein the water drainage port on the bottom of the outer drum communicates with the annular water channel; and
a third improvement structure: a water stopping convex rib formed on the surface of the bottom of the outer drum and corresponding to a side of the water drainage port along a rotation direction of the inner drum during dewatering.
In one embodiment, the height of the inner surface of the bottom of the outer drum gradually decreases along a radial direction from the center to the side wall of the outer drum, and the bottom of the outer drum is of a cone-shaped structure having a center higher than its periphery.
In one embodiment, he height of the inner surface of the bottom of the outer drum gradually decreases along a clockwise or counter-clockwise circumferential direction, and a decreasing direction of the height is relevant to the rotation direction of the inner drum of the washing machine during dewatering.
In one embodiment, an inclination angle a between the inner surface of the bottom of the outer drum along the radial direction and a horizontal plane satisfies with 0<α<30°.
In one embodiment, an inclination angle a between the inner surface of the bottom of the outer drum along the radial direction and a horizontal plane satisfies with 0<α<3°, and a height difference between a highest point and a lowest point during the gradual decrease along the circumferential direction is 5 to 30 mm or is 1/10 to ⅓ of a minimum spacing between the bottom of the inner drum and the bottom of the outer drum.
In one embodiment, a depth of the annular water channel gradually decreases along a clockwise or counter-clockwise circumferential direction, a decreasing direction of the depth is relevant to the rotation direction of the inner drum of the washing machine during dewatering, the water drainage port is disposed at a lowest point of the annular water channel, and a side of the water drainage port is adjacent to a shallowest point of the annular water channel.
In one embodiment, a width of the annular water channel gradually increases along the clockwise or counter-clockwise circumferential direction, a changing direction of the width is relevant to the rotation direction of the inner drum of the washing machine during dewatering, the water drainage port is disposed at a widest point of the annular water channel, and the side of the water drainage port is adjacent to a narrowest point of the annular water channel.
In one embodiment, the annular water channel gradually decreases and inclines from the center of the bottom of the outer drum to the side wall of the outer drum, and is formed by matching the side wall of the outer drum.
In one embodiment, the annular water channel has a width of 10 to 60 mm and a depth of 3 to 15 mm.
In one embodiment, the water stopping convex rib comprises a radial convex rib from the center of the bottom of the outer drum to a side of the water drainage port, and the radial convex rib is tangent to the side of the water drainage port.
In one embodiment, the water stopping convex rib comprises an arc-shaped convex rib from the center of the bottom of the outer drum to a side of the water drainage port, and the arc-shaped convex rib smoothly transits an outline of the side of the water drainage port.
In one embodiment, the water stopping convex rib has a height of 5 to 20 mm.
In one embodiment, the water stopping convex rib is formed by a section of a height difference between a highest connecting point and a lowest connecting point that are obtained when the surface of the bottom of the outer drum gradually decreases in height along a clockwise or counter-clockwise circumferential direction.
According to the present invention, using the cleaning pellets placed between the inner and outer drums to clean the walls of the inner and outer drums is based on a principle that washed objects in the inner drum rub the inner drum so that the inner drum has no dirt adhered thereon and no bacteria breeding thereon. The cleaning pellets may be sponge type objects, or may be rubber or plastic foamed objects, such as foamed rubber, foamed plastic, and foamed composite polyurethane. In certain embodiments, an absorptive material is used so that better drum wall cleaning effects are achieved. In certain embodiments, the cleaning pellets are elastic to some extent, have a smaller density than water when being dry, have a soakage feature in water, and be cheap. Even though the cleaning pellets are not reused and are discharged each time, the costs are not high.
In certain embodiments, the cleaning pellets are ball-shaped, block-shaped, ellipsoid-shaped, cylinder-shaped, or regular tetrahedron-shaped, or are other irregular mass-like pellets, a quantity of which is 10 to 50. These pellets have a smaller density than water, and are elastic and abrasion resistant to some extent.
According to the present invention, after the washing machine completes washing, to avoid noises produced by colliding the cleaning pellets between the inner and outer drums with the drum walls during high speed dewatering and a decrease in the service life of the inner and outer drums, during water drainage and before high speed dewatering, the cleaning pellets are discharged with water through the water drainage port or are collected for reuse. To save a resource and reduce costs, it is preferable to reuse the cleaning pellets in the washing machine according to the present invention. In certain embodiments, a water drainage apparatus is disposed below the outer drum of the washing machine, and communicates with the water drainage port. The apparatus collects the cleaning pellets by using discharged water during water drainage and dewatering, and while stopping the cleaning pellets, smoothly discharges lint, sheet-like objects such as coins and buttons, and other sundries smaller than the cleaning pellets, thereby avoiding blockage. When water is fed next time, the cleaning pellets float upwards with the rise of the water level, get out of the water drainage apparatus and enter the chamber between the inner and outer drums through the water drainage port, and continue to rotate with water to clean the drum walls between the inner and outer drums.
According to the embodiments of the self-cleaning washing machine, in a water drainage process and/or a dewatering process, the inner drum is controlled to perform different actions, so that the cleaning pellets flow with washing water into the water drainage port and are collected by the water drainage apparatus or are directly discharged. In the water drainage process, the inner drum is controlled to rotate at a low rotation speed of 5 to 50 revolutions per minute, so that cleaning pellets clamped between the walls of the inner and outer drums fall between the inner and outer drums, and flow with water in the outer drum into the water drainage port. At the dewatering stage, the inner drum is controlled to brake at least once, so that cleaning pellets clamped between the walls of the inner and outer drums fall between the inner and outer drums, and flow with water throw out of clothing into the water drainage port.
In view of the foregoing, the present invention, compared with the prior art, has the following beneficial effects.
According to the embodiments of the washing machine of the present invention, in a washing process, because the wave wheel or the inner drum continuously rotates in forward and reverse directions, water in the outer drum is exchanged with water in the inner drum to form water flow, to drive the cleaning pellets in the chamber between the inner and outer drums to move in the water, collide with and rub the walls of the inner and outer drums, and also remove, with the help of soakage by the water, attachments on the walls of the inner and outer drums and the bottom part of the inner drum, which fundamentally prevents accumulation of dirt and eliminates bacteria breeding. When a user washes clothing, the inner and outer drums are cleaned at the same time. Washing and cleaning are synchronous, no dirt remains, and cleanliness and comfort are provided.
The improved structures of the bottom of the outer drum according to the embodiments of the present invention are a structure in which the surface of the bottom of the outer drum inclines and gradually decreases in height from the center of the bottom of the outer drum to the circumferential direction, a structure of inclination and gradual decrease in height along a direction consistent with the and the rotation direction during dewatering, a structure of a circumferentially annular water channel, and a structure of a water stopping convex rib on a side of the water drainage port. With these structures, cleaning pellets on the surface of the bottom of the outer drum all can flow with water into the water drainage port during water drainage, avoiding noise produced because some cleaning pellets are left in the outer drum and the cleaning pellets collide with the drum walls during dewatering.
Specific embodiments of the present invention are further described in detail hereinafter with reference to the accompanying drawings.
As shown in
In the washing machine according to certain embodiments of the present invention, the cleaning pellets are collected for reuse. A pellet collecting apparatus is disposed below a water drainage port of the washing machine, and stops the cleaning pellets and collects the cleaning pellets below the water drainage port each time of water drainage. Discharged water includes water discharged during dewatering. When water is fed next time, the cleaning pellets float depending on the buoyancy of the water, and enter the chamber between the inner and outer drums from the water drainage port. In a water drainage process, the inner drum is controlled to rotate at a low rotation speed of 5 to 50 revolutions per minute, so that cleaning pellets clamped between the walls of the inner and outer drums fall between the inner and outer drums, and flow with water in the outer drum into the water drainage port. At a dewatering stage, the inner drum is controlled to brake at least once, so that cleaning pellets clamped between the walls of the inner and outer drums fall between the inner and outer drums, and flow with water throw out of clothing into the water drainage port. During water drainage, the inner drum rotates along a same direction at a low rotation speed to drive water to rotate, the centrifugal force of the water acts on an inner wall of the outer drum, and when the water level decreases to the water drainage port on the bottom, the water first flows into the water drainage port on the bottom under the action of the centrifugal force. The inner drum rotates at a same direction at the dewatering and water drainage stages.
As shown in
As shown in
In one embodiment, the surface inclined area 7 is of a structure whose height gradually decreases from the center 8 of the bottom of the outer drum to the periphery. Specifically, a height of the inner surface of the bottom 5 of the outer drum gradually decreases along the radial direction from the center 8 to the side wall 9 of the outer drum, and the bottom 5 of the outer drum is of a cone-shaped structure having a center is higher than its periphery. In one embodiment, an inclination angle a between the inner surface of the bottom 5 of the outer drum along the radial direction and a horizontal plane satisfies with 0<α<30° (as shown in
In one embodiment, the surface inclined area is an annular area, and a relationship between a radial width L of the annular area, that is, a difference between an outer radius and an inner radius of the annular area, and a radius R of the bottom of the outer drum satisfies with: R/5<L<R.
As shown in
Specifically, a height difference H between the highest point 15 and the lowest point 14 when the height of the inner surface of the bottom 5 of the outer drum gradually decreases along the circumferential direction is 5 to 30 mm or is 1/10 to ⅓ of a minimum spacing between the bottom of the inner drum and the bottom of the outer drum.
This embodiment is a combination of EMBODIMENTS 1 and 2. A change in the height of the inner surface of the bottom of the outer drum is gradually decreasing along the circumferential direction while gradually decreasing along the radial direction from the center to the periphery. This structure better helps to discharge the cleaning pellets with water into the water drainage port during water drainage.
In the foregoing embodiments, the inner surface of the bottom of the outer drum has an inclined structure, where potential energy brought by an inclination height difference is converted into water flow energy, to increase the impact power of water, and prevent the cleaning pellets from remaining on the inner surface of the bottom of the outer drum.
As shown in
Further, a depth of the annular water channel 12 gradually decreases along the clockwise or counter-clockwise circumferential direction, a decreasing direction of the depth is consistent with the rotation direction of the inner drum of the washing machine during dewatering, the water drainage port 6 is disposed at a lowest point of the annular water channel 12, and a side of the water drainage port is adjacent to a shallowest point of the annular water channel; and/or a width of the annular water channel 12 gradually increases along the clockwise or counter-clockwise circumferential direction, a changing direction is consistent with the rotation direction of the inner drum of the washing machine during dewatering, the water drainage port 6 is disposed at a widest point of the annular water channel, and a side of the water drainage port is adjacent to a narrowest point of the annular water channel.
Further, the annular water channel 12 has a width of 10 to 60 mm and a depth of 3 to 15 mm, or the annular water channel 12 has a width of 1/30 to ⅕ of the radius of the bottom of the outer drum.
In combination with EMBODIMENT 1, the annular water channel 12 in this embodiment gradually decreases in height and inclines from the center 8 of the bottom of the outer drum to the side wall 9 of the outer drum, and is formed by matching the side wall 9 of the outer drum.
As shown in
The water stopping convex rib 13 comprises a radial convex rib from the center 8 of the bottom of the outer drum to the side 62 of the water drainage port, and the radial convex rib is tangent to the side 62 of the water drainage port.
Alternatively, the water stopping convex rib 13 comprises an arc-shaped convex rib from the center 8 of the bottom of the outer drum to the side 62 of the water drainage port, and the arc-shaped convex rib smoothly transits an outline of the side 62 of the water drainage port.
The water stopping convex rib 13 in this embodiment has a height of 5 to 20 mm or 1/10 to ½ of a space defined between the bottom of the inner drum and the bottom of the outer drum.
This embodiment is a combination of EMBODIMENTS 2 and 5. In this embodiment, the water stopping convex rib 13 is formed by a section of a height difference between a highest connecting point and a lowest connecting point that are obtained when the surface of the bottom of the outer drum gradually decreases in height along the clockwise or counter-clockwise circumferential direction (as shown in
This embodiment is a combination of EMBODIMENTS 1, 2, 4, and 5. In this embodiment, the structure improvement on the bottom of the outer drum includes all of: the structure 10 in which the surface of the bottom of the outer drum inclines and gradually decreases in height along the radial direction from the center 8 of the bottom of the outer drum to the side wall 9 of the outer drum, the structure 11 of inclination and gradual decrease in height along a direction consistent with the circumferential direction and the rotation direction of the inner drum during dewatering, the structure of the annular water channel 12 circumferentially disposed on the bottom of the outer drum, and the structure of the water stopping convex rib 13 on the side of the water drainage port 6 (referring to
The improved structures of the bottom of the outer drum according to the present invention help to discharge the cleaning pellets, especially at the end of water drainage and during dewatering. In an existing flat structure of the bottom of the outer drum, cleaning pellets are easily left on the bottom of the outer drum when there is little water. With the structures according to the present invention, the flow velocity and flushing force of water are increased, and all the cleaning pellets can be discharged.
While there has been shown several and alternate embodiments of the present invention, it is to be understood that certain changes can be made as would be known to one skilled in the art without departing from the underlying scope of the present invention as is discussed and set forth above and below including claims. Furthermore, the embodiments described above and claims set forth below are only intended to illustrate the principles of the present invention and are not intended to limit the scope of the present invention to the disclosed elements.
Number | Date | Country | Kind |
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201310268020.2 | Jun 2013 | CN | national |
201310269835.2 | Jun 2013 | CN | national |
201310270202.3 | Jun 2013 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2013/080414 | 7/30/2013 | WO | 00 |