The unconventional market is very competitive. The market is trending towards longer horizontal wells to increase reservoir contact. Multilateral wellbores offer an alternative approach to maximize reservoir contact. Multilateral wellbores include one or more lateral wellbores extending from another wellbore, such as a main wellbore.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
A subterranean formation containing oil and/or gas hydrocarbons may be referred to as a reservoir, in which a reservoir may be located on-shore or off-shore. Reservoirs are typically located in the range of a few hundred feet (shallow reservoirs) to tens of thousands of feet (ultra-deep reservoirs). To produce oil, gas, or other fluids from the reservoir, a well is drilled into a reservoir or adjacent to a reservoir.
A well can include, without limitation, an oil, gas, or water production well, or an injection well. As used herein, a “well” includes at least one wellbore having a wellbore wall. A wellbore can include vertical, inclined, and horizontal portions, and it can be straight, curved, or branched. As used herein, the term “wellbore” includes any cased, and any uncased (e.g., open hole) portion of the wellbore. A near-wellbore region is the subterranean material and rock of the subterranean formation surrounding the wellbore. As used herein, a “well” also includes the near-wellbore region. The near-wellbore region is generally considered to be the region within approximately 100 feet of the wellbore. As used herein, “into a well” means and includes into any portion of the well, including into the wellbore or into the near-wellbore region via the wellbore.
While a main wellbore may in some instances be formed in a substantially vertical orientation relative to a surface of the well, and while the lateral wellbore may in some instances be formed in a substantially horizontal orientation relative to the surface of the well, reference herein to either the main wellbore or the lateral wellbore is not meant to imply any particular orientation, and the orientation of each of these wellbores may include portions that are vertical, non-vertical, horizontal or non-horizontal. Further, the term “uphole” refers a direction that is towards the surface of the well, while the term “downhole” refers a direction that is away from the surface of the well.
A multilateral well (e.g., Multilateral Technology, also referred to as MLT) is a well where additional branches are added to a single wellbore. Multilateral wells are used for both new and re-entry wells and offer the ability to increase the reservoir exposure and drain the reservoirs more efficiently. As compared to two single wells, multilateral wells have higher reservoir exposure, high production rate at low drawdown, cost and time savings compared to multiple separate wells, reduced slot requirement, and earlier production, among other advantages.
Provided, in one embodiment, is a self-deflecting multilateral junction. The self-deflecting multilateral junction, in at least one embodiment, provides a “single trip”, pressure tight MLT junction with lateral and main bore access. For example, no separate deflector run is required in certain embodiments. The self-deflecting multilateral junction provides internal diameter (ID) access to the second lateral wellbore, and potentially also the first wellbore (e.g., first main wellbore), depending on size. The self-deflecting multilateral junction may also be implemented into and combined with multiple existing multilateral technology systems. For example, the self-deflecting multilateral junction may be used with the Halliburton FlexRite® (pre-milled aluminum exit, high side) (cased hole) system, wherein it is run with whipstock milling prior to running the deflecting junction, but no separate deflector run is required. Additionally, the self-deflecting multilateral junction may be used with the Halliburton Reflex Rite® system, wherein it is run with anchor (packer/expandable) and whipstock milling prior to running the deflecting junction, but no separate deflector run is required. Additionally, the self-deflecting multilateral junction may be used with an open hole (OH) pressure tight L5 junction with high side exit, wherein the second lateral wellbore and the first wellbore are connected through a pressure tight “TAML level 5” Junction, in one single run, without the need of an additional run for the deflecting device, and furthermore no separate deflector run is required. Additionally, the self-deflecting multilateral junction may be used with an OH Pressure tight L5 junction with low side exit, wherein the second lateral wellbore and first wellbore are connected through a pressure tight “TAML level 5” Junction, in one single run, without the need of an additional run for the deflecting device, and furthermore no separate deflector run is required.
As shown, a main wellbore 120 has been drilled through the various earth strata, including the subterranean formations 110a, 110b. The term “first” wellbore is used herein to designate a wellbore from which another wellbore is drilled. It is to be noted, however, that a first wellbore 120 does not necessarily extend directly to the earth's surface, but could instead be a branch of yet another wellbore. Thus, the first wellbore 120 may be a first main wellbore, or a first lateral wellbore, and remain within the scope of the disclosure. The multilateral well 100 additionally includes one or more lateral wellbores 130a, 130b extending therefrom. The term “lateral” wellbore is used herein to designate a wellbore that is drilled outwardly from its intersection with another wellbore, such as the first wellbore 120. Moreover, a lateral wellbore may have another lateral wellbore drilled outwardly therefrom. While only two lateral wellbores 130a, 130b are illustrated in
One or more casing strings 140 may be at least partially cemented within the first wellbore 120, and optionally contained within the one or more lateral wellbores 130a, 130b. The term “casing” is used herein to designate a tubular string used to line a wellbore. Casing may be of the type known to those skilled in the art as “liner” and may be made of any material, such as steel or composite material and may be segmented or continuous, such as coiled tubing. A completion string 150 according to the present disclosure may be positioned in the first wellbore 120, for example above a junction between the first wellbore 120 and the uppermost lateral wellbore 130a.
The multilateral well 100 additionally includes one or more self-deflecting multilateral junctions 160 designed, manufactured and operated according to the disclosure. In at least one embodiment, the one or more self-deflection multilateral junctions 160 each include a deflection device having an uphole end and a downhole end, the deflection device including a main tubular, a first flow path for a first wellbore off the main tubular, a second flow path for a second lateral wellbore off the main tubular, the second flow path having a lateral seal bore, and a deflecting ramp. In at least one other embodiment, the one or more self-deflection multilateral junctions 160 each include a lateral stinger positioned within the main tubular and releasably coupled to the deflection device, the lateral stinger including a nose end, a valve member, and a lateral seal for engaging the lateral seal bore. Depending on whether the lateral stinger is deployed, or not, the nose end is either configured to extend into the second flow path, or already extending into the second flow path.
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The lateral stinger 220a, in the illustrated embodiment, additionally includes a lateral seal 430 for engaging a lateral seal bore (e.g., the lateral seal bore 340 in
The lateral stinger 220a, in the illustrated embodiment, may additionally include a packing element 450 between the nose end 410 and the lateral seal 430. The packing element 450, in at least one embodiment, is a swell packer configured to engage and/or seal with a lateral wellbore completion. That lateral stringer 220a, in the illustrated embodiment, additionally includes a liner top 460, which in certain embodiments has an inner profile 470.
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In at least one or more other embodiments, the running tool 230 additionally includes a circulation valve) 530. The circulation valve 530, in at least one embodiment, is configured to allow the running tool 230 to be pressured up upon, causing the hydraulic locking tool 510 or the second locking tool 520 to disengage with their respective profiles. The running tool 230, in the illustrated embodiment of
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Aspects disclosed herein include:
A. A self-deflecting multilateral junction, the self-deflecting multilateral junction including: 1) a deflection device having an uphole end and a downhole end, the deflection device including a main tubular, a first flow path off the main tubular and operable to couple to a wellbore, a second flow path off the main tubular and operable to couple to a lateral wellbore, the second flow path having a lateral seal bore, and a deflecting ramp; and 2) a lateral stinger positioned within the main tubular and releasably coupled to the deflection device, the lateral stinger including a nose end configured to extend into the second flow path, a valve member, and a lateral seal for engaging the lateral seal bore.
B. A method, the method including: 1) positioning a self-deflecting multilateral junction at an intersection junction between a wellbore and a lateral wellbore, the self-deflection multilateral junction including: a) a deflection device having an uphole end and a downhole end, the deflection device including a main tubular, a first flow path coupled to the wellbore, a second flow path coupled to the lateral wellbore, the second flow path having a lateral seal bore, and a deflecting ramp; and b) a lateral stinger positioned within the main tubular and releasably coupled to the deflection device, the lateral stinger including a nose end configured to extend into the second flow path, a valve member, and a lateral seal for engaging the lateral seal bore; 2) decoupling the lateral stinger from the deflection device once the self-deflecting multilateral junction is positioned; and 3) moving the decoupled lateral stinger out through the lateral seal bore and into the lateral wellbore.
C. A well system, the well system including: 1) a wellbore extending into a subterranean formation; 2) a lateral wellbore extending from the wellbore; and 3) a self-deflecting multilateral junction positioned at an intersection between the wellbore and the lateral wellbore, the self-deflection multilateral junction including: a) a deflection device having an uphole end and a downhole end, the deflection device including a main tubular, a first flow path off the main tubular and coupled to the wellbore, a second flow path off the main tubular and coupled to the lateral wellbore, the second flow path having a lateral seal bore, and a deflecting ramp; and b) a lateral stinger positioned within the main tubular and releasably coupled to the deflection device, the lateral stinger including a nose end configured to extend into the second flow path, a valve member, and a lateral seal for engaging the lateral seal bore.
Aspects A, B, and C may have one or more of the following additional elements in combination: Element 1: wherein the lateral stinger further includes a main tubular seal on an opposite side of the valve member as the lateral seal. Element 2: wherein the lateral stinger further includes a packing element between the nose end and the lateral seal. Element 3: wherein the valve member includes a sliding sleeve configured to move from a closed position closing the valve member to an open position opening the valve member. Element 4: wherein the deflection device has a no-go shoulder configured to engage with the sliding sleeve after the lateral stinger releases from the deflection device and move the valve member from the closed position to the open position. Element 5: wherein a wellbore completion is coupled to the downhole end. Element 6: further including a running tool coupled to the lateral stinger, the running tool including a hydraulic locking tool. Element 7: wherein the main tubular has a profile for engaging with the hydraulic locking tool to releasably decouple the lateral stinger from the deflection device. Element 8: wherein the lateral stinger includes a muleshoe configured to allow an intervention tool to pass therethrough and access the lateral wellbore. Element 9: wherein moving the lateral stinger out through the lateral seal bore and into the lateral wellbore includes positioning the lateral seal within the lateral seal bore. Element 10: wherein the lateral wellbore includes a lateral wellbore completion therein, and further wherein positioning the lateral seal within the lateral seal bore includes stabbing the nose end of the lateral stinger into the lateral wellbore completion. Element 11: wherein the lateral stinger further includes a packing element between the nose end and the lateral seal, and further wherein stabbing the nose end of the lateral stinger into the lateral wellbore completion includes setting the packing element in the lateral wellbore completion. Element 12: wherein the lateral stinger further includes a main tubular seal on an opposite side of the valve member as the lateral seal, and further wherein the main tubular seal seals an annulus between the main tubular and the lateral stinger. Element 13: wherein the valve member includes a sliding sleeve configured to move from a closed position closing the valve member to an open position opening the valve member and the deflection device has a no-go shoulder configured to engage with the sliding sleeve when the lateral stinger releases from the deflection device, and further wherein positioning the lateral seal within the lateral seal bore includes pushing the sliding sleeve against the no-go shoulder to move the valve member from the closed position to the open position. Element 14: further including a running tool coupled to the lateral stinger, the running tool including a hydraulic locking tool. Element 15: wherein the main tubular has a profile for engaging with the hydraulic locking tool to releasably couple the lateral stinger from the deflection device. Element 16: wherein decoupling the lateral stinger from the deflection device includes pressuring up the hydraulic locking tool to decouple the lateral stinger from the deflection device. Element 17: wherein the lateral stinger includes a muleshoe configured to allow an intervention tool to pass therethrough and access the lateral wellbore, and further including accessing the lateral wellbore with the intervention tool through the muleshoe. Element 18: wherein a wellbore completion is coupled to the downhole end of the deflection device, and further wherein positioning the self-deflecting multilateral junction at the intersection between the wellbore and the lateral wellbore includes placing the wellbore completion in the wellbore. Element 19: wherein the positioning, the decoupling, and the moving occur in a single run.
Those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and/or modifications may be made to the described embodiments.
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20210404294 A1 | Dec 2021 | US |
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63045612 | Jun 2020 | US |