The present invention relates to self-contained actuator systems and, in particular, it concerns a self-contained hydraulic linear actuator system having a pump, the pumping assembly of which is adjustable so as to control the speed and direction of the fluid flow through the system and a linear actuator responsive to the fluid flow.
Self-contained hydraulic actuator systems having closed hydraulic systems incorporating bi-directional pumps are known in the art. Heretofore, these systems required bi-directional motors to drive the pump. Therefore, the speed and direction of pump rotation, and thus fluid flow through the system, is the direct result of the movement of the motor driving the pump. The motors best suited for this purpose are electrical servomotors, which provide the ability to change speed and direction quickly as required. This is particularly relevant in the field of motion simulation.
There are a number of drawbacks associated with the use of servomotors to drive bi-directional pumps. One major drawback is that bi-directional servomotors are expensive since they must be built to perform, and withstand the rigors of, substantially instantaneous changes of speed and/or direction numerous times during the performance of a task.
There is therefore a need for a self-contained hydraulic linear actuator system having a pump, the pumping assembly of which is adjustable so as to control the speed and direction of the fluid flow through the system and a linear actuator responsive to the fluid flow. It would be advantageous if the system included a closed hydraulic system.
The present invention is a self-contained hydraulic linear actuator system having a pump, the pumping assembly of which is adjustable so as to control the speed and direction of the fluid flow through the system and a linear actuator responsive to the fluid flow.
According to the teachings of the present invention there is provided, a self-contained hydraulic actuator system comprising; (a) a drive motor configured to rotate at a substantially constant velocity; (b) a hydraulic pump driven by the drive motor; (c) a hydraulic linear actuator in fluid communication with the hydraulic pump so as to be actuated in a first direction by the forward flow state and in a second direction by the reverse flow state; (d) a control system associated with the hydraulic pump, the control system configured to control adjustment of the hydraulic pump adjustable between a forward flow state, a non-flow state and a reverse flow state; and (e) a positioning system configures to provide positional information regarding the hydraulic linear actuator.
According to a further teaching of the present invention, the hydraulic pump includes a controllably variable pumping assembly such that the adjustments includes a variation of the controllably variable pumping assembly.
According to a further teaching of the present invention, the hydraulic pump is a vane pump.
According to a further teaching of the present invention, the controllably variable pumping assembly includes a stator that is displaceable in relation to a rotor deployed within the stator such that displacement of the stator varies a configuration of the controllably variable pumping assembly.
According to a further teaching of the present invention, the rotor rotates at a substantially constant velocity.
According to a further teaching of the present invention, a relationship of the stator to the rotor includes a neutral position that achieves the non-flow state, and displacement of the displaceable stator away from the neutral position in a first direction results in the forward flow state, and displacement of the displaceable stator away from the neutral position in a second direction results in the reverse flow state.
According to a further teaching of the present invention, an amount of displacement of the stator in the first and the second directions affects a flow rate of fluid flow through the hydraulic pump.
According to a further teaching of the present invention, the hydraulic pump is a rotary pump with a rotor that is driven at a substantially constant velocity.
According to a further teaching of the present invention, the control system includes a bi-directional stepper motor and a pulse generator associated with the stepper motor; such that a speed and direction of the adjustment is affected by pulses sent to the stepper motor by the pulse generator.
According to a further teaching of the present invention, the positioning system includes a position feedback system configured to provide position information regarding the hydraulic linear actuator regardless of a number of steps taken by the stepper motor.
According to a further teaching of the present invention, the position feedback system includes at least one of an optical encoder and a linear potentiometer associated with the actuator.
According to a further teaching of the present invention, the fluid communication between the hydraulic pump and the actuator is via a closed hydraulic system.
According to a further teaching of the present invention, there is also provided: (a) a fluid expansion reservoir; and (b) a valve configuration configured so as to maintain fluid communication between the fluid expansion reservoir and a downstream port of the hydraulic pump.
According to a further teaching of the present invention, the hydraulic pump is configured with first and second ports, and the first and second ports alternately act as upstream and downstream ports such that when the first port acts as the upstream port the second port acts as the downstream port, and when the first port acts as the downstream port the second port acts as the upstream port, therefore, the valve configuration maintains the fluid communication between the fluid expansion reservoir and one of the first and second ports, dependent on which of the first and second ports is acting as the downstream port.
According to a further teaching of the present invention, the fluid expansion reservoir is not vented.
According to a further teaching of the present invention, the fluid expansion reservoir is pressurized.
There is also provided according to the teachings of the present invention, a method for controlling movement of a hydraulic actuator, the method comprising: (a) providing a hydraulic actuator system including: (i) a hydraulic pump driven at a substantially constant rotational velocity by a drive motor, the hydraulic pump adjustable between a forward flow state, a non-flow state and a reverse flow state; and (ii) a hydraulic linear actuator in fluid communication with the hydraulic pump so as to be displaced in a first direction by the forward flow state and in a second direction by the reverse flow state; and (b) adjusting the configuration of the hydraulic pump so as to affect a direction of fluid flow through the hydraulic pump, thereby affecting movement of the hydraulic linear actuator.
According to a further teaching of the present invention, the hydraulic system is implemented as a closed hydraulic system.
According to a further teaching of the present invention, there is also provided a control system for adjusting the hydraulic pump, the control system including a bi-directional stepper motor and a pulse generator associated with the stepper motor.
According to a further teaching of the present invention, there is also provided varying a speed and direction of the adjusting of the hydraulic pump by sending pulses to the stepper motor from the pulse generator.
According to a further teaching of the present invention, there is also provided: (a) providing a position feedback system configured to provide position information regarding the hydraulic linear actuator, and (b) monitoring a position of the hydraulic linear actuator by the position feedback system regardless of a number of steps taken by the stepper motor.
According to a further teaching of the present invention, the position feedback system is implemented with at least one of an optical encoder and a linear potentiometer associated with the actuator.
According to a further teaching of the present invention, there is also provided: (a) providing a fluid expansion reservoir; (b) providing a valve configuration; and (c) maintaining fluid communication between the fluid expansion reservoir and a downstream port of the hydraulic pump using the valve configuration.
There is also provided according to the teachings of the present invention, a bi-directional hydraulic pump comprising a controllably variable pumping assembly such that variation of the controllably variable pumping assembly affects a direction of fluid flow through the bi-directional hydraulic pump.
According to a further teaching of the present invention, the hydraulic pump is a vane pump and the controllably variable pumping assembly includes a stator that is displaceable in relation to a rotor deployed within the stator such that displacement of the stator varies a configuration of the controllably variable pumping assembly.
According to a further teaching of the present invention, the rotor rotates at a substantially constant velocity.
According to a further teaching of the present invention, a relationship of the stator to the rotor includes a neutral position in which there is substantially no fluid flow through the hydraulic pump, and displacement of the displaceable stator away from the neutral position in a first direction results in fluid flow through the hydraulic pump in a first direction and displacement of the displaceable stator away from the neutral position in a second direction results in fluid flow through the hydraulic pump in a second direction.
According to a further teaching of the present invention, an amount of displacement of the stator in the first and the second directions affects a flow rate of fluid flow through the hydraulic pump.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
The present invention is a self-contained hydraulic linear actuator system having a pump, the pumping assembly of which is adjustable so as to control the speed and direction of the fluid flow through the system and a linear actuator responsive to the fluid flow.
The principles and operation of a self-contained hydraulic linear actuator system according to the present invention may be better understood with reference to the drawings and the accompanying description.
By way of introduction, the hydraulic linear actuator system of the present invention includes a pump that is configured to rotate in a single direction at a substantially constant velocity. Therefore, the drive motor that drives the pump can be a single direction constant velocity motor such as is known in the art, rather than a bi-directional variable speed servomotor. This gives the hydraulic linear actuator system of the present invention a substantial cost advantage over systems that employ a more expensive bi-directional variable speed servomotor.
Both the direction and flow rate of fluid through the system is controlled by adjusting the configuration of the pump, which is adjustable between a forward flow state, a neutral non-flow state and a reverse flow state. The hydraulic linear actuator is responsive to the flow of fluid through the system so as to be displaced in a first direction by the forward flow state of the pump and in a second direction by the reverse flow state of the pump.
It should be noted that the use of the terms “clockwise,” “counter-clockwise,” “left” and “right”, are used herein with reference to direction as seen in the drawings.
Referring now to the drawings,
The drive motor is preferably an AC electric motor. However, it should be noted that substantially any drive device such as, but not limited to, DC electric motors, and internal combustion engines, may be used to drive the pump.
The linear actuator 8 may be a hydraulic cylinder and piston actuator, as is illustrated herein, in which the actuator cylinder 10 is rigidly attached to the pump 20 via the actuator attachment extension 12 of the pump 20 that is configured with fluid passageways which provide fluid communication between the pump 20 and the actuator cylinder 10. It will be appreciated that the actuator 8 need not be attached to the pump 20 and that fluid communication may be provided by substantially any method known in the art such as, but not limited to, hoses, tubes, pipes, and any other suitable fluid conduit. It will also be appreciated that substantially any hydraulically driven device may be associated with the pump 20 of the present invention.
In a preferred embodiment described herein, the pump 20 illustrated is a rotary vane pump configured with a controllably variable pumping assembly. It should be noted, however, that the principles of the present invention may be applied to equal advantage to piston pumps as well. As seen in
In
In
In
Thusly configured, the speed and direction of fluid flow through the pump 20, and therefore through the system, is controlled by adjusting the positional relationship between the stator 24 and the rotor 26. Due to the location of the inlet/outlet ports, when the stator 24 is positioned in a central, “neutral” position (
Adjustment of the position of stator 24 is affected by a bi-directional stepper motor (not shown here) that is housed within the stepper motor housing 6 and controlled by a control system that includes the position controller 64. The stepper motor drives spur 60, which interacts with spur gear section 62 that extends from the stator 24. Configured thus, speed and direction of rotation of the stepper motor affects the speed and direction of stator 24 displacement. As illustrated herein, rotation of the stepper motor in a clockwise direction will displace the stator 24 to the left and counter-clockwise rotation will displace the stator 24 to the right.
The speed and rotational direction of the stepper motor is controlled by the position controller 64 as illustrated in
It is noteworthy that, unlike systems of prior art that utilize stepper motors and track position bases on the number and direction of step taken, the present invention uses the features of the stepper motor 66 solely for the purpose of controlling the direction and amount of stator 24 displacement and the speed at which the displacement occurs. The position of the hydraulic linear actuator 8 is monitored by a positioning system that includes the encoder 66 which provides position feedback to the position controller 64. This provides a more accurate indication of the true position of the hydraulic linear actuator 8, since the rotation of the stepper motor 66 is not directly related to the displacement of the hydraulic linear actuator 8. Rather, rotation of the stepper motor 66 is directly related to the position of the stator 24 which in turn affect displacement of the hydraulic linear actuator 8.
It will be appreciated that the use of a hydraulic cylinder and piston actuator in a closed hydraulic system present the problem of the volume differential between the two sides of the piston since the one side includes the actuator rod 14 (
As described above, the direction of fluid flow through the hydraulic pump of the present invention is controlled by displacement of the stator 24. Therefore, as illustrated in the schematic views of
It will be appreciated that in a preferred embodiment of the present invention, the fluid expansion reservoir 40 is closed, that is, not vented, thereby maintaining the hydraulic system as a closed system. Optionally, the fluid expansion reservoir 40 may be pressurized, preferably to a pressure of 2 atmospheres.
Another optional feature of the present invention is the deployment of a flywheel 80 associated with the drive motor 4 as is known in the art when using a device that rotates in a single direction at a substantially constant velocity. This provides the system of the present invention a distinct energy usage advantage over systems using bi-directional drive motors in which a flywheel would be counter productive.
It will be appreciated that the above descriptions are intended only to serve as examples and that many other embodiments are possible within the spirit and the scope of the present invention.