This disclosure relates generally to displays and, more particularly, to self-erectable displays and methods of making such self-erectable displays.
Displays may be used at a point of purchase to provide advertising or other information. Some of these displays have a tubular shape and include outwardly facing indicia.
The figures are not to scale. Wherever possible, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts.
The examples disclosed herein relate to self-erectable displays that can be used for point-of-sale advertising, providing information or for other suitable purposes. In some examples, the example self-erectable displays may be shipped to a customer in a folded, flat state. The example displays may include a biased support that is in a state of tension when the display is in the folded, flat state because forces imparted on the folded material of the display are greater than a force exerted by the biased support. However, when the display is unfolded, the force being imparted on the biased support is less than the force exerted by the biased support, thereby enabling the biased support to urge the display from the folded position to the erected position. Thus, using the examples disclosed herein, an individual can erect the example displays with little if any instruction and/or training.
In some examples disclosed herein, the example self-erectable displays include an elongate, tubular shroud into which an internal structure is disposed. In some examples, the shroud includes an oblong cross-section having an example base coupled at an end and the internal structure includes an example biased support(s) coupled within the shroud. In some examples, the cross-section may be another shape including, for example, triangular, square, diamond, circular, or other semi-circular, elliptical, polygonal and/or non-polygonal shape(s).
In some examples, the example shroud is formed of an elongate substrate having top and bottom edges and first and second side edges. To enable the example self-erectable display to be folded for shipping and/or storage, in some examples, longitudinal lines of weakness and transverse lines of weakness are defined by the shroud. The longitudinal lines of weakness may enable the example self-erectable display to be folded relatively flat and the transverse lines of weakness may enable the example self-erectable display to be folded about itself to form a z-fold, for example.
In some examples, the longitudinal and transverse lines of weakness define central panels and outwardly facing flaps. To form the tubular-shaped shroud, the shroud is folded about a central line of weakness and the flaps are inwardly folded and coupled to enable the shroud to have an oblong cross-section and/or to define an aperture or interior space. However, in other examples, the shroud is formed from separate panels that are coupled, for example. In some examples, to enable the shroud to be more easily folded about itself, notches are defined between the flaps.
In some examples, the example support is formed of two substrates and/or support portions that are folded and/or coupled to form the example support. In some examples, the support portions include top and bottom edges and first and second side edges. To enable the support including the two example support portions to be folded relatively flat within the example shroud for shipping and/or storage, in some examples, lines of weakness are formed in the respective support portions. In some examples, the lines of weakness of each of the support portions define two relatively larger panels, two relatively smaller panels and one panel including a tongue(s). In some examples, the panel with the tongue is disposed on an end of the support portion that opposes one of the smaller panels defining and/or at least partially defining an aperture through which the tongue is to be disposed. In some examples, the larger panels are disposed on either side of a smaller centrally positioned panel. In some examples, the aperture through which the tongue is to be disposed is defined by one of the larger panels and one of the smaller panels. To enable an elastic band to be more easily coupled to the support, in some examples, notches and/or keyed apertures are formed between the larger panels and the smaller panels that receive the elastic band(s). In some examples, the elastic band may be another suitable biasing member.
To form the tubular-shaped support portion, in some examples, the support portion is folded about the lines of weakness and the tongue on the end of the support portion is inserted through the aperture. In some examples, the tongue is sized to protrude through the aperture when the support and/or the support portion is in a flat and/or folded state. After the tongues of two of the support portions are protruding through the respective apertures, the support portions are positioned to oppose one another to enable the tongues to extend in opposing direction and to enable two or more of the smaller panels of the respective ones of the support portions to be coupled together to form a single support. In some examples, the smaller panels are coupled using an adhesive and/or double sided tape. In other examples any suitable mechanical or chemical fastener, or combination of fasteners, may be used.
To inwardly urge the smaller panels toward one another and to outwardly extend the tongues, in some examples, a first elastic band is disposed about the notches at a first end of the support and a second elastic band is disposed about notches at a second end of the support. However, in some examples, the support is biased using a single elastic band disposed on one end of the support. In some examples, the elastic band urges a first stop of the first support portion to engage a second stop of the second support portion to position the support in a relatively stable erected state.
To form the self-erectable display, the example tubular support is coupled within the example tubular shroud. In some examples, smaller support panels of the first and second support portions are directly coupled to the shroud panels such that the opposing tongues face the flaps of the shroud, ends of the shroud, opposing flaps of the shroud and/or the central lines of weakness of the shroud. When the support is coupled within the tubular-shaped shroud, the shroud panels are outwardly biased by the smaller support panels and/or the ends of the shroud are outwardly biased by the opposing tongues. However, in some examples, if the smaller support panels are moved toward one another against the biasing force of the elastic band, the tongues are withdrawn from and/or moved relative to the respective apertures to enable the shroud panels to move toward one another and be disposed immediately adjacent one another. When the shroud panels are disposed adjacent one another, the shroud may be folded about itself along the transverse lines of weakness to enable the display to be stored and/or shipped. Thus, the examples disclosed herein enable a display to be folded flat for storage and to later self-erect into a tubular shape.
In this example, the shroud 102 includes opposing first and second shroud panels 106, 108 that are separated by a central line of weakness 109 and flaps 110, 112 adjacent side edges 114, 116 of the shroud 102. In this example, the flaps 110, 112 are coupled together to enclose the shroud 102 and to enable adjacent longitudinal lines of weakness 118, 120 to define an outward facing end of the tubular-shaped shroud 102 opposite the central line of weakness 109 that defines another outward facing end of the shroud 102. To enable the display 100 to be self-erecting, example first and second biased supports 122, 123 are disposed within the example shroud 102.
In the illustrated example, the first and second support portions 202, 204 includes a first support panel 208 including a tongue 209, a second support panel 210, a third support panel 212, a fourth support panel 214 and a fifth support panel 216 defining an aperture 218. In some examples, the aperture 218 is defined by one or more of the fourth support panel 214 and/or the fifth support panel 216. As shown in the example of
In the illustrated example of
As shown in the illustrated example of
To enable an elastic band 220 (
When the support portion 300 is folded about the lines of weakness 302, 304, 306, 308 and/or 310, in this example, the tongue 209 is positioned through the aperture 218. In the illustrated example of
Referring to
After the support 122 is formed into a tubular shape and the elastic band(s) 220 is disposed about the support portions 300, 202, 204, the third support panel 212 of the first and second support portions 300, 202, 204 is positioned adjacent and/or coupled to the first and second shroud panels 106, 108. In some examples, the opposing third support panels 212 may be coupled to the first shroud panel 106 and the second shroud panel 108, respectively, in any suitable way such as, for example, with adhesive, glue, tape, staples, and/or any other suitable mechanical and/or chemical fastener(s). In some examples, the third support panels 212 and/or the supports 122, 123 are positioned and/or coupled within the display 100 without the use of adhesive and/or other fastener(s). In such examples, an interference fit may be formed between the supports 122, 123 and the display 100 that enables the supports 122, 123 to self-align within the display 100.
As shown in the example of
In this example, the longitudinal lines of weakness 410, 412, 414 and the transverse lines of weakness 416, 418 collectively define a first central panel 420, a second central panel 422, a third central panel 424, a fourth central panel 426, a fifth central panel 428, a sixth central panel 430, a first flap 432, a second flap 434, a third flap 436, a fourth flap 438, a fifth flap 440 and a sixth flap 442. As shown in the example of
To form the tubular-shaped shroud 400, the shroud 400 is folded about the second line of weakness 412 and the flaps 432, 434, 436, 438, 440, 442 are inwardly folded about the first line of weakness 410 and the third line of weakness 414 to enable the opposing flaps (i.e., first flap 432 and second flap 434, third flap 436 and fourth flap 438, and fifth flap 440 and sixth flap 442) to be coupled to one another and disposed within an interior of the shroud 400. The flaps including the opposing flap pairs may be coupled in any suitable way using, for example, adhesive, glue, tape, staples, elastic bands and/or any suitable mechanical and/or chemical fastener(s). After the opposing flap pairs are formed, the shroud 400 may be folded (e.g., a z-fold or a c-fold) about the axes formed by the transverse lines of weakness 416, 418 for shipping and/or storage. In some examples, the notches 444, 446, 448, 450 may more easily enable the shroud 400 to be folded about the transverse lines of weakness 416, 418.
At reference number 606, the tongue 209 is illustrated fully extending through the aperture 218. At reference number 608, two support portions 202, 204 are illustrated opposing one another to enable the tongues 209 of the respective support portions 202, 204 to face in opposite directions. At block 310, to couple the opposing support portions 202, 204 together, the first support panel 208 of the first support portion 202 is coupled to the fifth support panel 216 of the second support portion 204 and/or the first support panel 208 of the second support portion 204 is coupled to the fifth support panel 216 of the first support portion 202. In some examples, the tongue 209 interacts with the fifth support panel 216 and/or the aperture 218. For example, the tongue 209 of the first support portion 202 interacts with an inward facing surface of the fifth panel 216 of the first support portion 202 and/or the aperture 218 of the first support portion 202.
To urge the tongues 209 through the apertures 218 and to urge the stops 222, 224 to be drawn toward one another to position the supports 122, 123 in a stable position, reference number 610 illustrates the elastic band 220 being disposed about the support portions 300, 202, 204 and within two or more of the notches 312, 313, 314, 315. At reference number 612, in some examples, a first fastener 614 and a second fastener 616 (e.g., double sided tape) are coupled to the outwardly facing surfaces of the third panel portion 212 to couple the support 122, 123 to a first intermediate panel 618 of an example display 620 and a second intermediate panel 622 of the example display 620, for example.
In this example, the example apparatus 800 includes elements to produce the example support and/or support portions including, for example, a substrate mover 802, a die cutter 804, a lines of weakness creator 806, a folding station 808, a coupler 809 and an elastic band applicator 810. In this example, the example apparatus 800 also includes elements to produce the example shroud including, for example, a substrate mover 812, an imager 814, a die cutter 815, a lines of weakness creator 816 and a shroud former 818. In this example, the apparatus 800 also includes elements to produce the example self-erectable display including, for example, an inserter 820, a folding station 822 and a stacker 824.
To produce an example support in accordance with the teachings of this disclosure, in some examples, the substrate mover 802 feeds one or more pieces of substrate and/or a web of substrate into the apparatus 800. The die cutter 804 die cuts the substrate to form a support portion blank and a waste matrix and the lines of weakness creator 806 forms one or more lines of weakness on first and/or second sides of the support portion blank using a die(s), a cutting tool(s), a scoring tool(s), a slotting tool(s), etc. The folding station 808 folds the support portion blank along one or more of the lines of weakness to form a support portion. The coupler 809 couples the support portion together by, for example, inserting the tongue on an end of the support portion through an aperture adjacent an opposing end of the support portion. In some examples, the coupler 809 couples two support portions to form a tubular support having tongues extending in opposing directions. In some examples, the coupler 809 applies a fastener such as, for example, an adhesive, glue and/or tape to one or more of the smaller support panels to enable the tubular support to be coupled within the tubular shroud and/or to enable two support portions to be coupled together. The elastic band applicator 810 positions an elastic band about the support within notches (e.g., v-shaped notches, key-shaped notches, etc.) defined by the support and/or the support portions. In some examples, the processes implemented by the folding station 808, the coupler 809 and/or the elastic band applicator 810 are performed manually.
To produce an example shroud in accordance with the teachings of this disclosure, in some examples, the substrate mover 812 feeds one or more pieces of substrate and/or a web of substrate into the apparatus 800. In some examples, the imager 814 images a first and/or a second side of the shroud blank. The images may include brand-related images and/or text, advertising-related images and/or text, point-of-purchase-related images and/or text, instructional images and/or text and/or any other desired indicia. The die cutter 815 die cuts the substrate to form a shroud blank and a waste matrix and the lines of weakness creator 816 forms one or more lines of weakness on first and/or second sides of the shroud blank using a die(s), a cutting tool(s), a scoring tool(s), a slotting tool(s), etc. In some examples, the shroud former 818 forms a tubular-shaped shroud by folding the shroud about a central line of weakness and coupling inwardly facing flaps. In some examples, the processes implemented by the shroud former 818 is performed manually.
To produce an example self-erectable display in accordance with the teachings of this disclosure, in some examples, the inserter 820 inserts and couples one or more example tubular supports within the example shroud. In some examples, the inserter 820 uses adhesive and/or glue to couple the tubular supports within the example shroud. The folding station 822 flattens and/or folds the self-erectable display about longitudinal axes of the shroud and/or folds the self-erectable display about transverse axes of the shroud for storage and/or shipping. The stacker 824 stacks the self-erectable displays for storage and/or shipping, etc. In some examples, the processes implemented by the inserter 820, the folding station 822 and/or the stacker 824 are performed manually.
While the stations and/or portions including the example substrate mover 802, the example die cutter 804, the example lines of weakness creator 806, the example folding station 808, the example coupler 809, the example elastic band applicator 810, the example substrate mover 812, the example imager 814, the die cutter 815, the example lines of weakness creator 816, the example shroud former 818, the example inserter 820, the example folding station 822, the example stacker 824 of the apparatus 800 are depicted in a particular order, the stations and/or portions including the example substrate mover 802, the example die cutter 804, the example lines of weakness creator 806, the example folding station 808, the example coupler 809, the example elastic band applicator 810, the example substrate mover 812, the example imager 814, the die cutter 815, the example lines of weakness creator 816, the example shroud former 818, the example inserter 820, the example folding station 822 and/or the example stacker 824 may be implemented in any other way. For example, the order of the stations and/or portions including the example substrate mover 802, the example die cutter 804, the example lines of weakness creator 806, the example folding station 808, the example coupler 809, the example elastic band applicator 810, the example substrate mover 812, the example imager 814, the die cutter 815, the example lines of weakness creator 816, the example shroud former 818, the example inserter 820, the example folding station 822 and/or the example stacker 824 may be changed, and/or some of the stations and/or portions including the example substrate mover 802, the example die cutter 804, the example lines of weakness creator 806, the example folding station 808, the example coupler 809, the example elastic band applicator 810, the example substrate mover 812, the example imager 814, the die cutter 815, the example lines of weakness creator 816, the example shroud former 818, the example inserter 820, the example folding station 822 and/or the example stacker 824 may be changed, eliminated, or combined. For example, while the apparatus 800 is depicted as having a die cutter being separate from a lines of weakness creator, in some examples, the die cutter and the lines of weakness creator may be combined.
A flowchart representative of example machine readable instructions for implementing the apparatus 800 of
As mentioned above, the example processes of
The instructions of
The instructions of
The instructions of
The processor platform 1000 of the illustrated example includes a processor 1012. The processor 1012 of the illustrated example is hardware. For example, the processor 1012 can be implemented by one or more integrated circuits, logic circuits, microprocessors or controllers from any desired family or manufacturer.
The processor 1012 of the illustrated example includes a local memory 1013 (e.g., a cache). The processor 1012 of the illustrated example is in communication with a main memory including a volatile memory 1014 and a non-volatile memory 1016 via a bus 1018. The volatile memory 1014 may be implemented by Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM) and/or any other type of random access memory device. The non-volatile memory 1016 may be implemented by flash memory and/or any other desired type of memory device. Access to the main memory 1014, 1016 is controlled by a memory controller.
The processor platform 1000 of the illustrated example also includes an interface circuit 1020. The interface circuit 1020 may be implemented by any type of interface standard, such as an Ethernet interface, a universal serial bus (USB), and/or a PCI express interface.
In the illustrated example, one or more input devices 1022 are connected to the interface circuit 1020. The input device(s) 1022 permit(s) a user to enter data and commands into the processor 1012. The input device(s) can be implemented by, for example, an audio sensor, a microphone, a camera (still or video), a keyboard, a button, a mouse, a touchscreen, a track-pad, a trackball, isopoint and/or a voice recognition system.
One or more output devices 1024 are also connected to the interface circuit 1020 of the illustrated example. The output devices 1024 can be implemented, for example, by display devices (e.g., a light emitting diode (LED), an organic light emitting diode (OLED), a liquid crystal display, a cathode ray tube display (CRT), a touchscreen, a tactile output device, a light emitting diode (LED), a printer and/or speakers). The interface circuit 1020 of the illustrated example, thus, typically includes a graphics driver card, a graphics driver chip or a graphics driver processor.
The interface circuit 1020 of the illustrated example also includes a communication device such as a transmitter, a receiver, a transceiver, a modem and/or network interface card to facilitate exchange of data with external machines (e.g., computing devices of any kind) via a network 1026 (e.g., an Ethernet connection, a digital subscriber line (DSL), a telephone line, coaxial cable, a cellular telephone system, etc.).
The processor platform 1000 of the illustrated example also includes one or more mass storage devices 1028 for storing software and/or data. Examples of such mass storage devices 1028 include floppy disk drives, hard drive disks, compact disk drives, Blu-ray disk drives, RAID systems, and digital versatile disk (DVD) drives.
The coded instructions 1032 of
The examples self-erectable displayed disclosed herein may be deployed from a storage state to an erected or deployed state with little effort. For example, a user such as, for example, a shop clerk, can remove a folded display from an outer packaging or container and unfold the display along the lines of weakness disclosed above. The force imparted by the biasing member(s) on the internal supports, automatically forces the outer shroud panels to expand away from one of other as disclosed above. In other words, as the display is unfolded, the display simply pops open by itself. The deployment of the display is then complete and the display is ready for placement in a desired location and/or coupling to an optional base should additional stability be desired.
An example apparatus includes a shroud including a first shroud panel opposite a second shroud panel; a support coupled within the shroud, the support including: a first support portion including a first top edge, a first bottom edge, and first and second side edges, the first side edge extending through a first aperture defined by the first support; and a second support portion including a second top edge, a second bottom edge, and third and fourth side edges, the third side edge extending through a second aperture defined by the second support, the first support to be coupled to the second support, the first side edge to extend in a first direction and the third side edge to extend in a second direction, the first and second support portions to outwardly bias the first shroud panel from the second shroud panel.
In some examples, the apparatus includes an elastic band positioned around the support to draw the support together. In some examples, the first support includes a first stop and the second support includes a second stop, the first stop to engage the second stop to restrict further movement of the support. In some examples, the first and second stops are to be disposed within a first plane. In some examples, the first side edge includes a first tongue is to be disposed within a second plane, the second edge including a second tongue is to be disposed within a third plane. In some examples, the second plane is different than the third plane. In some examples, the first side edge is to be guided into the first aperture via a support panel of the first support portion. In some examples, the first support portion includes a first support panel and the second support portion includes a second support panel, the first side edge including a first tongue is to be coupled to the second support panel and the second side edge including a second tongue is to be coupled to the first support panel. In some examples, the first support portion includes a first support panel and the second support portion includes a second support panel, the first support panel to be coupled to the first shroud panel and the second support panel to be coupled to the second shroud panel.
In some examples, the shroud includes a first shroud line of weakness and a second shroud line of weakness, the first shroud line of weakness separating the first shroud panel, the second shroud panel at a first end of the shroud, the second shroud line of weakness separating the first shroud panel and the second shroud panel at a second end of the shroud. In some examples, the shroud is collapsible to a storage state by urging the first shroud panel toward the second shroud panel against a biasing force of the support. In some examples, the apparatus is a self-erecting display. In some examples, the first direction opposite the second direction.
An example apparatus includes a first support portion including a top edge, a bottom edge, and first and second side edges, the first side edge to extend through an aperture defined by the first support; and a second support portion, the first support portion to be coupled to the second support portion to form a support to be coupled within a self-erectable display. In some examples, the first support portion includes a first stop and the second support portion includes a second stop, the first stop is to engage the second stop to restrict further movement of the support. In some examples, the first and second stops are to be disposed within a first plane. In some examples, the first support portion includes a first support panel and the second support portion includes a second support panel, the first side edge including a first tongue is to be coupled to the second support panel and a third side edge of the second support portion including a second tongue is to be coupled to the first support panel. In some examples, the first support panel includes a first stop and the second support panel includes a second stop, the first stop to engage the second stop to restrict further movement of the support.
An example apparatus includes a shroud including a first shroud panel, a second shroud panel coupled to the first shroud panel, and an interior formed between the first shroud panel and the second shroud panel; a support disposed in the interior of the shroud, the support including a first tongue and a second tongue, the first tongue to extend through a first aperture of the support, the second tongue to extend through a second aperture of the support, the first and second tongues to extend in opposing directions; and a biasing member coupled to the support to cause a portion of the first shroud panel to separate from a portion of the second shroud panel. In some examples, the interior has an oblong cross-section.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
This patent claims priority to U.S. Provisional Patent Application Ser. No. 62/273,597 filed Dec. 31, 2015. U.S. Provisional Patent Application Ser. No. 62/273,597 is hereby incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20170193866 A1 | Jul 2017 | US |
Number | Date | Country | |
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62273597 | Dec 2015 | US |