This disclosure is directed to an electrical connector with self-ejecting features.
Existing electrical connection systems with self-ejecting features do not totally guide the thrust member on the locking device. Locking devices made from plastic can fail over time due to polymer creep. Existing electrical connection systems typically require additional features in the male connector housing to provide self-ejection functions.
According to one or more aspects of the present disclosure, an electrical connector system includes a first connector body defining a locking fin, a second connector body configured to receive the first connector body, and a flexible locking arm defined by the second connector body configured to releasably engage the locking fin. A plunger is slidably attached to the second connector body and is moveable from an engaged position in which the plunger holds the locking arm in engagement with the locking fin to a disengaged position in which the plunger disengages the locking arm from the locking fin. The electrical connector system also includes a spring disposed between the plunger and the second connector body. This spring is configured to urge the plunger into the engaged position.
In one or more embodiments of the electrical connector system according to the previous paragraph, a push surface on a flexible arm of the plunger contacts a forward end of the first connector body as the first connector body is engaged with the second connector body, thereby compressing the spring and moving the plunger from the engaged position to the disengaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the second connector body is configured to bend the flexible arm such that the push surface no longer contacts the forward end of the first connector body as the plunger reaches the disengaged position, thereby allowing the plunger to return from the disengaged position to the engaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, compression of the spring causes the push surface on the flexible arm of the plunger to exert a force on the forward end of the first connector body when the push surface is in contact with the forward end of the first connector body, thereby urging the first and second connector bodies apart.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the second connector body defines a guide channel in which a portion of the flexible arm is disposed. The guide channel defines a ramp surface configured to bend the flexible arm such that the push surface no longer contacts the forward end of the first connector body as the plunger reaches the disengaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the plunger defines a first tab having a first angled surface and the locking arm defines a second tab having a second angled surface. The first angled surface contacts the second angled surface as the plunger moves from the engaged position to the disengaged position, thereby lifting an end of the locking arm over the locking fin.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the first tab holds the end of the locking arm over the locking fin when the plunger is in the disengaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the plunger is configured to lift the locking arm over the locking fin when the plunger is in the disengaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the locking arm defines an aperture in which the locking fin is received when the plunger is in the engaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the plunger and the second connector body are formed of a polymeric material. The electrical connector system further includes a metallic clip that is disposed within the second connector body. The spring is disposed between the plunger and the metallic clip.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the spring is compressed when the plunger is moved from the engaged position to the disengaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, the spring is relaxed when the plunger is in the engaged position.
In one or more embodiments of the electrical connector system according to any one of the previous paragraphs, a portion of the plunger blocks upward movement of the locking arm when the plunger is in the engaged position, thereby providing connector position assurance.
According to one or more aspects of the present disclosure, a method of connecting an electrical connector system which includes a first connector body defining a locking fin, a second connector body configured to receive the first connector body, a flexible locking arm defined by the second connector body configured to releasably engage the locking fin, a plunger slidably attached to the second connector body and moveable from an engaged position in which the plunger holds the locking arm in engagement with the locking fin to a disengaged position in which the plunger disengages the locking arm from the locking fin, and a spring disposed between the plunger and the second connector body and configured to urge the plunger into the engaged position includes the steps of:
In one or more embodiments of the method according to the previous paragraph, the method further includes blocking upward movement of the locking arm by positioning a portion of the plunger over the locking arm when the plunger is in the engaged position, thereby providing connector position assurance.
In one or more embodiments of the method according to any one of the previous paragraphs, the spring is compressed when the plunger is moved from the engaged position.
In one or more embodiments of the method according to any one of the previous paragraphs, the spring is relaxed when the plunger is in the engaged position.
According to one or more aspects of the present disclosure, a method of disconnecting an electrical connector system which includes a first connector body defining a locking fin, a second connector body configured to receive the first connector body, a flexible locking arm defined by the second connector body configured to releasably engage the locking fin, a plunger slidably attached to the second connector body and moveable from an engaged position in which the plunger holds the locking arm in engagement with the locking fin to a disengaged position in which the plunger disengages the locking arm from the locking fin, and a spring disposed between the plunger and the second connector body and configured to urge the plunger into the engaged position includes the steps of:
In one or more embodiments of the method according to the previous paragraph, the spring is compressed as the plunger is moved from the engaged position.
In one or more embodiments of the method according to any one of the previous paragraphs, the spring is relaxed when the plunger is in the engaged position.
The present invention will now be described, by way of example with reference to the accompanying drawings, in which:
This disclosure is directed to an electrical connector system in which two mating connectors are configured to self-eject or automatically separate unless completely and properly mated together. This self-ejecting feature helps to assure a proper connection is made and maintained between the mating connectors because an assembly operator is more likely to detect the separated connectors than partially mated connectors. One of the connectors includes a spring or a similar force generating device that is configured to urge the connectors apart until locking features in each of the mating connectors are properly engaged. The connector system further includes movable plunger locks and unlocks the locking features as it moved between an engaged position and a disengaged position. The plunger also includes a connector position assurance (CPA) feature that is configured to inhibit inadvertent unlocking and disconnection of the locking features when the plunger is in the engaged position. The plunger brings the spring to a relaxed condition when it is in the engaged position. The lock features can be manually disengaged using the plunger to disconnect the two mating connectors. When this occurs, the spring will urge the two mating connectors apart to break the electrical connection.
A non-limiting example of such an electrical connector system 100 is illustrated in
The second connector body 110 includes a flexible locking arm 118 that is configured to releasably engage the locking fin 106 in order to maintain a connection between the first and second connector bodies 104, 110 and thereby maintain a connection between the electrical terminals 114 in the first connector body 104 and the mating electrical terminals 116 in the second connector body 110 of the second connector 108.
The second connector 108 also includes a plunger 120 that is slidably attached to the second connector body 110. The plunger 120 is moveable from an engaged position 122 in which the plunger 120 holds the locking arm 118 in engagement with the locking fin 106 to a disengaged position 124 in which the plunger 120 disengages the locking arm 118 from the locking fin 106.
The second connector 108 further includes a pair of compression coil springs 126 disposed between the plunger 120 and the second connector body 110. These springs 126 are configured to urge the plunger 120 into the engaged position 122. In alternative embodiments, these springs may be replaced by other types of springs that urge the plunger 120 into the engaged position 122, for example leaf compression springs, polymeric compression springs, pneumatic compression springs, or extension springs. A push surface 128 on a fore end of a flexible arm 130 of the plunger 120 contacts a forward end 132 of the first connector body 104 as the first connector body 104 is engaged with the second connector body 110, thereby compressing the springs 126 and moving the plunger 120 from the engaged position 122 to the disengaged position 124 as shown in
A portion 134 of the flexible arm 130, best illustrated in
As shown in
The locking arm 118 defines an aperture 148 in which the locking fin 106 is received after the plunger 120 is moved from the disengaged position 124 the engaged position 122 and the first tab 140 is no longer engaged with the second tab 144 as shown in
The springs 126 are compressed when the plunger 120 is moved from the engaged position 122 to the disengaged position 124 and are relaxed when the plunger 120 is in the engaged position 122 as shown in
The plunger 120 and the second connector body 110 are formed of a polymeric material. In an alternative embodiment shown in
A portion 152 of the plunger 120 is configured to block upward movement of the locking arm 118 when the plunger 120 is in the engaged position 122, thereby providing a connector position assurance function.
The forward end 154 of the plunger 120 may contact the second connector body 110 to prevent the plunger 120 from moving beyond the engaged position 122 as illustrated in
A method of connecting the electrical connector system described above includes the steps of:
The method also may include the step of blocking upward movement of the locking arm 118 by positioning a portion 152 of the plunger 120 over the locking arm 118 when the plunger 120 is in the engaged position 122, thereby providing connector position assurance as shown in
The springs 126 are compressed as the plunger 120 is moved from the engaged position 122 and are relaxed when the plunger 120 is in the engaged position 122 as shown in
A method of disconnecting the electrical connector system described above includes the steps of:
The springs 126 are compressed as the plunger 120 is moved from the engaged position 122 and relaxed when the plunger 120 is in the engaged position 122 as shown in
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made, and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention is not limited to the disclosed embodiment(s), but that the invention will include all embodiments falling within the scope of the appended claims.
As used herein, ‘one or more’ includes a function being performed by one element, a function being performed by more than one element, e.g., in a distributed fashion, several functions being performed by one element, several functions being performed by several elements, or any combination of the above.
It will also be understood that, although the terms first, second, etc. are, in some instances, used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first contact could be termed a second contact, and, similarly, a second contact could be termed a first contact, without departing from the scope of the various described embodiments. The first contact and the second contact are both contacts, but they are not the same contact.
The terminology used in the description of the various described embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the description of the various described embodiments and the appended claims, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term “and/or” as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms “includes,” “including,” “comprises,” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
As used herein, the term “if” is, optionally, construed to mean “when” or “upon” or “in response to determining” or “in response to detecting,” depending on the context. Similarly, the phrase “if it is determined” or “if [a stated condition or event] is detected” is, optionally, construed to mean “upon determining” or “in response to determining” or “upon detecting [the stated condition or event]” or “in response to detecting [the stated condition or event],” depending on the context.
Additionally, while terms of ordinance or orientation may be used herein these elements should not be limited by these terms. All terms of ordinance or orientation, unless stated otherwise, are used for purposes distinguishing one element from another, and do not denote any particular order, order of operations, direction or orientation unless stated otherwise.
This application claims benefit of priority to U.S. Application No. 63/227,117 filed on Jul. 29, 2021, the entire disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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63227117 | Jul 2021 | US |