The invention relates to a self-drilling wall plug for screwing in, according to the preamble of claim 1.
Such self-drilling wall plugs are known from the prior art. Publications EP 0 575 295 A, EP 0 874 165 A, EP 0 965 767 A and EP 1 298 331 A, for example, show such self-drilling wall plugs for screwing into lightweight building materials.
The object of the invention is to provide a self-drilling wall plug of the kind initially specified, which is an improvement on self-drilling wall plugs of the known kind.
This object is achieved by a self-drilling wall plug according to independent claim 1.
The cup disposed according to the invention in the tip region of the self-drilling wall plug, for receiving the front end of a fixing element penetrating the wall plug, allows the front end of the fixing element penetrating the wall plug, for example the front end of a screw which is screwed into the wall plug, to be guided in a specific manner for the first time ever.
A preferred embodiment of the invention is one in which the cup is substantially cone-shaped.
Another preferred embodiment of the invention is one in which substantially only one half of the cup is substantially cone-shaped.
Yet another preferred embodiment of the invention is one in which the cup is designed such that it resists a fixing element penetrating the wall plug with a greater cut-through resistance on a first side, in particular on a first half, than on a second side, in particular on the second half. It is possible in this way to specify systematically on which side a fixing element penetrating the wall plug, for example a screw screwed into it, cuts through the wall of the cup and is thus guided in a targeted manner onto a specific side or half of the cup which has a lower cut-through resistance.
A preferred embodiment of the invention is one in which the greater cut-through resistance is provided on the one side by a greater wall thickness of the cup compared to the other side. This also achieves the advantage that a fixing element penetrating the wall plug, for example a screw, breaks out of the cup, or breaks through the wall of the cup, on the side with the smaller wall thickness, when the front end of the fixing element penetrates the cup. In this way, the fixing element penetrating the cup is steered to a particular side, in this case to the side with the thinner wall thickness.
A preferred embodiment of the invention is one in which a rotational axis of the cup is non-coaxial with a rotational axis of the wall plug. Due to the rotational axis of the cup being arranged non-coaxially, the overall orientation of the cup advantageously ensures that a front end of a fixing element screwed into the wall plug and penetrating the cup exits the wall plug to one side of the front tip of the wall plug.
A preferred embodiment of the invention is one in which the rotational axis of the cup is arranged at an angle of preferably 5 to 10 degrees, even more preferably of approximately 6.5 degrees to the rotational axis of the wall plug. The aforementioned angular ranges have proved to be an optimal range within which it is possible to systematically deflect a front end of a fixing element penetrating the wall plug, while simultaneously ensuring that not too much resistance is given to the front end of the fixing element penetrating the wall plug.
A preferred embodiment of the invention is one in which the cup has at least two preferably non-rotationally symmetric areas on its inner surface. As a result of this inventive design of the inner surface of the cup, the front end of a fixing element penetrating the cup can be deflected in a particular direction, for example to prevent the front end of a fixing element penetrating the cup from striking from behind a pre-drilling element which is arranged on the front end of the wall plug.
A preferred embodiment of the invention is one in which at least two preferably substantially symmetrically arranged cutting teeth like milling tools are provided in the region of the front end comprising the tip. Improved cutting of board, for example of a plasterboard wall, is achieved with the help of such cutting teeth.
Another preferred embodiment of the invention is one in which the at least one cutting tooth has an outer surface which is substantially flush with an outer surface of the plug body, which does not have the thread. In this way, the capacity of the wall plug to cut through board, for example of a plasterboard wall, is systematically improved.
A preferred embodiment of the invention is one in which the at least one cutting tooth has a land which is offset. This provides more space for the borehole debris or plaster dust that is produced in that region, so that the borehole debris or plaster dust can be conveyed more easily into the rear region of the wall plug. This also results in the tip of the wall plug breaking off less easily.
A preferred embodiment of the invention is one in which one end of the longitudinal ribs of the inner profile, facing the tip, is arranged at a distance from the tip which is substantially equal to the distance to an end of the cutting thread facing the tip. The advantageous result of this positioning of the front end of the longitudinal ribs of the inner profile is that the insertion torque for a screw to be screwed into the wall plug is not too great, thus preventing any slippage of the wall plug. Compared to the longitudinal ribs known from the prior art, this positioning of the front end of the longitudinal ribs of the inner profile in accordance with the invention equates to offsetting the front end forwards towards the tip of the wall plug.
A preferred embodiment of the invention is one in which pivotable wall portions are provided in wall openings in the plug body, which have a region which projects into an interior space provided inside the inner wall of the plug body, such that the wall portions can be pressed outwards into an anchoring position by a fixing element penetrating the wall plug. This provides additional anchorage of the wall plug in the lightweight building material.
A preferred embodiment of the invention is one in which the wall portion, on at least the side facing the front end of the wall plug, has a linear notch running substantially circumferentially.
A preferred embodiment of the invention is one in which the linear notch forms a hinge-like connection, between the wall portion and the plug body, for an at least outwardly directed hinging motion of the wall portion.
Special embodiments of the invention shall now be described by way of example and with reference to the attached Figures, in which identical or functionally identical parts are marked with the same reference signs, and in which:
Viewed from right to left in
In the region of the front end 10 having tip 12, the wall plug 2 has two cutting teeth 18 and 20. Improved cutting of board, for example of a plasterboard wall, is achieved with the help of such cutting teeth 18, 20. As can be seen from
As can be seen from
In addition, cutting teeth 18, 20 as shown in
The land of cutting teeth 18, 20, formed by sections 19a, 19b, 19c and 19d, thus has two ledges formed by straight sections 19b and 19d.
Other preferred geometrical relationships in the region of cutting teeth 18 and 20 and of lands 19a, 19b, 19c, 19d are described below with reference to
To enable wall plug 1 according to the invention to be drilled or screwed directly into a wall of the kind initially specified, without previous use of a drilling tool, i.e. without having to pre-drill a hole, a stepped pre-drilling element 22 is provided at the front end 10 of hollow plug body 4. The stepping in pre-drilling element 22 is provided by two different sharp angles, with a smaller sharp angle of approximately 17 degrees relative to rotational axis X at the foremost part of pre-drilling element 22 and with a larger sharp angle of approximately 30 degrees relative to rotational axis X at the rear part of pre-drilling element 22. The part of the sloping section 19c of the land which extends from the cutting edge 18b, 20b towards tip 12 preferably forms the rear part of pre-drilling element 22, whereas the final, rotationally symmetric portion 12a of wall plug 1, ending at tip 12, preferably forms the foremost part of pre-drilling element 22.
With the help of pre-drilling element 22 and lateral cutting teeth 18 and 20, the borehole debris which is produced can be advantageously conveyed backwards into the interior of the hollow plug body 4. It has proved particularly advantageous and it is therefore preferred when the second ledge 19d of land 19a, 19b, 19c, 19d is formed not only straight, i.e. parallel to rotational axis X, but is also formed, even more preferably, such that its surface is mutually parallel with land section 19b which is closer to cutting edge 18b, 20b. This is because the borehole debris can be conveyed particularly efficiently in this way towards flange 6.
In order that the borehole debris or the borehole cuttings that ensue can enter the interior of plug body 4, the latter is designed to be open not only to the front end 10, but additionally has openings 24 in its wall. To further improve the transportation of the borehole debris into openings 24, the outer or circumferential surface 8 of plug body 4 is also provided with a conveying thread 26 which conveys the borehole debris from left to right in
An outer diameter of cutting thread 2 is preferably twice as large as that of plug body 4, thus resulting in good anchoring of wall plug 1 in a soft building material, for example in a gypsum wall. Cutting thread 2 also supports the driving force when drilling into building material.
In wall openings 24 provided in the wall 23 of plug body 4, pivotable wall portions 25 are provided which have a region which projects into an interior space 27 provided inside the inner wall 30 of plug body 4, such that wall portions 25 can be pressed outwards into an anchoring position by a fixing element penetrating wall plug 1. Wall portions 25 are preferably in a region which extends from flange 6, measured along rotational axis X towards tip 12, between about 20% and about 30% of the plug length, more preferably between about 22% and about 26%, or between about 28% and about 38% of the plug length, and even more preferably between about 30% and about 34% of the plug length. In the preferred embodiment shown in
Wall portion 25, on at least its side facing the front end 10 of wall plug 1, has a linear notch 25a running substantially circumferentially.
Linear notch 25a forms a hinge-like connection between wall portion 25 and plug body 4, for an at least outwardly directed hinging motion of wall portion 25.
In its flange 6, wall plug 1 has a recess 28 for engaging a driving tool. In the embodiment shown in
Plug body 4 also has an inner profile formed by a plurality of longitudinal ribs 32 along its inner wall 30, into which the thread of a fixing element to be inserted into wall plug 1 can cut.
In the region of front end 10, preferably directly behind pre-drilling element 22, wall plug 1 according to the invention has a cup 28 for receiving a front end or a tip of a fixing element which penetrates wall plug 1. It is preferable that cup 38 is substantially cone-shaped. It is further preferred that substantially only one half of cup 38 is substantially cone-shaped. Cup 38 is also preferably designed such that it resists a fixing element penetrating wall plug 1 with a greater cut-through resistance on a first side, in particular on a first half, than on a second side, in particular on a second half. This greater cut-through resistance is preferably provided by cup 38 having a thicker wall thickness on the one side, preferably on its one half, than on the other side, preferably the other half.
A rotational axis 44 of cup 38 is not coaxial with a rotational axis X of wall plug 1. Instead, and as shown in
It is also preferable that cup 38 according to the invention can have a plurality of areas 40a, 40b, 40c, 40d on its inner surface 40, as shown in
Similar measurements and dimensioning are likewise preferred, in mirror-symmetrical form relative to rotational axis X, for the design of cutting tooth 20 with cutting edge 20b and lands 19a, 19b, 19c and 19d.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/053036 | 2/7/2018 | WO | 00 |