Self-contained viscous liquid dispenser

Information

  • Patent Grant
  • 6543651
  • Patent Number
    6,543,651
  • Date Filed
    Tuesday, December 19, 2000
    24 years ago
  • Date Issued
    Tuesday, April 8, 2003
    21 years ago
Abstract
A viscous liquid dispenser includes a housing that defines an internal liquid reservoir. A dispensing pump mechanism is disposed at least partially within the reservoir and has a delivery end extending out of the reservoir. A mounting mechanism is configured as an integral component of the housing and provides the dispenser with the ability to be detachable connected to complimentary mounting structure on a wall surface. A unique dispensing pump mechanism is also provided for use with any manner of viscous liquid dispenser.
Description




FIELD OF THE INVENTION




The present invention relates to the field of viscous liquid dispensers, for example soap dispensers.




BACKGROUND OF THE INVENTION




Various configurations and models of liquid dispensers, particularly liquid soap dispensers, are well known in the art. Conventional dispensers typically employed in public restrooms and the like are wall mounted units that typically include a house or structure that is permanently affixed to a wall. These dispensers typically include an access door or member so that the dispenser can be opened by a maintenance person for refilling or servicing. With certain types of dispensers, separate refill cartridges are inserted into the housing structure. With other types of dispensers, the maintenance technician must directly refill a reservoir provided in the housing structure. The dispensers typically include a delivery device, such as a dosing pump, and a device such as a lever or button for actuating the dosing pump. The dispensers may be vented or unvented.




The conventional dispensers depend on the continued maintenance and operability of the housing structure that is permanently affixed to the wall. In other words, if the housing structure, and particularly the dosing pump, is damaged or vandalized, the dispenser becomes inoperable and must be replaced. The conventional dispensers also depend on a supply system wherein additional liquid soap must be separately stored, transported, and loaded into the dispensers. This process entails unnecessary logistic and man power resources.




The present invention is an improvement over existing systems in that it provides a disposable self-contained dispenser with a significantly increased capacity as compared to standard dispensers, is relatively inexpensive, and does not depend on the separate storage and delivery of refill cartridges or bulk volumes of liquid soap.




OBJECTS AND SUMMARY OF THE INVENTION




Objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.




The present invention provides a self-contained viscous liquid dispenser. Although having particular usefulness as a liquid soap dispenser, the dispenser according to the invention is not limited to a liquid soap dispenser and may be utilized in any application wherein it is desired to dispense metered doses of a viscous liquid. The liquid dispenser will be described herein with reference to a soap dispenser for ease of explanation.




The viscous liquid dispenser includes a housing that may be formed of any suitable material. For example, the housing may be molded from relatively inexpensive plastic materials and may have any desired aesthetic shape. The housing also defines an integral sealed internal liquid reservoir. In other words, the liquid reservoir is not a separate component from the housing, such as a cartridge or the like. The housing may be comprised of wall members that give the dispenser its outward appearance and also define the internal liquid reservoir.




A dispensing pump mechanism is disposed at least partially within the reservoir. The pump mechanism has a delivery end that extends out of the reservoir which is actuated by a user to dispense the viscous liquid.




The dispenser also includes a mounting mechanism that is configured as an integral component of the housing. The mounting mechanism allows the dispenser to be detachably connected to complimentary mounting structure on a wall surface. In this way, the dispenser may be easily removed from the wall surface for disposal or recycling once the liquid has been depleted. A new liquid dispenser according to the invention is then attached to the wall surface.




In one embodiment of the invention, the housing comprises a substantially vertical back side that is configured to be placed adjacent to the wall surface. The mounting mechanism is configured in the back side. For example, if the housing is a molded component, the mounting mechanism is molded integral with the back side. The mounting mechanism may comprise a recess that is defined in the back side. The recess may be defined by side walls that have engaging structures defined thereon. These engaging structures interlockingly engage with complimentary structure provided on the wall mounting structure. The wall mounting structure may be, for example, a plate member or similar device that is relatively permanently affixed to the wall. In one embodiment of the engaging structure, the vertical side walls of the recess include at least one angled surface on each vertical side wall. These angled surfaces engage against complimentary angled surfaces on the mounting wall structure similar to a conventional dove-tail configuration. The housing is slidable in a generally vertical direction onto the wall mounting structure so that the angled surfaces of the mounting mechanism slide into engagement against the angled surfaces of the wall mounting structure. Once engaged, the angled surfaces prevent the dispenser from being pulled away from the wall mounting structure. A securing device may be provided on the back side of the housing to prevent relative sliding movement between the housing and the wall mounting structure upon engagement of the angled surfaces. This securing device may be, for example, a simple protrusion disposed on the back side of the housing that engages in a complimentary recess or divot defined in the wall mounting structure.




In one particularly useful embodiment, at least two spaced apart angled surfaces are provided on each vertical wall of the recess that engage against complimentary spaced apart angled surfaces on the wall structure. The spaced apart configuration of the angled surfaces maximizes the surface contact area between the housing and the wall mounting structure without significantly increasing the relative sliding distance between the members.




As mentioned, the housing structure is preferably formed from a relatively inexpensive molded plastic and may comprise separately molded components that are permanently affixed or adhered to each other. For example, the housing may include a front component that is formed separately from and adhered to a back component. It may be desired that the front and back components have different characteristics. For example, it may be desired that the back component is more rigid than the front component to provide enhanced structural support and rigidity to the dispenser mounted on the wall structure. This may be accomplished by simply making the back component thicker than the front component.




It may also be desired to make at least a portion of the housing translucent or clear so that a maintenance technician can easily determine the remaining level of liquid within the reservoir. For example, a window may be provided in the housing. In one particularly useful embodiment, the housing includes a back component that is formed from a translucent material so that the entire volume of the reservoir is visible from the outside.




Any manner of actuator may be provided with the dispenser to allow the user to operate the pump mechanism. For example, in one embodiment, the actuator may comprise a panel member that contributes to the aesthetic appearance of the housing. The panel member may be hinged or otherwise movably connected to the housing member and lie in contact against a delivery end of the pumping mechanism. Upon the user depressing or moving the panel, the pumping mechanism is actuated so that a metered dose of the liquid is dispensed. In an alternate embodiment, the actuator may comprise a member, such as a decorative cap or the like, directly attached to the delivery end of the pump mechanism. In other words, the actuator need not be connected directly to the housing. Various embodiments of aesthetically pleasing actuators may be used in this regard.




The pump mechanism may include a pump chamber that is formed integral with the housing within the reservoir. For example, the housing may comprise a molded plastic component wherein a pump chamber is integrally molded on the interior of the housing. The pump chamber has a back end that is open to the reservoir section of the housing and a front end that is open to the outside of the housing. A pump cylinder is slidably disposed and retained in the chamber. The pump cylinder has a channel defined therethrough and a delivery end extending out of the front end of the chamber. The pump cylinder is retained within the chamber so that it cannot be pulled therefrom. An actuator is configured with the delivery end of the pump cylinder so that the device may be actuated by a user from outside of the housing. A valve mechanism is disposed in the delivery end of the pump cylinder and is configured to close upon the user releasing the actuator to prevent leakage or dripping of liquid from the pump cylinder.




In one embodiment, the pump cylinder is insertable into the pump chamber from its back end. The chamber includes retaining structure, such as a flange member or the like, at its front end to prevent withdrawal of the pump cylinder from the pump chamber through the front end. A cap member or like device is attached to the back end of the pump chamber once the cylinder has been inserted into the chamber. The cap member has an orifice defined therethrough for drawing liquid into the pump chamber. A check valve device, such as a shuttle valve, is disposed in the orifice to close the orifice upon actuation of the pump cylinder.




The valve mechanism disposed in the delivery end of the pump cylinder may comprise a flexible flap member that is movable to an open position by the pressure of the liquid being dispensed. Upon release of the actuator, the flap member automatically returns to a closed position and thus prevents undesired leakage or drippage of the liquid out of the delivery end of the pump cylinder. In one particularly useful embodiment, the valve mechanism comprises a plurality of flap members that define an opening therethrough in their open position, and seal against each other in their closed position.




A vent path is defined into the reservoir to prevent drawing a vacuum therein. In a particularly desired embodiment, the vent is provided in a top surface of the housing structure. Since the housing structure is mounted in use upon a wall surface, there is little concern of the liquid leaking from the vent in the top surface. In other embodiments, the reservoir may be vented through the pump mechanism. However, venting through the pump mechanism may result in undesired leakage through the mechanism, particularly if the pump mechanism is disposed in the lower portion of the housing. Venting may also be accomplished through the valve mechanism in the delivery end of the pump cylinder.




It should be appreciated that the configuration and appearance of the housing is not a limiting feature of the invention. Also, the invention is not limited to the use of any particular type of materials or manufacturing process. Various embodiments of interlocking engagement structure between the back side of the housing and the wall mounting member are also within the scope and spirit of the invention. For example, the engaging structure may include bayonet type fasteners, or the like.











The invention will be described in greater detail below with reference to particular embodiments illustrated in the figures.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a dispenser according to the present invention;





FIG. 2

is a perspective view of the back side of the dispenser illustrated in

FIG. 1

;





FIG. 3

is an alternative perspective view of the dispenser according to FIG.


1


and complimentary wall mounting structure;





FIG. 4

is a cross-sectional view of the dispenser taken along the lines indicated in

FIG. 3

;





FIG. 5

is a cross-sectional view of the pump mechanism of the dispenser taken along the lines indicated in

FIG. 3

;





FIG. 6

is a cross-sectional operational view of the pump mechanism;





FIG. 7

is a cross-sectional operational view of the pump mechanism;





FIG. 8



a


is partial perspective and cut-away view of the pump mechanism particularly illustrating the check valve device;





FIG. 8



b


is a partial perspective and cut-away view of the pump mechanism particularly illustrating the locking feature thereof;





FIG. 9



a


is a perspective view of a valve mechanism incorporated in the pump cylinder;





FIG. 9



b


is an operational perspective view of the valve mechanism of

FIG. 9



a;







FIG. 10

is a perspective view of a back component of the dispenser housing;





FIG. 11

is a perspective partial operational view of a wall mounting bracket for mounting the dispenser;





FIG. 12

is a cross-sectional view of the wall mounting bracket taken along the lines indicated in

FIG. 11

;





FIG. 13

is a cross-sectional view of the vent valve taken along the lines indicated in

FIG. 2

;





FIG. 14

is a an enlarged perspective view of the panel member actuator attached to the pump housing;





FIG. 15

is a perspective view of an alternative embodiment of the dispenser;





FIG. 16

is an enlarged component view of the actuator used with the dispenser illustrated in

FIG. 15

; and





FIG. 17

is a perspective view of an alternative embodiment of the dispenser particularly illustrating a window feature for determining the level of liquid within the dispenser.











DETAILED DESCRIPTION




Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment, may be used with another embodiment, to yield still a further embodiment. It is intended that the present invention include modifications and variations to the embodiments described herein.




A viscous liquid dispenser


10


according to the invention is illustrated generally in the figures. The dispenser


10


is illustrated and described herein as a liquid soap dispenser, which is a particularly useful embodiment of the present invention. However, it should be appreciated that the present invention is not limited to a dispenser for liquid soap, but has application in any environment wherein it is desired to dispense a metered amount of a viscous liquid from a dispensing unit.




The dispenser


10


includes a housing, generally


14


. The housing


14


may contain side walls or members


16


, a back side


18


, and a front side


20


. The housing


14


can take on any desired configuration and be formed from any number of components. In the illustrated embodiment, the housing


14


includes a front component


24


and a back component


22


. The front and back components are separately manufactured and are permanently joined. It should be appreciated that the components may be manufactured from any desired material. In a preferred embodiment, the dispenser


10


is a disposable item and the housing


14


is molded from a relatively inexpensive plastic material. Referring particularly to

FIG. 10

, the back component


22


may be molded from a clear or translucent plastic and includes side edges


26


and alignment tabs


48


. The tabs


48


align the back component


22


relative to the front component


24


and the side edges


26


fit into correspondingly sized recesses


28


(

FIG. 4

) defined in the side walls


16


of the front component


24


. The back component


22


is permanently joined to the front component


24


by adhesives, welding, or any other relatively permanent attaching means.




The housing


14


defines an internal liquid reservoir


68


within the internal volume thereof. In the illustrated embodiment, the liquid reservoir


68


includes essentially the entire volume defined by the front component


24


and back component


22


. Although not illustrated, it should be understood that any number of internal structural members, such as baffles or the like, may be included within the reservoir


68


. It should be understood that the housing


14


thus also serves as a closed or sealed reservoir and the dispenser


10


cannot be opened by the maintenance technician. A desired amount of viscous liquid, for example soap, is preloaded into the dispenser


10


prior to the dispenser being delivered to its point of use.




Applicants have found that it may be desired for the back component


22


of the housing


24


to be more rigid than the front component


24


. One way of achieving this feature is to simply mold the back component


22


with a thickness greater than that of the front component


24


. As will be explained in greater detail below, the dispenser


10


is mounted onto a supporting wall surface by means of an internal mounting mechanism configured on the back side


18


of the housing


14


. A more rigid back component


22


aids in mounting the dispenser


10


. It has also been found that, if the front and back components are molded from a resilient plastic material, once the dispenser is empty, the back component


22


has enough “give” to enable the dispenser


10


to be easily removed from the supporting wall structure.




A dispensing pump mechanism, generally


88


, is disposed at least partially within the reservoir


68


. The pump mechanism


88


has a delivery end


90


that extends out of the housing or reservoir


68


. The pump mechanism


88


is configured to dispense a metered amount of the viscous fluid upon a user actuating the pump mechanism. It should be appreciated that any number of conventional and well known pump devices may be utilized in the dispenser


10


. The pump mechanism


88


illustrated in the drawings is one embodiment of a particularly well suited mechanism.




Referring to

FIGS. 5 through 7

, the pump mechanism


88


includes a cylinder


92


that is slidable within a chamber


70


. The volume of chamber


70


determines the metered dose of liquid dispensed upon each actuation of the pump. The chamber


70


may be formed by any internal structure of the housing


14


. It may be preferred that the chamber is defined by structure integrally molded with the front component


24


of the housing


14


. In the illustrated embodiment, the chamber


70


is defined by chamber walls


72


as a generally cylindrical chamber. The cylinder


92


includes a channel


94


defined longitudinally therethrough. The channel


94


is in communication with the interior of the pump chamber


70


through an end wall of the cylinder. The delivery channel


94


terminates at a dispensing orifice


96


defined in the front end of the cylinder


92


.




The cylinder


92


sealingly engages against the chamber walls


72


by any conventional means. For example, a flange or piston


101


may be disposed at the rear end of the cylinder


92


for sealing engagement against chamber wall


72


. In an alternative embodiment, O-rings


116


(

FIG. 8



a


) may be provided around the piston


101


. The piston


101


pressurizes the chamber


70


and ensures that the viscous liquid contained within the chamber is dispensed through the delivery channel


94


upon actuation of the cylinder


92


and does not simply move from one end of the pump chamber


70


to the other upon movement of the cylinder.




The pump cylinder


92


is biased within the chamber


70


by way of, for example, a spring


98


. Other resilient devices, including a leaf spring, spring washer, and the like, may be utilized for this purpose. In the illustrated embodiment, the spring


92


is seated within a recess


102


defined by a flared flange


100


, as particularly illustrated in

FIGS. 5 through 7

. The opposite end of the spring


98


is fitted around a cylindrical extension


76


of an end cap


74


. The end cap


74


is permanently fixed to the structure defining the pump chamber


70


after the cylinder


92


has been inserted into the pump chamber.




Structure is also provided to ensure that the cylinder


92


cannot be pulled from the front end of the chamber


70


. In the illustrated embodiment, this structure corresponds to a flange portion of the front wall


86


of the chamber


70


. As illustrated in

FIG. 5

, the flange portion


86


of the wall engages against the piston


101


of the pump cylinder


92


.




A check valve device


104


is configured with the pump mechanism


88


to ensure that the viscous liquid within the pump chamber


70


is not pushed out of the chamber


70


upon movement of the cylinder


92


within the chamber


70


. In the illustrated embodiment, the check valve device


104


is a shuttle type check valve having radially extending arms


106


. The shuttle valve is slidably disposed within an opening defined through the end cap


74


. The space between the radial arms


106


is open to the reservoir


68


so that the liquid can flow from the reservoir


68


into the pump chamber


70


upon movement of the cylinder to the forward end of the pump chamber


70


, as illustrated in

FIG. 7. A

cap


108


is provided on the forward end of the shuttle valve


104


disposed within the pump chamber


70


to ensure that the opening in the end cap


74


is sealed upon actuation of the pump. The cap


108


seals against the end face of the end cap


74


.




Operation of the pump mechanism


88


is particularly illustrated in

FIGS. 6 and 7

. To dispense a metered amount of the viscous liquid contained within the reservoir


68


, a user actuates the pump mechanism


88


by way of an actuator


30


. The actuator


30


will be described in greater detail below. Upon depressing the actuator


30


, the pump cylinder


92


is moved rearward within the pump chamber


70


. Pressure of the viscous liquid within the chamber


70


forces the shuttle valve


104


to close and the viscous liquid contained within the chamber


70


is directed into the delivery channel


94


defined longitudinally within the pump cylinder


92


. The viscous liquid is expelled through the dispensing orifice


96


, as particularly illustrated in FIG.


6


. Upon release of the actuator


30


, the spring


98


forces the pump cylinder to return to the position illustrated in FIG.


7


. This action unseats the shuttle valve


104


and draws viscous liquid back into the pump chamber


70


, as particularly illustrated in FIG.


7


.




So as not to draw a vacuum within the reservoir


68


, the reservoir is vented. This venting may be accomplished by various means. For example, the reservoir


68


could be vented directly through or around the cylinder


92


. However, this may not be a desired embodiment since fluid would tend to leak out from around the cylinder. One preferred venting method as illustrated in the figures is to vent the top of the housing


14


, for example by way of a conventional vent valve


130


disposed through the top surface of the housing


14


. The vent valve


130


is particularly illustrated in FIG.


13


and utilizes a ball


132


seated within a ball cage


134


. The ball


132


seats against and seals an opening provided in a top member


133


upon an overfill condition of the viscous liquid, as illustrated in

FIG. 13

, or upon the housing


14


being overturned during shipment or the like. Once the dispenser is hung on a wall surface for subsequent use, the ball


132


falls within the ball cage


134


to open the vent valve


130


. Sealing of the ball


132


may further be assisted by a spring.




As mentioned, the pump mechanism


88


is operated by a user depressing an actuator


30


. The actuator


30


may be any member configured to move the pump cylinder


92


. In one embodiment illustrated in the figures, the actuator


30


is defined by a panel member


32


that adds a distinctive aesthetically pleasing look to the housing


14


. The panel member


32


includes side walls


34


having inwardly disposed protrusions


36


(

FIG. 14

) that engage within correspondingly sized divots or recesses


38


provided in the sides


16


of the housing


14


. A channel member


40


(

FIG. 3

) may be provided on the inner face of panel member


32


to positively engage against the front end of the pump cylinder


92


. A depression


33


may be defined in the front face of panel member


32


to indicate to a user the proper location for depressing the actuator.




It should be appreciated that the actuator may take on any configuration or aesthetically pleasing shape. In an alternate embodiment illustrated particularly in

FIGS. 15 and 16

, the actuator


30


is defined by a cap


42


that is attached directly to the front face


93


of the pump cylinder


92


. This attachment may be provided by adhesives, mechanical interlocking devices, or the like. Arms


44


may slidably engage within recesses


46


defined in the pump housing


14


to ensure proper alignment and to provide rigidity to the structure.





FIGS. 8



a


and


8




b


illustrate a locking characteristic of the pump cylinder


92


that is particularly useful during shipment of the dispensers


10


. The pump cylinder


92


may include a longitudinal channel


118


defined in the top thereof. A tab portion


87


of the pump chamber front wall member


86


is disposed within the longitudinal channel


118


. In this way, the pump cylinder


92


is prevented from rotating upon actuation and release thereof. A partial circumferential channel


120


is defined in the pump cylinder


92


, as particularly illustrated in

FIG. 8



a


. The circumferential channel


120


is defined along the pump cylinder


92


at a location corresponding to the completely depressed or actuated position of the cylinder


92


within the chamber


70


, as illustrated in FIG.


6


. For shipment of the dispensers


10


, the pump cylinder


92


may be depressed and then rotated so that the tab


87


is engaged within the circumferential channel


120


, as particularly illustrated in

FIG. 8



b


. In this configuration, the pump cylinder


92


is locked in position and cannot move within the chamber


70


until the pump cylinder is rotated back into the position illustrated in

FIG. 8



a


. This procedure would be accomplished by the maintenance technician prior to attaching the actuator


30


and mounting the dispenser


10


onto a supporting wall surface.




It may be desired to include a valve mechanism within the dispensing orifice


96


of the pump cylinder


92


to prevent leakage of viscous liquid or soap from the dispenser. Any manner of sealing valve may be utilized in this regard. Applicants have found that a particularly useful valve mechanism


110


is the type of valve illustrated in

FIGS. 9



a


and


9




b


. This valve


110


includes a flange member


113


used to seat the valve


110


within the delivery and of the pump cylinder


92


, as particularly illustrated in

FIGS. 5 through 7

. The valve includes at least one, and preferably a plurality, of resilient flaps


112


defining an opening


114


therethrough. The flaps


112


seal against themselves when the valve


110


is positioned within the pump cylinder


92


in the orientation illustrated in

FIGS. 5 through 7

. Upon actuation of the pump cylinder


92


, liquid pressure forces the resilient flaps


112


to open to dispense the liquid from the pump cylinder


92


, as particularly illustrated in

FIG. 6. A

separate cap member


122


may be used to secure the valve


110


in position with respect to the dispensing orifice


96


, the cap member


122


includes its own opening aligned with the dispensing orifice. The cap member


122


may comprise a press fit element or may be permanently adhered, welded, etc., to the pump cylinder


92


.




The valve


110


also tends to vent the pump chamber


70


as the cylinder


92


moves back to its rest position after being actuated. As a vacuum is drawn in the chamber


70


, the resilient flaps separate slightly and are drawn towards the chamber


70


thus defining a vent path. Once the chamber is vented, the flaps close and seal against each other.




The valve


110


illustrated in

FIGS. 9



a


and


9




b


is conventionally known in the art as a bifurcating valve and may be obtained from LMS Corporation of Michigan.




The dispenser


10


according to the invention also includes an integrally formed mounting mechanism configured as an integral component of the housing


14


. This mounting mechanism allows the dispenser


10


to be detachably connected with complimentary mounting structure, generally


58


, provided on a wall surface


12


(FIG.


3


). In one embodiment according to the invention, the mounting mechanism is defined as an integrally molded feature of the back side


18


of the dispenser


10


. In the illustrated embodiment, a recess


50


is molded into the back side


18


. The recess


50


is defined by generally vertical side walls


52


. Engaging structure is provided along the side walls


52


for engaging against or with complimentary structure provided on the wall mounting structure


58


, as discussed in greater detail below. In the illustrated embodiment, the engaging structure is defined by angled surfaces


56


defined along the vertical walls


52


. The angled surfaces


56


engage against complimentary angled surfaces


62


defined on the wall mounting structure


58


, as can be particularly seen in

FIGS. 3 and 12

. In the illustrated embodiment, at least two angled surfaces


56


are provided and are separated by a section of vertical wall


52


. The two angled surfaces


56


engage against angled surfaces


62


of the wall mounting structure


58


. In order to attach the dispenser


10


to the wall mounting structure


58


, the maintenance technician simply positions the dispenser


10


against the wall mounting structure


58


such that the angled surfaces


56


are vertically disposed between the corresponding angled surfaces


62


of the wall mounting structure. Then, the maintenance technician simply slides the dispenser


10


in a vertical direction so that the angled surfaces


56


,


62


engage, as particularly illustrated in FIG.


12


. In this interlocking configuration, the dispenser cannot be pulled away from the wall mounting structure


58


. The double angled surface


56


configuration provided on each vertical wall


52


is particularly useful in that it provides an increased interlocking surface area of angled surfaces with relatively little vertical movement required between the dispenser


10


and the wall mounting structure


58


as compared to a single angled surface


56


having the same longitudinal surface area.




Once the dispenser


10


has been properly located on the wall mounting structure


58


, it is desirable to include a securing device to indicate to the technician that the dispenser


10


has been properly positioned and to prevent removal of the dispenser


10


without a concerted effort. In the embodiment illustrated, the securing device comprises a protrusion


126


extending from the back side


18


of the housing within the recess


50


. The protrusion


126


slides up a ramp surface


129


defined in the mounting structure


58


and snaps into a correspondingly sized divot


128


disposed adjacent to the ramp surface


129


.




The wall mounting structure


58


may comprise any manner of suitable attaching structure. In the illustrated embodiment, the wall mounting structure


58


is defined by a plate member


64


that is attached to the wall surface


12


, for example by screws, adhesives, or the like. The wall mounting structure


58


serves simply to provide an interlocking engagement device for the dispenser


10


. It should be appreciated that any manner of interlocking engaging configurations may be provided for detachably connecting the dispenser


10


to complimentary wall structure provided on a supporting wall. For example, relatively simple bayonet type fasteners, spring loaded latches, and the like, may be provided in this regard. A desirable feature of the invention is that the entire dispenser


10


is disposable and, thus, relatively simple yet reliable engagement devices preferred. It has been found that the double angled surface configuration as illustrated and described herein is particularly useful in this regard.




It may also be desired to provide means for the maintenance technician to determine the level of viscous liquid within the dispenser. In this regard, as discussed above, a portion of the housing


14


may be formed from a translucent or clear material. In the embodiment illustrated particularly in

FIG. 1

, the entire back component


22


is formed from a translucent or clear material so that the service or maintenance technician can view the remaining liquid level from the side of the dispenser. In an alternative embodiment illustrated in

FIG. 17

, a window


136


of clear or translucent material may be provide anywhere in the housing


14


, preferably near the bottom portion of the housing, to provide the maintenance technician with the capability of viewing inside the reservoir to determine the remaining amount of liquid therein.




It should be appreciated that the invention includes modifications and variations to the embodiments of the invention described herein.



Claims
  • 1. A self contained viscous liquid dispenser, comprising:a housing; an internal liquid reservoir defined by said housing; a dispensing pump mechanism disposed in communication with said reservoir; a mounting mechanism configured as an integral component of said housing, said mounting mechanism detachably connectable with complimentary mounting structure on a wall surface; said housing comprising a substantially vertical back side; and said mounting mechanism comprising a recess defined in said substantially vertical back side, said recess further comprising engaging structure defined therein for engagement with complimentary structure provided on the wall mounting structure such that, when mounted, said back side of said housing is generally flush against the wall surface and said housing is supported on the wall surface and secured against movement relative to the wall surface essentially by engagement between said recess and the complimentary wall mounting structure.
  • 2. The dispenser as in claim 1, wherein said mounting mechanism configured in said back side is engageable with the complimentary wall mounting structure by sliding said housing along the wall surface.
  • 3. The dispenser as in claim 2, said recess further comprising side walls having said engaging structure defined thereon for engagement with the complimentary structure provided on the wall mounting structure.
  • 4. The dispenser as in claim 3, wherein said side walls comprise at least two vertical walls, said engaging structure comprising at least one angled surface disposed on each of said vertical side wall that engages against a complimentary angled surface of the wall mounting structure.
  • 5. The dispenser as in claim 4, wherein said housing is slidable in a generally vertical direction onto the wall mounting structure, said angled surfaces sliding into engagement with the complimentary angled surfaces on the wall mounting structure such that said housing cannot be pulled away from the wall structure.
  • 6. The dispenser as in claim 5, further comprising a securing device configured on said back side of said housing to prevent sliding movement of said housing relative to the wall mounting structure upon engagement of said angled surfaces with the wall mounting structure.
  • 7. The dispenser as in claim 6, wherein said securing device comprises a protrusion disposed on said back side, said protrusion engageable in a complimentary divot defined in the wall mounting structure.
  • 8. The dispenser as in claim 4, comprising at least two spaced apart said angled surfaces on each said vertical wall, said spaced apart angled surfaces engaging against complimentary spaced apart angled surfaces on the wall mounting structure.
  • 9. The dispenser as in claim 8, wherein said housing is slidable in a generally vertical direction onto the wall mounting structure, said spaced apart angled surfaces sliding into engagement with the complimentary spaced apart angled surfaces on the wall mounting structure such that said housing cannot be pulled away from the wall structure.
  • 10. The dispenser as in claim 9, further comprising a securing device configured on said back side of said housing to prevent sliding movement of said housing relative to the wall mounting structure upon engagement of said angled surfaces with the wall mounting structure.
  • 11. The dispenser as in claim 10, wherein said securing device comprises a protrusion disposed on said back side, said protrusion engageable in a complimentary divot defined in the wall mounting structure.
  • 12. The dispenser as in claim 1, wherein said housing comprises a front component formed separately from and adhered to a back component.
  • 13. The dispenser as in claim 12, wherein said back component is more rigid than said front component.
  • 14. The dispenser as in claim 13, wherein said back component has a thickness greater than said front component.
  • 15. The dispenser as in claim 12, wherein said back component is substantially translucent so that an operator can view the amount of liquid within said reservoir.
  • 16. The dispenser as in claim 1, wherein said housing comprises a portion that can be seen through by an operator to determine the amount of liquid within said reservoir.
  • 17. The dispenser as in claim 1, wherein said housing is a molded plastic component.
  • 18. The dispenser as in claim 1, further comprising an actuator configured with a forward end of said pump mechanism delivery end, said actuator moveable relative to said housing.
  • 19. The dispenser as in claim 18, wherein said actuator comprises a panel member pivotally connected to said housing and in contact against said forward end of said pump mechanism delivery end.
  • 20. The dispenser as in claim 18, wherein said actuator is attached to said forward end of said pump mechanism.
  • 21. The dispenser as in claim 1, wherein said pump mechanism comprises a cylinder having a delivery channel defined therethrough, said cylinder being slidable within a substantially horizontally disposed chamber defined within said reservoir on a bottom surface of said housing.
  • 22. The dispenser as in claim 21, wherein said chamber is formed integral with said housing.
  • 23. The dispenser as in claim 1, further comprising a wall mounting member that is releasably engageable with said housing mounting mechanism, said wall mounting member attachable to a supporting wall surface.
  • 24. The dispenser as in claim 23, wherein said wall mounting member comprises a plate member having side edges that are interlockingly engageable with said mounting mechanism.
  • 25. The dispenser as in claim 1, further comprising:a pump chamber formed integral with said housing within said reservoir, said chamber having a back end open to said reservoir and a front end open to the outside of said housing; a pump cylinder slidably disposed and retained in said chamber, said pump cylinder having a channel defined therethrough and a delivery end extending out of said front end of said chamber; an actuator configured with said delivery and so that said pump cylinder is operable from outside of said housing; a valve mechanism disposed in said delivery end of said pump cylinder and configured to permit dispensing of viscous liquid out of said pump cylinder upon an operator actuating said actuator and to close upon release of said actuator to prevent leakage or dripping of liquid from said pump cylinder.
  • 26. The dispenser as in claim 25, wherein said pump cylinder is insertable into said pump chamber from said back end, said chamber further comprising retaining structure at said front end to prevent withdrawal of said pump cylinder from said pump chamber through said front end.
  • 27. The dispenser as in claim 26, further comprising a cap member attachable to said back end of said pump chamber upon insertion of said pump cylinder within said pump chamber.
  • 28. The dispenser as in claim 27, further comprising an orifice defined through said cap member for drawing viscous liquid into said pump chamber, and a shuttle valve device disposed in said orifice to close said orifice upon actuation of said actuator.
  • 29. The dispenser as in claim 25, wherein said valve mechanism comprises at least one flexible flap member that is movable to an open position upon actuation of said actuator and automatically returns to a closed position upon release of said actuator.
  • 30. The dispenser as in claim 29, further comprising a plurality of said flap members that define an opening therethrough in said open position and seal against each other in said closed position.
  • 31. The dispenser as in claim 25, wherein said housing comprises a molded bottom surface, said pump chamber molded integral with said bottom surface.
  • 32. The dispenser as in claim 25, wherein said actuator comprises a panel member pivotally connected to said housing and in contact against said delivery end of said pump cylinder.
  • 33. The dispenser as in claim 25, wherein said actuator is attached directly to said delivery end of said pump cylinder.
  • 34. A disposable viscous liquid dispenser, comprising:a housing defining an internal integral liquid reservoir, said housing further comprising a back side configured for placement against a supporting wall surface; a dispensing pump mechanism disposed in communication with said reservoir and comprising an operable delivery end for dispensing the viscous liquid from said housing; a mounting mechanism formed integral with said back side and extending inwardly toward a front side of said housing, said mounting mechanism comprising engagement surfaces configured to releasably engage and disengage with complimentary structure of a wall mounting member provided on a supporting wall upon relative sliding movement between said housing and the supporting wall so that said housing cannot be pulled away from the supporting wall.
  • 35. The dispenser as in claim 34, wherein said mounting mechanism comprises a recess defined in said back side, said recess further comprising side walls having said engagement surfaces defined thereon.
  • 36. The dispenser as in claim 35, wherein said side walls comprise at least two vertical walls, said engagement surfaces comprising at least one angled surface disposed on each of said vertical side walls that slidably engages against a complimentary angled surface of the wall mounting member.
  • 37. The dispenser as in claim 36, wherein said housing is slidable in a generally vertical direction onto the wall mounting member, said angled surfaces sliding into engagement with the complimentary angled surfaces on the wall mounting member.
  • 38. The dispenser as in claim 37, comprising at least two spaced apart said angled surfaces on each said vertical wall, said spaced apart angled surfaces engaging against complimentary spaced apart angled surfaces on the wall mounting member.
  • 39. The dispenser as in claim 37, further comprising a securing device configured on said back side of said housing to prevent sliding movement of said housing relative to the wall mounting member upon engagement of said angled surfaces with the wall mounting member.
  • 40. The dispenser as in claim 39, wherein said securing device comprises a protrusion disposed on said back side, said protrusion engageable in a complimentary divot defined in the wall mounting structure.
  • 41. A disposable liquid soap dispenser, comprising:a housing defining an internal integral liquid soap reservoir, said housing further comprising a back side configured for placement against a supporting wall surface; a dispensing pump mechanism disposed at least partially within said reservoir and comprising an operable delivery end for dispensing liquid soap from said housing; a mounting mechanism formed integral with said back side, said mounting mechanism comprising engagement surfaces configured to releasably interlock with complimentary structure of a wall mounting member provided on a supporting wall so that said housing cannot be pulled away from the supporting wall, said mounting mechanism comprising a recess defined in said back side, said recess further comprising at least two vertical side walls having at least one angled surface disposed on each of said vertical side walls, said housing being slidable in a generally vertical direction onto the wall mounting member, said angled surfaces sliding into engagement with complimentary angled surfaces on the wall mounting member; and a protrusion disposed on said back side of said housing, said protrusion engageable in a complimentary divot defined in the wall mounting structure.
  • 42. A self contained viscous liquid dispenser, comprising;a housing; an internal liquid reservoir defined by said housing; a dispensing pump mechanism disposed in communication with said reservoir; a mounting mechanism configured as an integral component of said housing, said mounting mechanism detachably connectable with complimentary mounting structure on a wall surface; said housing comprising a substantially vertical back side; and said mounting mechanism further comprising means for mounting said housing on said mounting structure such that said back side of said housing is generally flush against the wall surface and said housing is supported on the wall surface and secured against movement relative to the wall surface.
US Referenced Citations (195)
Number Name Date Kind
1586398 Bobrick May 1926 A
2184439 Schwarcz Dec 1939 A
2545988 Bobrick Mar 1951 A
2605021 Churchill et al. Jul 1952 A
2622539 Martin Dec 1952 A
2628569 Gilmore Feb 1953 A
3533526 Adell Oct 1970 A
3721370 Blum Mar 1973 A
3952918 Poitras et al. Apr 1976 A
3955715 Topor May 1976 A
4018363 Cassia Apr 1977 A
4036406 Jespersen et al. Jul 1977 A
D246338 Jespersen Nov 1977 S
4120619 Blackband Oct 1978 A
4142651 Leopoldi et al. Mar 1979 A
4159788 Doyel Jul 1979 A
4164306 Perrin Aug 1979 A
4166553 Fraterrigo Sep 1979 A
D253441 Tucker Nov 1979 S
4174056 Leoffler Nov 1979 A
4236655 Humphries Dec 1980 A
4248398 Doyel Feb 1981 A
4314658 Laauwe Feb 1982 A
4330071 Ohlson May 1982 A
4349133 Christine Sep 1982 A
4360130 Nishimura et al. Nov 1982 A
D268154 Frassanito Mar 1983 S
4394938 Frassanito Jul 1983 A
4410109 Minard Oct 1983 A
4421254 Spector Dec 1983 A
4470523 Spector Sep 1984 A
4489857 Batlas Dec 1984 A
4493440 Von Buelow et al. Jan 1985 A
4502617 Stecker et al. Mar 1985 A
4519530 Schmidt May 1985 A
4546904 Frassanito Oct 1985 A
4561571 Chen Dec 1985 A
4570833 Vanderjagt Feb 1986 A
4573612 Maddison et al. Mar 1986 A
4621749 Kanfer Nov 1986 A
4646945 Steiner et al. Mar 1987 A
4650095 Tella et al. Mar 1987 A
4660747 Borg et al. Apr 1987 A
4662195 Von Buelow et al. May 1987 A
4673109 Cassia Jun 1987 A
4679709 Poitras et al. Jul 1987 A
4705195 Heck Nov 1987 A
D299399 Lippman Jan 1989 S
4805814 Allen, Sr. Feb 1989 A
4811870 Bianco Mar 1989 A
4834269 Cone May 1989 A
4886192 Cassia Dec 1989 A
4895276 Maldonado Jan 1990 A
4949877 Hanna et al. Aug 1990 A
4964544 Hanna et al. Oct 1990 A
D312184 De Luca et al. Nov 1990 S
4972973 Davis Nov 1990 A
4972978 DeLuca Nov 1990 A
4974753 Tucker et al. Dec 1990 A
4978036 Burd Dec 1990 A
4991747 Van Brocklin Feb 1991 A
4993600 Tucker et al. Feb 1991 A
5042691 Maldonado Aug 1991 A
5044900 Cavallaro Sep 1991 A
D321453 Ophardt Nov 1991 S
5079013 Belanger Jan 1992 A
5131568 Ringuette Jul 1992 A
5154328 Gueret Oct 1992 A
5165577 Ophardt Nov 1992 A
5174476 Steiner et al. Dec 1992 A
D332544 Steiner et al. Jan 1993 S
5178300 Haviv et al. Jan 1993 A
5183182 Comstock et al. Feb 1993 A
5184760 Weinstein et al. Feb 1993 A
5186368 Garcia Feb 1993 A
5190191 Reyman Mar 1993 A
5209377 Steiner et al. May 1993 A
5213236 Brown et al. May 1993 A
5217147 Kaufman Jun 1993 A
5261557 Bytell et al. Nov 1993 A
5265772 Bartasevich et al. Nov 1993 A
D342176 Steiner et al. Dec 1993 S
5275309 Baron et al. Jan 1994 A
5282552 Ophardt Feb 1994 A
D345664 Brandenburg Apr 1994 S
D345877 Brandenburg Apr 1994 S
5303851 Libit et al. Apr 1994 A
5305916 Suzuki et al. Apr 1994 A
5307962 Lin May 1994 A
5316135 Kneer et al. May 1994 A
5322198 Ichikawa Jun 1994 A
D349827 Brandenburg Aug 1994 S
5339995 Brown et al. Aug 1994 A
5339999 Montesissa Aug 1994 A
D350665 Ophardt Sep 1994 S
5363993 Mascitelli et al. Nov 1994 A
5373970 Ophardt Dec 1994 A
5377877 Brown et al. Jan 1995 A
5379919 Gueret Jan 1995 A
5409144 Brown Apr 1995 A
5413250 Gueret May 1995 A
5413251 Adamson May 1995 A
D359408 Frassanito Jun 1995 S
5421489 Holzner, Sr. et al. Jun 1995 A
5427279 Kaufman Jun 1995 A
5429275 Katz Jul 1995 A
5431309 Ophardt Jul 1995 A
5439143 Brown et al. Aug 1995 A
5439144 Holzner Aug 1995 A
5443236 Bell et al. Aug 1995 A
5452825 Comstock et al. Sep 1995 A
5464125 Daansen Nov 1995 A
5489044 Ophardt Feb 1996 A
5501372 Daansen Mar 1996 A
5524793 O'Neill Jun 1996 A
5556005 Banks Sep 1996 A
5595324 Brown et al. Jan 1997 A
5597097 Morris Jan 1997 A
D378035 Ophardt Feb 1997 S
5598952 Daansen Feb 1997 A
5605256 Fan Feb 1997 A
5632418 Brown May 1997 A
D379728 Simon Jun 1997 S
5638989 Ophardt et al. Jun 1997 A
5649643 Ridgeway Jul 1997 A
D383631 Wirt et al. Sep 1997 S
5667105 Hartley et al. Sep 1997 A
5676277 Ophardt Oct 1997 A
D386640 Wirt et al. Nov 1997 S
5687877 Smolen, Jr. Nov 1997 A
D388990 Brandenburg et al. Jan 1998 S
5704522 Orgeolet et al. Jan 1998 A
D391431 Brandenburg et al. Mar 1998 S
5725131 Bell et al. Mar 1998 A
5743440 Da Laforcade Apr 1998 A
D395774 Phillips et al. Jul 1998 S
5779109 Gueret Jul 1998 A
5799826 Brown et al. Sep 1998 A
5799841 Wirt Sep 1998 A
5810203 Brennan Sep 1998 A
5810204 Devlin et al. Sep 1998 A
5816453 Spencer et al. Oct 1998 A
5823397 Gil Oct 1998 A
5826755 Burd Oct 1998 A
5829640 Hershey et al. Nov 1998 A
5839614 Brown Nov 1998 A
5842609 Higgins et al. Dec 1998 A
5842611 Vivier Dec 1998 A
5850948 Garcia et al. Dec 1998 A
5860574 Shaklin et al. Jan 1999 A
5862956 Brandenburg et al. Jan 1999 A
5865352 Leary Feb 1999 A
5887762 Hanna Mar 1999 A
5897031 Wirt et al. Apr 1999 A
5899363 Bliss, III et al. May 1999 A
5908143 Crossdale et al. Jun 1999 A
5927561 Foster et al. Jul 1999 A
5927566 Mueller Jul 1999 A
5927567 Filmore Jul 1999 A
5944227 Schroeder et al. Aug 1999 A
5944234 Lampe et al. Aug 1999 A
D414363 Daansen Sep 1999 S
5947338 Budsworth et al. Sep 1999 A
5971232 Rohr et al. Oct 1999 A
5975360 Ophardt Nov 1999 A
6016936 Fan Jan 2000 A
6026993 Weiland Feb 2000 A
6036058 Chou Mar 2000 A
6070763 Gueret Jun 2000 A
6076707 Feldner Jun 2000 A
6089410 Ponton Jul 2000 A
6089411 Baudin et al. Jul 2000 A
6112951 Mueller Sep 2000 A
6112952 Hess, III et al. Sep 2000 A
6119902 Shimada et al. Sep 2000 A
6131773 Wade et al. Oct 2000 A
6131806 Hess, III et al. Oct 2000 A
6152330 Polan Nov 2000 A
6186361 Teetsel, III Feb 2001 B1
6189740 Wade et al. Feb 2001 B1
6193112 Santagiuliana Feb 2001 B1
6209752 Mitchell et al. Apr 2001 B1
6230935 Mack et al. May 2001 B1
6234361 Bloom May 2001 B1
6237807 Uhl et al. May 2001 B1
6240979 Lorscheidt Jun 2001 B1
6257844 Stern Jul 2001 B1
6273297 Schalow et al. Aug 2001 B1
6273305 Fioravanti et al. Aug 2001 B1
6279777 Goodin et al. Aug 2001 B1
6321943 Strickler et al. Nov 2001 B1
6338442 De Laforcade Jan 2002 B1
6343724 Ophardt et al. Feb 2002 B1
6345734 Schalow et al. Feb 2002 B2
6345736 Berry et al. Feb 2002 B1
Foreign Referenced Citations (14)
Number Date Country
2254386 May 1973 DE
0395380 Oct 1990 EP
0498275 Aug 1992 EP
0530789 Sep 1992 EP
0659380 Jun 1995 EP
2151586 Apr 1973 FR
2325346 Apr 1977 FR
2653100 Oct 1989 FR
818363 Aug 1959 GB
2155435 Sep 1985 GB
9201928 Jun 1994 NL
9716107 May 1997 WO
9809732 Mar 1998 WO
0068038 Nov 2000 WO
Non-Patent Literature Citations (10)
Entry
U.S. application Ser. No. 09/821,835, filed Mar. 30, 2001.
U.S. application Ser. No. 09/741,497, filed Dec. 19, 2001.
EPO Search Report-PCT/US/02/05698 Jul. 8, 2002.
U.S. Ser. No. 09/911,073 filed Jul. 23, 2001.
U.S. Ser. No. 09/911,361 filed Jul. 23, 2001.
U.S. Ser. No. 09/964,289 filed Sep. 26,2001.
U.S. Ser. No. 09/964,290 filed Sep. 26, 2001.
U.S. Ser. No. 09/997,278 filed Nov. 28, 2001.
PCT Search Report-PCT/US01/48975 May 21, 2002.
PCT Search Report-PCT/US01/44905 Apr. 17, 2002.