Self-deploying carton bottom

Information

  • Patent Grant
  • 6530516
  • Patent Number
    6,530,516
  • Date Filed
    Wednesday, November 21, 2001
    22 years ago
  • Date Issued
    Tuesday, March 11, 2003
    21 years ago
Abstract
A carton is provided with an automatic bottom panel, which extends from a side panel, and has two converging reverse-scored fold lines, which extend outwardly from the side panel. One end flap featuring an angled score is folded up from the automatic bottom panel and is glued to its body panel. Adhesive is applied only above the diagonal folding score, leaving the unglued section free to fold in reverse in the bottom formation. The other end panel bottom flap is folded inwardly in the box joining process and a second of that flap with another diagonal score is folded in reverse for glue application. As the main panels are folded in the final gluing process the reverse folded glued section adheres to the outside surface of the previously mentioned major bottom flap. As the carton is brought into square during the erection process, the flaps self-form into a solid, full-overlapping bottom.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention is directed to cartons fabricated from paper, paperboard and/or corrugated paperboard. In particular, the present invention is directed to cartons that are configured for rapid set-up.




2. Prior Art




A rapid deployment carton is disclosed in Mueller, U.S. Pat. No. 5,887,782. The carton of Mueller '782 has an automatic bottom panel, which extends from a side panel, and has two converging reverse-scored fold lines, which extend outwardly from the side panel. End flaps are folded up form the automatic bottom and are adhesively connected to the end panels to form double ply side walls. One of the end flaps has a diagonal fold line, with portions of the flap above the diagonal fold line only being adhered to the end panel. The angles of the reverse scored fold lines are selected to allow the automatic bottom panel to be deployed from a folded position alongside the side and end panels to an assembled position perpendicular to the side and end panels, by displacing one side panel with respect to the other.




However, the Mueller '782 carton employs a bottom panel design which requires complex folding and gluing steps, in order to convert the raw die cut blank into a collapsed box.




It would be desirable to provide a carton, fabricated from paper, paperboard or corrugated paperboard, that has a self-deploying or at least partially self-deploying bottom structure, to enable rapid set-up from a collapsed configuration to a ready-to-use configuration.




It would further be desirable to provide such a carton, that has an improved bottom panel configuration, that provides for simpler folding and gluing of the bottom panels to the side walls, to create the collapsed carton.




These and other desirable characteristics of the present invention will become apparent in view of the present specification, including claims, and drawings.




SUMMARY OF THE INVENTION




The present invention comprises, in part, a carton, having a self-deploying bottom, comprising four serially connected rectangular sidewalls. Each sidewall is pivotably connected to the two sidewalls serially adjacent to it, so that the four sidewalls may be articulated between a substantially flattened orientation and an articulated set-up orientation, in which the four sidewalls are positioned in a rectangular configuration.




A first bottom panel is pivotably connected to a first one of the sidewalls, the first bottom panel having a first portion emanating along a first bottom panel first fold line from the first one of the sidewalls and a second portion, emanating from the first portion of the first bottom panel along a first bottom panel first fold line extending at an oblique angle to the first bottom panel first fold line.




A first deployment panel is pivotably connected to a second one of the side walls serially adjacent to the first one of the sidewalls, the first deployment panel having a first portion emanating along a first deployment panel first fold line from the second one of the sidewalls and a second portion, emanating from the first portion of the first deployment panel along a first deployment panel second fold line extending at an oblique angle to the first deployment panel first fold line.




The second portion of the first bottom panel and the second portion of the first deployment panel are pivotably connected along a first deployment panel third fold line extending substantially normal to at least one of the first bottom panel first fold line and the first deployment panel first fold line, when the carton is in its set-up configuration;




A second deployment panel is pivotably connected to a third one of the sidewalls, serially adjacent to the first one of the sidewalls, at an end of the first one of the sidewalls opposite the first deployment panel, the second deployment panel having a first portion emanating from the third one of the sidewalls along a second deployment panel first fold line, and a second portion emanating from the first portion of the second deployment panel along a second deployment panel second fold line.




An inside surface of the first portion of the first deployment panel is juxtaposed to and connected to an inside surface of the second one of the sidewalls.




An inside surface of the second portion of the second deployment panel is juxtaposed to and connected to an outside surface of the first bottom panel;




A second bottom panel is pivotably connected to a bottom edge of a fourth one of the sidewalls.




When the carton is in its flattened configuration, the first bottom panel is juxtaposed and parallel to the inside surface of the first sidewall, the first deployment panel is juxtaposed and parallel to the inside surface of the second sidewall, and the second portion of the second deployment panel is folded back upon the first portion of the second deployment panel;




Upon movement of the carton from its flattened configuration to the set-up configuration, the second portions of the first and second deployment panels pull the first bottom panel down to a position perpendicular to the sidewalls when the sidewalls attain their rectangular set-up configuration.




The second bottom panel is subsequently folded down to a position juxtaposed and parallel to and above the first bottom panel.




In a preferred embodiment of the invention, the carton further comprises at least two interlocking top panels emanating from top edges of at least two of the sidewalls, for creating a closure of the top of the carton.




In a preferred embodiment of the invention, the carton further comprises a top panel emanating from the top edge of each of the sidewalls, wherein at least two of the top panels have free edges operably configured to interlock with one another to provide a closure of the top of the carton.




Preferably, the first bottom panel and the first deployment panels are contiguous and monolithically formed. In an embodiment of the invention, the second bottom panel is discontiguously formed with respect to the first bottom panel. In an alternative embodiment of the invention, the first bottom panel, the first deployment panel and the second deployment panel are contiguously and monolithically formed.




The present invention also comprises, in part, a carton, having a self-deploying bottom, comprising four serially connected rectangular sidewalls.




Each sidewall is pivotably connected to the two sidewalls serially adjacent to it, so that the four sidewalls may be articulated from a substantially flattened orientation, to a set-up orientation, in which the four sidewalls are positioned in a rectangular configuration;




A first bottom panel is pivotably connected to a first one of the sidewalls, the first bottom panel having a first portion emanating along a first bottom panel first fold line from the first one of the sidewalls and a second portion, emanating from the first portion of the first bottom panel along a first bottom panel first fold line extending at an oblique angle to the first bottom panel first fold line.




A first deployment panel is pivotably connected to a second one of the side walls serially adjacent to the first one of the sidewalls, the first deployment panel having a first portion emanating along a first deployment panel first fold line from the second one of the sidewalls and a second portion, emanating from the first portion of the first deployment panel along a first deployment panel second fold line extending at an oblique angle to the first deployment panel first fold line.




The second portion of the first bottom panel and the second portion of the first deployment panel are pivotably connected along a first deployment panel third fold line extending substantially normal to at least one of the first bottom panel first fold line and the first deployment panel first fold line, when the carton is in its set-up configuration.




A second deployment panel is pivotably connected to a third one of the sidewalls, serially adjacent to the first one of the sidewalls, at an end of the first one of the sidewalls opposite the first deployment panel, the second deployment panel having a first portion emanating from the third one of the sidewalls along a second deployment panel first fold line, and a second portion emanating from the first portion of the second deployment panel along a second deployment panel second fold line.




The second portion of the second deployment panel is pivotably connected to the first bottom panel, along a second deployment panel third fold line to a third portion of the first bottom panel, that is in turn, connected to the first portion of the first bottom panel along a third bottom panel fold line that extends obliquely to the first bottom panel first and second fold lines.




An inside surface of the first portion of the first deployment panel is juxtaposed to and connected to an inside surface of the second one of the sidewalls.




An inside surface of the first portion of the second deployment panel is juxtaposed to and connected to an inside surface of the third one of the sidewalls.




A second bottom panel is pivotably connected to a bottom edge of a fourth one of the sidewalls.




When the carton is in its flattened configuration, the first and second portions of the first bottom panel are juxtaposed and parallel to the inside surface of the first sidewall, the third portion of the first bottom panel is folded back over the first portion of the first bottom panel, the first deployment panel is juxtaposed and parallel to the inside surface of the second sidewall, and the second portion of the second deployment panel is folded back upon the first portion of the second deployment panel.




Upon movement of the carton from its flattened configuration to the set-up configuration, the second portions of the first and second deployment panels pull the first bottom panel down to a position perpendicular to the sidewalls when the sidewalls attain their rectangular set-up configuration.




The second bottom panel is subsequently folded down to a position juxtaposed and parallel to and above the first bottom panel.




In this alternative embodiment of the invention, the carton further comprises at least two interlocking top panels emanating from top edges of at least two of the sidewalls, for creating a closure of the top of the carton. Preferably, the carton comprises a top panel emanating from the top edge of each of the sidewalls, wherein at least two of the top panels have free edges operably configured to interlock with one another to provide a closure of the top of the carton.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of a blank for forming a carton, having a self-deploying bottom, according to one embodiment of the invention.





FIG. 2

shows the sequence for forming a carton, from a blank according to

FIG. 1

, which has been appropriately folded and glued.





FIG. 3

illustrates an alternative embodiment of the present invention, in which the carton has interlocking top panels, to form a cover.





FIG. 4

illustrates, in isometric views, four alternative configurations of carton blanks for lidless cartons according to the present invention.





FIG. 5

is a blank for another alternative embodiment of the invention, in which additional stacking strength is provided.





FIG. 6

illustrates the steps in the gluing and folding of the blank of the embodiment of FIG.


5


.











DETAILED DESCRIPTION OF THE DRAWINGS




While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will be described herein in detail, a specific embodiment, with the understanding that the present invention is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the embodiment illustrated.




Each of the disclosed embodiments of the present invention is fabricated from paper, paperboard and/or corrugated paperboard, preferably corrugated paperboard.





FIG. 1

is a plan view of a blank for forming a carton, having a self-deploying bottom, according to one embodiment of the invention. Blank


10


is for a topless carton, and includes first wall panel


12


, second wall panel


14


, third wall panel


16


and fourth wall panel


18


. First flap


20


extends from the bottom edge of first wall panel


12


. Second flap


22


, comprising panels


30


and


32


, separated by fold line


34


, emanates from the bottom edge of second wall panel


14


. Third flap


24


, comprising panels


38


and


40


, separated by fold line


41


, emanates from the bottom edge of third wall panel


16


. Fourth flap


26


, comprising panels


42


and


44


, separated by fold line


45


, emanates from the bottom edge of fourth wall panel


18


. Die cut hole


36


may be provided at the root of fold line


34


, to alleviate bunching of the corrugated material, during articulation of the carton. Second flap


22


and third flap


24


are contiguously formed. Strip


28


is provided, for adhesive attachment to an outer or inner surface of first panel


12


.




To form a carton from blank


10


, second flap


22


and third flap


24


are folded up and over second wall panel


14


and third wall panel


16


, respectively. The juxtaposed surfaces of second wall panel


14


and panel


30


are adhesively affixed to one another. Fourth flap


26


is folded up and over fourth wall panel


18


. Panel


42


is then folded back upon panel


44


, about fold line


45


, so that panel


44


is sandwiched between fourth wall panel


18


and panel


42


. Adhesive is then applied to the upwardly facing side of panel


42


. First wall panel


12


, with panel


20


folded up, is folded about fold line


46


, to overlie second wall panel


14


and a portion of third wall panel


16


, and folded up flaps


22


,


24


, respectively. Fourth wall panel


18


, with the glued side of panel


42


facing up, is folded over, about fold line


48


, so that the adhesively coated side of panel


42


is placed against and glued to the upwardly facing bottom side of panel


40


. Prior to folding fourth wall panel


18


over, adhesive is also applied to the upwardly facing side of strip


28


, so that when fourth wall panel


18


is folded about fold line


48


, strip


28


is placed down on the outside surface of first wall panel


12


.




This results in a collapsed, fully glued carton blank


10


as shown in the upper left of the four views of FIG.


2


. By pressing distally positioned corners I and II of blank


10


toward one another, corners III and IV are forced away from one another, as seen in the upper right of FIG.


2


. As the four wall panels move from a flattened orientation, to a rectangular configuration, panel


26


unfolds and flattens, panel


44


pulls upon panel


42


, in turn pulling panel


40


from its position folded generally parallel to and against third wall panel


16


, to a position over and parallel to panel


44


, and perpendicular to first-through-fourth wall panels


12


,


14


,


16


and


18


, as shown from above in the lower left corner of FIG.


2


. Finally, panel


20


is pushed down over panel


40


, to complete the set-up of carton


10


. A semicircular notch may be provided in a free edge of panel


20


, to facilitate insertion of fingers under panel


20


, when it is desired to collapse and flatten the carton.





FIG. 3

illustrates an alternative embodiment of the present invention, in which the carton has interlocking top panels, to form a cover. Blank


110


comprises first wall panel


112


, second wall panel


114


, third wall panel


116


and fourth wall panel


118


. First flap


120


extends from the bottom edge of first wall panel


112


. Second flap


122


, comprising panels


130


and


132


, separated by fold line


134


, emanates from the bottom edge of second wall panel


114


. Third flap


124


, comprising panels


138


and


140


, separated by fold line


141


, emanates from the bottom edge of third wall panel


116


. Fourth flap


126


, comprising panels


142


and


144


, separated by fold line


145


, emanates from the bottom edge of fourth wall panel


118


. Die cut hole


136


may be provided at the root of fold line


134


, to alleviate bunching of the corrugated material, during articulation of the carton. Second flap


122


and third flap


124


are contiguously formed. Strip


128


is provided, for adhesive attachment to an outer or inner surface of first panel


112


.




Blank


110


is also provided with first top flap


160


, with L-shaped opening


162


; second top flap


164


, third top flap


166


with L-shaped opening


166


and fourth top flap


168


, with trapezoidal notch or recess


170


.




To form a carton from blank


110


, second flap


122


and third flap


124


are folded up and over second wall panel


114


and third wall panel


116


, respectively. The juxtaposed surfaces of second wall panel


114


and panel


130


are adhesively affixed to one another. Fourth flap


126


is folded up and over fourth wall panel


118


. Panel


142


is then folded back upon panel


144


, about fold line


145


, so that panel


144


is sandwiched between fourth wall panel


118


and panel


142


. Adhesive is then applied to the upwardly facing side of panel


142


. First wall panel


112


, with panel


120


folded up, is folded about fold line


146


, to overlie second wall panel


114


and a portion of third wall panel


116


, and folded up flaps


122


,


124


, respectively. Fourth wall panel


118


, with the glued side of panel


142


facing up, is folded over, about fold line


148


, so that the adhesively coated side of panel


142


is placed against and glued to the upwardly facing bottom side of panel


140


. Prior to folding fourth wall panel


118


over, adhesive is also applied to the upwardly facing side of strip


128


, so that when fourth wall panel


118


is folded about fold line


148


, strip


128


is placed down on the outside surface of first wall panel


112


.




This results in a collapsed, fully glued carton blank


110


as shown in the lower left view of FIG.


3


. By pressing distally positioned corners I and II of blank


110


toward one another, corners III and IV are forced away from one another. As the four wall panels move from a flattened orientation, to a rectangular configuration, panel


126


unfolds and flattens, panel


144


pulls upon panel


142


, in turn pulling panel


140


from its position folded generally parallel to and against third wall panel


116


, to a position over and parallel to panel


144


, and perpendicular to first-through-fourth wall panels


112


,


114


,


116


and


118


. Finally, panel


120


is pushed down over panel


140


, to complete the set-up of carton


110


.




After carton


110


has been filled, the open top is closed, by first folding over second top flap


164


, and then first and third top flaps


160


and


166


, respectively. Finally, fourth top flap


170


is folded over, and tabs


172


and


174


are tucked into apertures


168


,


162


, respectively.




In the present invention, the amount of overlap of the bottom flaps may be full, as shown in

FIGS. 1-3

and


4


(left side), or partial as shown in

FIG. 4

(right side). By full overlap, it is meant that each of panel


20


(or


120


) and panel


40


(or


140


) extend substantially across the entire width of the bottom of the set-up carton. In other words, panels


20


and


40


each have a width that is almost equal to the side-to-side width of second wall panel


14


and fourth wall panel


18


. The alternative construction of

FIG. 4



b


, a partial overlap, panels


120


and


140


has a width (up and down direction in

FIG. 4



b


) that is substantially less than the (side-to-side) width of respective first and third wall panels


212


and


216


.

FIG. 4

also shows two other possible embodiments. In the lower left of

FIG. 4

, the sequence of panels along the length of the blank has been indexed by two panels (i.e., the unattached bottom panel and its corresponding length panel are the third panels, left to right, as opposed to being the leftmost panels). In the lower right of

FIG. 4

, a blank is formed, in which the length panel from which the unattached bottom panel emanates has been split in two (the seam for forming the carton is in the middle of a length panel, instead of being located at one of the corners of the erected carton). Aside from these differences, once formed into cartons, the operation of the cartons from these blanks is substantially the same as described with respect to the previously discussed embodiments.




The embodiments of

FIGS. 1-4

are provided with self-deploying bottoms, but panels


30


and


32


(or


130


and


132


or


230


and


232


), which remain vertical, only along side second wall panels


14


,


114


and


214


, respectively, after set-up of the respective embodiments, do not provide significant stacking reinforcement to the set-up cartons.




Accordingly,

FIGS. 5 and 6

illustrate a further alternative embodiment of the invention, in which stacking reinforcement is provided in addition to the self-deploying bottom of the previously described embodiments.





FIG. 5

illustrates an alternative embodiment of the present invention, in which the carton has inner reinforcing sidewall panels. Blank


310


comprises first wall panel


312


, second wall panel


314


, third wall panel


316


and fourth wall panel


318


. First flap


320


extends from the bottom edge of first wall panel


312


. Second flap


322


, comprising panels


330


and


332


, separated by fold line


334


and cut


331


, emanates from the bottom edge of second wall panel


314


. Third flap


324


, comprising panels


338


,


340


and


339


, separated by fold lines


341


and


337


, respectively, emanates from the bottom edge of third wall panel


316


. Fourth flap


326


, comprising panels


342


and


344


, separated by fold line


345


and cut


343


, emanates from the bottom edge of fourth wall panel


318


. Die cut holes


336


may be provided at the roots of fold lines


334


and


345


, to alleviate bunching of the corrugated material, during articulation of the carton. Second flap


322


, third flap


324


and fourth flap


326


are contiguously formed. Strip


328


is provided, for adhesive attachment to an outer or inner surface of first panel


312


.




To form a carton from blank


310


, second flap


322


, third flap


324


and fourth flap


325


are folded up and over second wall panel


314


, third wall panel


316


, and fourth wall panel


318


, respectively. The juxtaposed surfaces of second wall panel


314


and panel


330


are adhesively affixed to one another, as shown in the upper left of FIG.


6


. Similarly, the juxtaposed surfaces of fourth wall panel


318


and panel


344


are adhesively affixed to one another, as shown in the upper left of FIG.


6


. First wall panel


312


, with panel


320


folded up, is folded about fold line


346


, to overlie second wall panel


314


and a portion of third wall panel


316


, and folded up flaps


322


,


324


, respectively. Fourth wall panel


318


is folded over, about fold line


348


Prior to folding fourth wall panel


318


over, adhesive is also applied to the upwardly facing side of strip


328


, so that when fourth wall panel


318


is folded about fold line


348


, strip


328


is placed down on the outside surface of first wall panel


312


. This results in the flattened, collapsed carton


310


of the lower left of FIG.


6


.




To set-up the carton, the distal edges are pressed toward one another, as in the other embodiments, panels


342


and


332


pull on panels


339


,


338


respectively, to, in turn, pull down panel


340


. When the wall panels reach a rectangular configuration, panel


324


becomes flattened, and permits panel


320


to be pushed down on top of it to complete set-up of the carton.




The embodiment of

FIGS. 5 and 6

is provided with enhanced stacking strength in that panels


330


and


344


are substantially whole, extending completely from top to bottom alongside panels


314


and


318


, respectively, thus providing that two of the side walls of the carton have a double thickness.




While the carton of

FIGS. 5 and 6

is shown, without top panels, it is understood that a further alternative embodiment, incorporating the top panels of the embodiments of

FIG. 3

, may be provided, and would be within the scope of the present invention.




The foregoing description and drawings merely explain and illustrate the invention, and the invention is not limited except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications and variations therein without departing from the scope of the invention.



Claims
  • 1. A carton, having a self-deploying bottom, comprising:four serially connected rectangular sidewalls, each sidewall being pivotably connected to the two sidewalls serially adjacent to it, so that the four sidewalls may be articulated between a substantially flattened orientation and an articulated set-up orientation, in which the four sidewalls are positioned in a rectangular configuration; a first bottom panel pivotably connected to a first one of the sidewalls, the first bottom panel having a first portion emanating along a first bottom panel first fold line from the first one of the sidewalls and a second portion, emanating from the first portion of the first bottom panel along a first bottom panel first fold line extending at an oblique angle to the first bottom panel first fold line; a first deployment panel pivotably connected to a second one of the side walls serially adjacent to the first one of the sidewalls, the first deployment panel having a first portion emanating along a first deployment panel first fold line from the second one of the sidewalls and a second portion, emanating from the first portion of the first deployment panel along a first deployment panel second fold line extending at an oblique angle to the first deployment panel first fold line; the second portion of the first bottom panel and the second portion of the first deployment panel being pivotably connected along a first deployment panel third fold line extending substantially normal to at least one of the first bottom panel first fold line and the first deployment panel first fold line, when the carton is in its set-up configuration; a second deployment panel pivotably connected to a third one of the sidewalls, serially adjacent to the first one of the sidewalls, at an end of the first one of the sidewalls opposite the first deployment panel, the second deployment panel having a first portion emanating from the third one of the sidewalls along a second deployment panel first fold line, and a second portion emanating from the first portion of the second deployment panel along a second deployment panel second fold line; an inside surface of the first portion of the first deployment panel being juxtaposed to and connected to an inside surface of the second one of the sidewalls; an inside surface of the second portion of the second deployment panel being juxtaposed to and connected to an outside surface of the first bottom panel; a second bottom panel, pivotably connected to a bottom edge of a fourth one of the sidewalls; whereupon when the carton is in its flattened configuration, the first bottom panel is juxtaposed and parallel to the inside surface of the first sidewall, the first deployment panel is juxtaposed and parallel to the inside surface of the second sidewall, and the second portion of the second deployment panel is folded back upon the first portion of the second deployment panel; upon movement of the carton from its flattened configuration to the set-up configuration, the second portions of the first and second deployment panels pull the first bottom panel down to a position perpendicular to the sidewalls when the sidewalls attain their rectangular set-up configuration, the second bottom panel being subsequently folded down to a position juxtaposed and parallel to and above the first bottom panel.
  • 2. The carton according to claim 1, further comprising at least two interlocking top panels emanating from top edges of at least two of the sidewalls, for creating a closure of the top of the carton.
  • 3. The carton according to claim 2, further comprising a top panel emanating from the top edge of each of the sidewalls, wherein at least two of the top panels have free edges operably configured to interlock with one another to provide a closure of the top of the carton.
  • 4. The carton according to claim 1, wherein the first bottom panel and the first deployment panels are contiguous and monolithically formed.
  • 5. The carton according to claim 1, wherein the second bottom panel is discontiguously formed with respect to the first bottom panel.
  • 6. The carton according to claim 1, wherein the first bottom panel, the first deployment panel and the second deployment panel are contiguously and monolithically formed.
  • 7. A carton, having a self-deploying bottom, comprising:four serially connected rectangular sidewalls, each sidewall being pivotably connected to the two sidewalls serially adjacent to it, so that the four sidewalls may be articulated from a substantially flattened orientation, to a set-up orientation, in which the four sidewalls are positioned in a rectangular configuration; a first bottom panel pivotably connected to a first one of the sidewalls, the first bottom panel having a first portion emanating along a first bottom panel first fold line from the first one of the sidewalls and a second portion, emanating from the first portion of the first bottom panel along a first bottom panel first fold line extending at an oblique angle to the first bottom panel first fold line; a first deployment panel pivotably connected to a second one of the side walls serially adjacent to the first one of the sidewalls, the first deployment panel having a first portion emanating along a first deployment panel first fold line from the second one of the sidewalls and a second portion, emanating from the first portion of the first deployment panel along a first deployment panel second fold line extending at an oblique angle to the first deployment panel first fold line; the second portion of the first bottom panel and the second portion of the first deployment panel being pivotably connected along a first deployment panel third fold line extending substantially normal to at least one of the first bottom panel first fold line and the first deployment panel first fold line, when the carton is in its set-up configuration; a second deployment panel pivotably connected to a third one of the sidewalls, serially adjacent to the first one of the sidewalls, at an end of the first one of the sidewalls opposite the first deployment panel; the second deployment panel having a first portion emanating from the third one of the sidewalls along a second deployment panel first fold line, and a second portion emanating from the first portion of the second deployment panel along a second deployment panel second fold line; the second portion of the second deployment panel being pivotably connected to the first bottom panel, along a second deployment panel third fold line to a third portion of the first bottom panel, that is in turn, connected to the first portion of the first bottom panel along a third bottom panel fold line that extends obliquely to the first bottom panel first and second fold lines; an inside surface of the first portion of the first deployment panel being juxtaposed to and connected to an inside surface of the second one of the sidewalls; an inside surface of the first portion of the second deployment panel being juxtaposed to and connected to an inside surface of the third one of the sidewalls; a second bottom panel, pivotably connected to a bottom edge of a fourth one of the sidewalls; whereupon when the carton is in its flattened configuration, the first and second portions of the first bottom panel are juxtaposed and parallel to the inside surface of the first sidewall, the third portion of the first bottom panel is folded back over the first portion of the first bottom panel, the first deployment panel is juxtaposed and parallel to the inside surface of the second sidewall, and the second portion of the second deployment panel is folded back upon the first portion of the second deployment panel; upon movement of the carton from its flattened configuration to the set-up configuration, the second portions of the first and second deployment panels pull the first bottom panel down to a position perpendicular to the sidewalls when the sidewalls attain their rectangular set-up configuration, the second bottom panel being subsequently folded down to a position juxtaposed and parallel to and above the first bottom panel.
  • 8. The carton according to claim 7, further comprising at least two interlocking top panels emanating from top edges of at least two of the sidewalls, for creating a closure of the top of the carton.
  • 9. The carton according to claim 8, further comprising a top panel emanating from the top edge of each of the sidewalls, wherein at least two of the top panels have free edges operably configured to interlock with one another to provide a closure of the top of the carton.
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