The present invention relates to a self-excited push-pull converter, and more specifically, to a self-excited push-pull converter for the industrial control and lighting industry.
The circuit design of today's self-excited push-pull converters partially comes from the self-excited oscillating push-pull transistor single-transformer DC converter invented by American G. H. Royer in 1955, which is usually referred to as Royer circuit for short and which marks the beginning of high-frequency conversion control circuits. In 1957, American Jen Sen invented the self-excited push-pull dual-transformer circuit, which is later referred to as self-oscillating Jensen circuit, self-excited push-pull Jensen circuit or Jensen circuit. These two types of circuits are later collectively called “self-excited push-pull converters” in the art.
Description of the self-excited push-pull converter can be found in pages 67-70 of Principles & Design of Switching Mode Power Supply, a book published by Publishing House of Electronics Industry and with an ISBN of 7-121-00211-6. Main circuit forms are the well-known Royer circuit and self-oscillating Jensen circuit. Compared with the Royer circuit operating under the same conditions, the Jensen converter has a relatively stable self-oscillating frequency when supply voltage, load and temperature are undergoing changes.
The self-oscillating Jensen circuit is as shown in FIG. 3-11 in page 69 of Principles & Design of Switching Mode Power Supply. To facilitate description, FIG. 3-11 is substantially reproduced here as
The book Principles & Design of Switching Mode Power Supply also describes on page 70 a current drive Jensen circuit (see the book, FIG. 3-12(a) and FIG. 3-12(b)), wherein the circuit in FIG. 3-12(a) is just a transition circuit diagram illustrating principles and is not used “as is” in practice. The following is excerpt from the book, lines 2-5, page 70:
“In case of light load, ic is small while Im2 becomes large; if ib is made small, then a base driving current is insufficient, a large voltage drop is caused at a switching tube, magnetic saturation of a transformer T2 cannot be maintained, and huge energy consumption is produced on the switching tube. To eliminate this problem, Im2 has to be compensated, i.e. an additional winding Nm is added at T2, just as shown in FIG. 3-12(b).”
That means that FIG. 3-12(b) is the real circuit that can be put into practical use. In order to facilitate description, FIG. 3-12(b) is substantially reproduced here as
In earlier papers, the self-oscillating Jensen circuit is called inverse dual-converter push-pull circuit, which has been described on pages 70 to 72 of Power Supply Conversion Technology by Posts and Telecommunications Press (ISNB of 7-115-04229-2/TN•353). A circuit discussed in the book is shown in FIG. 2-40 on page 71. To facilitate description, this figure is substantially reproduced as
There is further a typical form of application of the Jensen circuit widely applied in micropower module DC/DC converters, see
Nonetheless, the Jensen circuit in the prior art has the following disadvantages:
1. Poor Self-Protection Capability
Detailed description is presented from line 6 to the paragraph end on page 70 of Principles & Design of Switching Mode Power Supply, which is quoted as below: “However, a proportional current drive circuit has a disadvantage, because when a Royer converter is short-circuited, the circuit will stop oscillation and causes two primary switches to be in off status. A Royer circuit can be said to have a self-protection capability. Although the Jensen converter shown in FIG. 3-12 can achieve self-protection to some extent in case of overload, it is unlike the circuit shown in FIG. 3-11, which achieves good self-protection in all cases of output current overload. In the circuit shown in FIG. 3-12, other than the case of output solid short circuit, output overload self-protection does not exist, because with the increase of the load value, Ib increases proportionally as well. Therefore, the characteristic of proportional current drive will cause a switching collector current to reach a peak value. If there is no external protection device to turn off the switching tube, it will be damaged.”
The above-mentioned FIG. 3-12 corresponds to
The protection is off-type. When the output is overcurrent and short-circuited, i.e. when a load current reaches a certain value, the primary current can no longer increase any more as being restricted by a triode. That is to say, the exciting current of transformer T1 in the circuits shown in
2. Once the output is short-circuited, the circuit stops oscillation, and two push-pull triodes are both in off status. After the output overcurrent and short circuit disappear, the circuit cannot restore to normal working status. This can be easily verified through experiment by those of ordinary skill in the art.
Of course, by using a line auxiliary starting circuit shown in
3. With respect to the existing Jensen circuit shown in
For a transformer, if the secondary load current increases, then the primary current increases as well, while the exciting current is essentially unchanged. In
β is an amplification factor of triodes TR1 and TR2, 0.7V is a forward voltage drop from the base to the emitter of a commonly used silicon NPN-type triode, I is the circuit's joint working current and is sourced, after the circuit stops oscillation, from a base current that is supplied by the power supply supplies via resistor R1 to triodes TR1 and TR2 and that is amplified by triodes TR1 and TR2. Here, the amplification factors of triodes TR1 and TR2 are taken as substantially equal and, if they are not equal, then their mean value may be used. With respect to a commonly used circuit, when the circuit stops oscillation, a collector-to-emitter voltage of triodes TR1 and TR2 is equal to a supply voltage. Due to the existence of an auxiliary starting circuit R1, a base current is supplied to triodes TR1 and TR2 and, after amplification by triodes TR1 and TR2, this current becomes very large. The collector-to-emitter voltage of triodes TR1 and TR2 is equal to the supply voltage. However, since the circuit stops oscillation, triodes TR1 and TR2 cannot work in a saturated status. At this moment, the amount of heat produced by triodes TR1 and TR2 is considerable, and the two triodes can be burned in a short time.
If a 5V-to-5V DC/DC converter is made based on the circuit shown in
At this moment, the all consumption (Pall) of triodes TR1 and TR2 is:
P
all≈
U
supply voltage
e×I
(TR1+TR2)=5V×774 mA=3870 mW
The consumption of each electrode tube is half, i.e. 1935 mW, far exceeding the maximum collector consumption of 625 mW of the 2N5551 triode. Under an actual testing, the 2N5551 triode was burned in 2 seconds.
This is just for a 5V-to-5V DC/DC converter with a power of 1 W. In practical applications, most circuits work under a higher voltage and larger power. As such, for the prior art Jensen circuit, the caloric value of triodes TR1 and TR2 is even more considerable and the triodes will be more easily burned when the output is overcurrent and short-circuited.
4. The existing circuits in the prior art for solving disadvantages 1, 2 and 3 are too complex.
If the added auxiliary starting circuit in
It is an object of the present invention to provide a self-excited push-pull converter, which can solve the foregoing described problems. By means of a simple circuit, a self-excited push-pull Jensen circuit according to the present invention can be made to have a good self-protection capability and can be self-restored to normal operation after the condition of overcurrent and short circuit disappears.
The object of the present invention is achieved by the following technical solution:
A self-excited push-pull converter comprises a Jensen circuit, wherein a two-terminal network with an electrical property of passing high frequencies and blocking low frequencies is disposed between a terminal of a magnetic saturation transformer primary winding and a terminal of a main transformer primary winding in a Jensen circuit, that is, the magnetic saturation transformer primary winding is connected in parallel with the main transformer primary winding through the two-terminal network.
Preferably, said two-terminal network is a capacitor.
Preferably, said two-terminal network is formed by a capacitor connected in parallel with a resistor.
Preferably, said two-terminal network is formed by a capacitor connected in series with a resistor.
Preferably, said two-terminal network is formed by more than one capacitor connected with more than one resistor in parallel, in series, or a mix of parallel and series.
Preferably, said two-terminal network is formed by a capacitor connected in series with an inductor.
Preferably, said two-terminal network is formed by a capacitor connected in parallel with an inductor.
As further improvement to the foregoing technical solution, a capacitor is connected in parallel at the magnetic saturation transformer primary winding.
Compared with the prior art, the present invention has advantageous effects as described below:
The present invention replaces a feedback resistor in the existing Jensen circuit by a two-terminal network with the electrical property of passing high frequencies while blocking low frequencies. As a result, the self-excited push-pull converter has a good self-protection capability and, in case of output overcurrent and short circuit, does not enter an oscillation stop state but enters a high-frequency self-excited working state. It ensures that the pair of triodes operating in push-pull will not be burned by overheating when the converter output is overcurrent and short-circuited, and can be restored to normal operation after the condition of overcurrent and short circuit disappears.
In addition, by connecting in parallel a capacitor at the primary winding of the magnetic saturation transformer, the self-excited push-pull converter will have its high-frequency self-excited oscillating frequency within the range of designed values when the output is overcurrent and short-circuited. Further, the converter has such characteristics as offering consistent performance of short circuit protection and being easy to perform adjustment.
To facilitate understanding of the technical solution of the present invention, explanations are first provided on technical terms involved in the present invention.
Center tap: a connection point that is formed by connecting in series undotted terminals of a transformer's two windings having the same turn number. Usually a center tap may be formed using bifilar duplex windings wherein a head is connected with a tail. In special applications, two windings whose undotted terminals are connected in series may have different turn numbers.
Magnetic saturation transformer: in a self-excited push-pull Jensen circuit, it is used for directly controlling conversion in a push-pull triode state and realizing a self-oscillating frequency and driving function, where one terminal of the primary winding is connected with a collector of the push-pull triode, and the other terminal is connected with a collector of another push-pull triode via a feedback resistor; two terminals of the secondary winding are connected with bases of push-pull triodes, and a center tap of the secondary winding is grounded or connected with an auxiliary starting circuit. Transformer T2 in
Main transformer: it is a linear transformer for transmitting energy to load, converting a voltage to a desired value and working in a non-saturation state, wherein a primary center tap is connected with a power supply, two primary terminals are connected with two collectors of push-pull triodes, and a secondary winding is connected with a rectifier circuit or load. Transformer T1 in
Feedback resistor: in a self-excited push-pull Jensen circuit, it is a resistor connected in series with a primary side of the magnetic saturation transformer, where two terminals connected in series are connected with two collectors of push-pull triodes. Resistor Rb in
Detailed illustration of the present invention is presented below with reference to the accompanying drawings and particular embodiments.
The working principle is as below: after the feedback resistor of the self-excited push-pull converter is replaced by a capacitor, the circuit's working mode changes in a short circuit condition, but it doesn't change substantially in normal operation. The following will describe this in three stages:
I. In Normal Operation
In normal operation, capacitor Cb, having a similar functionality to feedback resistor Rb, is serially connected at the primary side of magnetic saturation transformer B1, refraining magnetic saturation transformer B1 from consuming more energy as entering magnetic saturation. Therefore, in the present invention, capacitor Cb replacing feedback resistor Rb should be selected so that under a normal working frequency capacitive reactance of capacitor Cb is equal to impedance of feedback resistor Rb. In fact, after relaxing the restriction on power dissipation caused by magnetic saturation transformer Rb, capacity of capacitor Cb may be selected in a wide range.
The working principle in normal operation is as follows: like a circuit using a feedback resistor, at the moment when a power supply is turned on, the power supply provides a base current to the base and emitter of triodes TR1 and TR2 through a parallel loop of bias resistor R1 and capacitor C1 and the secondary winding of magnetic saturation transformer B1, and then the two triodes are switched on. Since characteristics of the two triodes might not be completely identical, one of the triodes will be switched on first and its collector current is a little bit larger. Suppose triode TR2 is first switched on, and a collector current Ic2 is generated. A voltage at a corresponding primary winding NP2 is positive up and negative down, i.e. a collector voltage triode TR2 is lower than a collector voltage of triode TR1. The voltage is applied via capacitor C1 to the primary side of magnetic saturation transformer B1. A primary voltage of magnetic saturation transformer B1 is higher up and lower down or positive up and negative down. According to the dotted terminal relationship, a secondary induced voltage of magnetic saturation transformer B1 is positive up and negative down. The secondary induced voltage increases the base current of triode TR2; this is a process of positive feedback, because triode TR2 will be saturation switched on soon. Accordingly, a voltage at a coil winding corresponding to the base of triode TR1 is negative up and positive down. This voltage reduces the base current of triode TR1, and triode TR1 will be completely switched off soon.
As triode TR1 is completely switched off while triode TR2 is saturation switched on, the collector voltage difference between triodes TR1 and TR2 reaches the maximum, and the voltage difference is positive up and negative down. By charging the primary side of magnetic saturation transformer B1 through capacitor Cb, the primary charging current of magnetic saturation transformer B1 tends to increase. However, as the primary wound turn number of magnetic saturation transformer B1 is relatively large, in order to obtain magnetic saturation characteristics, the magnetic induction intensity produced by the primary charging current of magnetic saturation transformer B1 increases with time. When the magnetic induction intensity increases to a saturation point Bm of the magnetic core of magnetic saturation transformer B1, the coil's inductance decreases rapidly but does not equal zero. At this moment, a secondary induced voltage of magnetic saturation transformer B1 tends to disappear, the base current, essential condition for triode TR2 to be saturation switched on reduces significantly, and a corresponding collector current reduces synchronously. This also is a process of positive feedback, so triode TR2 is caused to be switched off completely. When the magnetic core of magnetic saturation transformer B1 reaches the saturation point Bm, the coil's inductance decreases rapidly but does not equal zero. Since current in the inductor will not disappear suddenly, by the flyback action, a voltage with the opposite polarity is induced at the secondary side of magnetic saturation transformer B1. This induction principle is widely applied to single-ended flyback converters and belongs to common techniques in the art. The inducing of a voltage with the opposite polarity at the secondary side of magnetic saturation transformer B1 causes another triode TR1 to be switched on. Afterwards, this process is repeated, thereby forming push-pull oscillation.
In normal operation, an oscillogram of the collector of triode TR1 is as shown in
II. In Condition of Output Short Circuit
As the original feedback resistor Rb is replaced by capacitor Cb with an electrical property of passing high frequencies while blocking low frequencies, the circuit's working state changes. The circuit no longer enters an oscillation stop state but, due to the existence of capacitor Cb, the circuit enters a high-frequency self-excited working state.
The working process is described in detail as follows: All transformers have leakage inductance (in this sense, there is no ideal transformer). Leakage inductance means that not all magnetic field lines produced by a primary coil can pass through a secondary coil. The inductance that produces magnetic leakage is called leakage inductance. Usually the secondary coil is used for output and is also called secondary side. When the secondary coil is directly short-circuited, it is measured at this point that the primary coil still has an inductance amount, which is approximately taken as leakage inductance. When the load is short-circuited, this is equivalent to that the inductance amount of primary winding NP1 and primary winding NP2 of main transformer B2 falls to a very small value. As the inductance amount falls, the collector change of triode TR1 or TR2 becomes faster than in normal operation, and the period becomes shorter. The signal is fed back to magnetic saturation transformer B1 through capacitor Cb. Since the internal resistance of capacitor Cb is reduced under a high frequency, the feedback is strengthened. It is a well-known property of switching mode power supply materials that under a high frequency the transmission efficiency of magnetic saturation transformer B1 is reduced. After the feedback voltage obtained by triode TR1 or TR2 is reduced while the frequency increases, the decrease of the internal resistance of capacitor Cb makes up the decrease of the feedback voltage, so that the circuit maintains oscillation under a high frequency. In the prior art, however, when a feedback resistor is used, as the resistor lacks the property of passing high frequencies while blocking low frequencies, when short circuit occurs, the circuit presents decaying oscillation and stops oscillation completely within 3 periods.
The working frequency rise directly causes the circuit to depart from magnetic core saturation oscillation, the current in magnetic saturation transformer B1 cannot reach a large current in a short period, so the circuit cannot enter magnetic saturation push-pull operation but enter LC loop high-frequency oscillation. There exists distributed capacitance between turns of the coil of any inductor and transformer, with the equivalent circuit being as shown in
The primary side of magnetic saturation transformer B1 may also take as being equivalent to the circuit in
If the oscillating frequency further rises for some reason, since the transmission efficiency of magnetic saturation transformer B1 decreases slightly, the induced voltage obtained by the base and emitter of the push-pull triode is insufficient, and the oscillating frequency cannot be maintained and falls to a stable lower frequency.
At this moment, for main transformer B2, since the transmission efficiency decreases slightly, primary loss converted from the loss caused by secondary short circuit is not larger, so the circuit does not stop oscillation but works under a higher frequency and the circuit's working current may be controlled within a lower range.
After the condition of overcurrent and short circuit disappears, the inductance amount of primary windings NP1 and NP2 of main transformer B2 is restored to normality. As the inductance amount increases, the collector current of triode TR1 or TR2 changes more slowly than under a high frequency, the period becomes longer, and the collector voltage directly enters switch off or saturation because the inductance amount of primary windings NP1 and NP2 of main transformer B2 is restored to normality. This signal is fed back to magnetic saturation transformer B1 through capacitor Cb. Since under a lower frequency the internal resistance of capacitor Cb increases, the feedback is weakened. However, the time for charging the primary side of magnetic saturation transformer B1 through capacitor Cb prolongs accordingly, and the circuit's oscillating frequency reduces. Through several or dozens of periods, the circuit finally goes back to oscillation using the magnetic saturation property of magnetic saturation transformer B1. The circuit's self-restoring function is achieved, that is, after the converter's overcurrent and short circuit disappear, the circuit may be restored by itself to normal operation and output a nominal voltage.
The six embodiments of a two-terminal network as shown in
The working principle of Embodiment 3 is as follows:
During normal operation, capacitor Cb has a large capacitive reactance, resistor Rm plays the main role, and the circuit still works in self-excited push-pull controlled by magnetic saturation transformer T2.
When the output is short-circuited, like Embodiment 1, the circuit enters a high-frequency self-excited oscillation working mode due to the action of two-terminal network 1. At this moment, since the transmission efficiency of main transformer T1 decreases slightly, the primary loss of main transformer T1 converted from the loss caused by secondary short circuit is not quite large. In this manner, the circuit does not stop oscillation, and the circuit's working current can be controlled within a low range, thereby achieving the object of the present invention.
In Embodiment 3, two-terminal network 1 shown in
As a further improvement over Embodiments 1-3, an inductor may be serially connected from the supply terminal to the main transformer's center tap. The inductor's inductance amount is selected so that it exert little impact on the circuit's conversion efficiency in normal operation. When the output is short-circuited, by means of the inductor's property of passing low frequencies and blocking high frequencies, a large voltage drop is produced, the energy transmission of the main transformer to the short-circuited output is reduced, and the circuit's working current is further decreased and the circuit's power dissipation is further lowered when output short circuit occurs.
As a further improvement over Embodiments 1-3, a capacitor is connected in parallel at two connection points between the main transformer and the collectors of the push-pull triodes. In this manner, it is possible to improve the unstable circuit operation caused when distributed capacitance of the main transformer is too small, and in the meanwhile, it is possible to stabilize an LC loop of the distributed capacitance and the leakage inductance of the main transformer in case of output short circuit, further reduce the circuit's working current in case of output short circuit and further lower the circuit's power dissipation.
The above improved schemes may be used in combination, i.e. connecting in parallel a capacitor at the primary winding of the magnetic saturation transformer, connecting in series an inductor from the supply terminal to the main transformer's center tap, and connecting in parallel a capacitor at two connection points between the main transformer and the collectors of the push-pull triodes.
Further illustration is presented below on advantageous effects of the present invention with reference to actual measured data.
Tables 1 and 2 show a comparison of measured data between the self-excited push-pull Jensen converter (as shown in
The circuit's typical parameters: supply input voltage Vin is 5V, bias resistor R1 is 2.21 kΩ, feedback resistor Rb is 2.21 KΩ, triodes TR1 and TR2 use T0-92 packaged 2N5551 with maximum collector working current of 600 mA, maximum collector consumption of 625 mW and amplification factor of 180, capacitor C1 is a 0.1 uF chip capacitor, and capacitor C is a 1 uF chip capacitor.
Magnetic saturation transformer B1 has a primary side of 50 turns and a secondary side of 5 turns+5 turns, main transformer B2 has a primary side of 8 turns+8 turns and a secondary side employing a 9 turns+9 turns full-wave rectifier circuit structure having a center tap as shown in
Except replacing feedback resistor Rb by a 330 uF capacitor, the self-excited push-pull Jensen converter (as shown in
In order not to affect a test result, main transformer B2 is wound with 3 more turns as a detection winding, so as to reduce the impact of an oscilloscope on the tested circuit.
Annotation 1: actual frequency is 233.9 KHz, frequency offset is less than 0.43%, see
As seen from Table 1, with normal working frequency still at 233 KHz, when the output is short-circuited, for the converter of the prior art, oscillation stops, whereas for the converter of the present invention, the working frequency shifts upwards to 2.498 MHz. In order to further explain advantageous effects of the present invention, other recorded data are shown in Table 2.
Annotation 2: the test can only last for a short period of time because in the prior art circuit, when short circuit, the working current quickly exceeds 2000 mA and burns the circuit in about 2 seconds.
As seen from Table 2, the present invention obtains a good self-protection performance. After the condition of short circuit and overcurrent disappears, the circuit is restored by itself to a normal working condition, and the pair of triodes for push-pull in the circuit will not be burned by over heating when short circuit occurs.
Similar conclusions can be obtained by performing the above test on Embodiment 2 and Embodiment 3, which is not repeated here.
The preferred embodiments of the present invention have been presented above. It should be pointed out that the foregoing preferred embodiments should not be construed as limiting the present invention, and the protection scope of the present invention should be determined by the claims. Several improvements and polishes may be made by those of ordinary skill in the art without departing from the scope and spirit of the present invention, which should also be regarded as the protection scope of the present invention. For example, the capacitor may be connected in series, in parallel or in parallel and series; the NPN-type triodes may be replaced by PNP-type triodes, thereby reversing the polarity of supply input voltage.
Number | Date | Country | Kind |
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201110247645.1 | Aug 2011 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN12/70262 | 1/12/2012 | WO | 00 | 7/15/2013 |