This specification generally relates to self-decontaminating personal protective equipment.
Face masks, such as surgical masks or cloth masks, and respirators are examples of personal protective equipment worn by people for protection against airborne particles and liquids reaching their faces. These masks and respirators typically include one or more layers of material that fit around a person's face and filter particles from reaching the person's respiratory tract and/or from escaping from the person into the air around them. These masks and respirators are typically designed to only be worn once, unless decontaminated for subsequent uses.
This specification generally describes self-cleaning personal protective equipment (PPE) that uses ultraviolet (UV) light to inactivate (e.g., kill) airborne viruses, germs, and other pathogens.
According to some implementations, a personal protective device can include a face cover arranged to cover at least the nose and mouth of a person. The face cover can include one or more airflow channels that provide a path for air to flow between an exterior side of the face cover and an internal side of the face cover. The face cover has one or more ultraviolet (UV) light sources arranged to emit UV light into the one or more airflow channels.
Implementations may include one or more of the following features. The one or more UV light sources can include one or more UV light emitting diodes (LEDs). The one or more UV light sources can be configured to emit far-UVC light having a wavelength of about 207 to 222 nm. The one or more light sources can include one or more UV LEDs that emit UV light through fiber optic hair-like fibers within the airflow channel(s).
At least one UV light source can be disposed within a given airflow channel and arranged to emit UV light opposite a direction of airflow within the given airflow channel. At least one UV light source can be disposed within a given airflow channel and arranged to emit UV light in a same direction of airflow within the given airflow channel. At least one UV light source can be arranged to emit UV light perpendicular to the direction of airflow within the airflow channel or at an angle to the direction of air flow, e.g., at a 45 degree angle, a 60 degree angle, or 130 degree angle, or another appropriate angle other than zero, 90, or 180 degrees.
The personal protective device can include a filter disposed on at least one side of the at least one UV light source. The at least one side can be either in front of the at least one UV light source such that the at least one UV light source emits UV light onto the filter or behind the at least one UV light source such that the at least one UV light source emits UV light away from the filter.
At least one airflow channel can include multiple UV light sources disposed about an inner perimeter of the at least one airflow channel and arranged to emit UV light into the at least one airflow channel. At least one airflow channel can include a clear area in a portion of a wall of the at least one airflow channel and a UV light source can be arranged to emit UV light through the clear area and into the airflow channel.
The face cover can include one or more layers of material that prevent air from flowing between the exterior side of the face cover and the internal side of the face cover without going through one of the one or more airflow channels. The face cover can include a respirator having an inhalation element and an exhalation element. The one or more airflow channels can be disposed within at least one of the inhalation element or the exhalation element.
At least one airflow channel can have a meandering airflow path between the exterior side of the face cover and the internal side of the face cover. The one or more airflow channels can be integrally formed with the face cover.
The one or more UV light sources can be arranged within the face cover such that, when the face cover is worn by the person, the UV light emitted by the UV light sources decontaminates air in the airflow channel and kills pathogens in the airflow channel before the air is inhaled by the person wearing the face cover.
According to another implementation, a method for manufacturing a personal protective device can include obtaining a face cover, installing one or more air flow channels within the face cover, and disposing one or more UV light sources in the face cover.
Installing one or more airflow channels within the face cover can include forming the one or more airflow channels integrally with the face cover. Installing one or more airflow channels within the face cover can include attaching a separate element to the face cover that forms the one or more airflow channels.
Disposing one or more UV light sources in the face cover can include arranging the one or more UV light sources inside the one or more airflow channels. Disposing one or more UV light sources in the face cover can include arranging the one or more UV light sources externally to the one or more airflow channels. Disposing one or more UV light sources in the face cover can include arranging the one or more UV light sources relative to a separate element. The one or more UV light sources can be arranged within the separate element.
The methods in accordance with the present disclosure can include any combination of the aspects and features described herein. That is, methods in accordance with the present disclosure are not limited to the combinations of aspects and features specifically described herein, but also may include any combination of the aspects and features provided.
The subject matter described in this specification can be implemented in particular embodiments so as to realize one or more of the following advantages.
The personal protective devices described in this document include UV light sources that emit UV light into airflow channels to inactivate or kill pathogens that enter the airflow channels, without harming the person wearing the personal protective device or any other person in close proximity. In this way, the personal protective devices are capable of killing airborne pathogens as soon as they enter the devices, increasing the efficacy of the devices against airborne diseases. The personal protective devices are also capable of killing airborne pathogens as soon as the user exhales into the devices. Creating a new filtering technique that does not rely on the multi-layer composition of conventional respirators (e.g., N95 respirators), provides an alternative form of respirator to help prevent any shortages of face masks, respirators, or other PPE in the event of a crisis and also reduces medical waste that arises due to the disposal of non-reusable PPE. The personal protective devices described in this document also eliminate or prevent cross-contamination from infected PPEs that are worn multiple times.
Low doses of far-UVC radiation, e.g., 207-222 nanometer (nm) can be used to inactivate or effectively kill pathogens without damaging a person's skin or other tissue even if the far-UVC light reaches the person's skin. Other implementations may use wavelengths outside the far-UVC range in combination with one or more layers of UV-light blocking material.
In some implementations, the airflow channel can include a meandering airflow path. The meandering path can allow the airflow channel to be longer without further increasing the thickness of the face cover at the location of the airflow channel. That is, the meandering path can reduce any protrusion of the face cover required to fit the airflow channel within the face cover, making the face cover less bulky. The meandering path can also enable more UV light elements to be disposed in the airflow channel or for a longer decontamination path for the air. The meandering path also enables the UV light elements to be arranged such that the UV light sources are not directed at the wearer's skin. For example, the UV light elements can be disposed in vertical portions of the airflow channel such that the UV light sources of the UV light elements are not directed at the wearer. In another example, the UV light sources can be arranged in non-vertical channels, but directed away from the interior side of the face covering that would be adjacent to the wearer's face when the face covering is worn.
The UV light source may be arranged to emit UV light into the airflow channel through a clear area formed along a perimeter of the airflow channel. This configuration may allow the UV light source to be mounted externally to the airflow channel while still emitting UV light into the airflow channel. This can reduce the drag on the flow of air caused by UV light elements disposed in the airflow channel. These and other implementations of the present disclosure may improve the breathability and comfort of PPEs in a safe manner. Such filtering techniques may also be used with existing forms of PPE.
The details of one or more implementations of the present disclosure are set forth in the accompanying drawings and the description below. Other features and advantages of the present disclosure will be apparent from the description and drawings, and from the claims.
The face cover 105 can include one or more layers of material arranged to cover a portion of a person's face, e.g., to cover at least the nose and mouth of the wearer. For example, the face cover 105 can include a piece of material 114 that is folded along a fold line 115. Opposing edges of the material 114 may be closed by a seam 116 (e.g., by fusing or bonding) to form an approximately conical shape that covers the wearer's nose, mouth, and chin. In some instances, the face cover 105 may also include a substantially semispherical shell that covers the wearer's nose, mouth, and chin. The size of the face cover 105 can vary for persons of different sizes. For example, the face cover 105 can be manufactured in different sizes to fit tightly around the faces of people of different sizes. The shape of the face cover can be any variety of conical or semispherical shapes. The face cover can also have a curved edge for greater contact with the user's face.
In some implementations, the one or more layers of material can be selected to prevent air from flowing between an internal side of the face cover 105 adjacent to the person's face and an external side of the face cover 105 exposed to the environment around the person. In this example, the only airflow between the two sides of the face cover would be through the airflow channel 110, which provides a path for air to flow between the two sides of the face cover 105. Examples of such materials can include thin layers of plastics, e.g., polyethylene (PE) films and nylon films.
In some implementations, the one or more layers of material are selected to filter air traveling through the one or more layers, but not to completely block air flow. For example, the one or more layers of material can include cloth materials or multiple layers of spun-bonded polypropylene and cellulose/polyester filter membranes, similar to some N95 respirators. In some instances, an example respirator includes four layers of material: a first outer layer of spun-bond polypropylene, a second layer of cellulose of polyester, a third layer of melt-blown polypropylene filter material, and a fourth inner layer of spun-bound polypropylene, e.g., such that the second and third layers are disposed between the first and fourth layers.
In some instances, the one or more layers of material can include layers of material that are selected to block UV light. For example, the one or more layers of material can include polycarbonate UV400 films, acrylic plastics, poly (methyl methacrylate) (PMMA) films that incorporate TiO2 and ZnO, or opaque or colored synthetic fabrics to name a few examples. The one or more UV-blocking layers can be combined with one or more layers of material that are selected to filter air or block airflow, respectively.
The airflow channel 110 enables air to flow between an inlet 111 on the external side of the face cover 105 and an outlet 113 on the internal side of the face cover 105. In some instances, the airflow channel 110 may be integrally formed with the face cover 105 (i.e., made of the same material that forms the face cover 105). For example, the seam 116 that connects the two material surfaces 114 may also form the airflow channel 110. As shown in
In some instances, the airflow channel 110 may be formed by a separate part that is integrated into the face cover 105. For example, the airflow channel 110 may be formed by a separate element, such as a tube, that is attached (e.g., by heat bonding, adhesive, or clips) to the inside or outside of the face cover 105 (see also
Only one airflow channel 110 is illustrated in
In this example, the airflow channel 110 includes a meandering path between the inlet 111 and the outlet 113 and UV light elements 112A and 112B disposed in the airflow channel 110. In the context of this disclosure, “meandering path” means that the airflow channel 110 includes two or more curves or bends. For example, starting at the inlet 111, the airflow channel 110 includes six bends before arriving at the outlet 113. Other examples may include greater or fewer bends than shown in
The UV light elements 112A and 112B each include one or more UV light sources, such as UV light emitting diodes (LEDs). Each UV light source can emit UV light, e.g., far-UVC (207-222 nm) light that can inactivate or kill airborne particles passing through the airflow channel 110. For example, as shown in
Referring to
In this example, the UV LED 123 emits UV light in a direction opposite of the air flow within the airflow channel 110, schematically depicted by the arrows in
The UV light element 112 can include or be disposed adjacent to or near (e.g., within a threshold distance) a filter 130. The filter 130 can include one or more layers of material for filtering pathogens and other non-pathogenic contaminants, such as smoke, particulate matter (PM), etc., from entering the mouth and nose of the wearer. For example, the filter 130 can include one or more layers of spun-bonded polypropylene and cellulose/polyester filter membranes. The filter 130 can also prevent UV light from reaching the wearer, e.g., by being made of or including an opaque material.
In this example, the filter 130 is disposed behind the UV LED 123 such that the UV LED does not emit UV light directly onto the filter 130. In other implementations, the filter 130 can be disposed in front of the UV LED 123 such that the UV LED emits UV light directly onto the filter 130, which enables the UV light to kill any pathogens on the surface of the filter 130. In another example, one or more filters 130 can be disposed in front of the UV LED 123 and one or more filters 130 can be disposed behind the UV LED 123.
The airflow channel 200 can also include one or more filters, similar to the filter 130 of
Although
The airflow channel 300 can also include one or more filters, similar to the filter 130 of
The element depicted in
In some examples, the UV light sources can emit light into multiple airflow channels. For example, as shown in
The inhalation element or exhalation element 600 can include an optional filter cap 630 that covers the inlets of the multiple airflow channels 610. In some implementations, the airflow channel 500 and/or the airflow channels 610 can be incorporated into clip on filters that can clip onto inhalation elements and/or exhalation elements of existing respirators.
The field of light of the UV light sources can be limited to minimize refraction, e.g., to allow the UV light to kill pathogens in the airflow channels while minimizing the amount of UV light that escapes the face covers and/or reaches people's skin. For example, the UV light sources can be mounted in housing with slits that enable the UV light to shine in a limited direction.
In some instances, installing 704 one or more airflow channels within the face cover may include forming the airflow channel(s) integrally with the face cover (see, e.g.,
In some instances, disposing 706 one or more UV light sources in the face cover may include arranging the one or more UV light sources within the one or more airflow channels (see, e.g.,
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or of what may be claimed, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results. As one example, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In certain implementations, multitasking and parallel processing may be advantageous.
This application claims the benefit of U.S. Patent Application Ser. No. 63/047,379, filed Jul. 2, 2020, which is incorporated herein by reference.
Number | Date | Country | |
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63047379 | Jul 2020 | US |