Self-igniting, mixture-compressing internal combustion engine and method for its operation

Abstract

A self-igniting, mixture-compressing internal combustion engine for fuel gas includes a cylinder including a cylinder head (5); an insert (1) operably engaged with the cylinder head (5); a main combustion space (7) in the cylinder; and a prechamber (4) in the insert (1). A low-pressure fuel line is connected to the main combustion space (7). A nozzle (10) is at least partially disposed in the insert (1). The nozzle (10) is operably connected to a high-pressure fuel line. The nozzle (10) is used to inject fuel gas into the prechamber (4). At least one injection opening (6) for connects the prechamber (4) to the main combustion space (7) and passes the fuel gas from the prechamber (4) to the main combustion space (7).

Description

FIELD OF THE INVENTION

[0002] The invention relates to a self-igniting, mixture-compressing internal combustion engine and to a method of operating same.

BACKGROUND OF THE INVENTION

[0003] DE 44 19 429, which is hereby incorporated by reference in its entirety, discloses an internal combustion engine that burns a gaseous fuel/air mixture, i.e. aerolized fuel, in a main combustion space, the said mixture being ignited from a combustion prechamber. The prechamber is connected to a high-pressure fuel-gas line and forms a fuel-rich mixture which self-ignites and, as a result of the further increase in pressure, flows over into the main combustion space where it burns completely and in the process ignites the compressed fuel/air mixture.

SUMMARY OF THE INVENTION

[0004] It is an object of the invention to significantly reduce the proportion of fuel gas, which is injected in highly compressed form into the prechamber.

[0005] This and other objects are achieved by the present invention. A self-igniting, mixture-compressing internal combustion engine for fuel gas includes a cylinder including a cylinder head; an insert operably engaged with the cylinder head; a main combustion space in the cylinder; and a prechamber in the insert. A low-pressure fuel line is connected to the main combustion space. A nozzle is at least partially disposed in the insert. The nozzle is operably connected to a high-pressure fuel line. The nozzle is used to inject fuel gas into the prechamber. At least one injection opening for connects the prechamber to the main combustion space and passes the fuel gas from the prechamber (4) to the main combustion space.

[0006] In an internal combustion engine of the present invention, the operating temperatures of the gas-injection valve may be advantageously reduced and long service lives may be achieved using a heat shield.

[0007] Advantageous special shielding of the glow plug tip ensures reliable ignition of the prechamber mixture and increases the service life of the glow plug.

[0008] The self-cleaning effect of a throttle pintle nozzle, which is preferably used, advantageously leads to conditions for injecting gas into the prechamber which are constant over the operating time.

[0009] As a result of the ratio of the prechamber volume to the ejection cross-section of the main combustion space, which is predetermined according to the invention, small cycle fluctuations occur. This results in an advantageously stable operation of the internal combustion engine.

[0010] In one embodiment, the advantageous gas-injection valve can be particularly favorably realized by arranging simple components.

[0011] The prechamber gas proportion, which is preferably set between approximately 0.2% and 0.3%, results in optimal operating values and operating behavior.

[0012] The invention reduction in the proportion of prechamber gas and the resultant reduced compressor work leads to an advantageous increase in the effective efficiency of the internal combustion engine.

[0013] The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of the disclosure. For a better understanding of the invention, its operating advantages, and specific objects attained by its use, reference should be had to the drawing and descriptive matter in which there are illustrated and described preferred embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In the drawings:

[0015] FIG. 1 is a cross-sectional view of a partial internal combustion engine and insert in accordance with one embodiment of the present invention wherein a shield of the nozzle is substantially sleeve-like.

[0016] FIG. 2 is a cross-sectional view of a partial internal combustion engine and insert in accordance with one embodiment of the present invention wherein a shield of the nozzle is substantially disk-like.

DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS

[0017] Herein, the invention is explained in greater detail using an exemplary embodiment. Parts of an internal combustion engine designed according to the present invention are shown in FIG. 1. The customary devices for gas exchange and a piston, which are not shown in FIG. 1, are provided at the cylinder and combustion space. The cylinder head 5, into which an insert 1 is mounted, for example by screwing it in, is not shown i.e. is broken away. A prechamber 4 which is connected to the main combustion space 7 by preferably a plurality of passage openings 6 that are formed in the insert 1.

[0018] Fuel gas is introduced at high pressure into the prechamber 4, forming a jet 8, through a nozzle 10, preferably a throttle pintle nozzle as used herein interchangeably. As a result of the characteristics of jet 8, the fuel gas can mix very intensively with the fuel/air mixture present in the prechamber 4 before it ignites on the hot surface of the glow plug tip 2a or self-ignites. The resultant rapid increase in pressure in the prechamber 4 ensures stable ignition of the relatively lean fuel gas/air mixture in the main combustion space 7. In addition to these advantages, preferably the throttle pintle nozzle 10 has a self-cleaning effect, thus carbon deposits are prevented at its ejection cross-section.

[0019] The throttle pintle nozzle 10 is subjected to high thermal stresses because of the low internal cooling resulting from using fuel gas having a relatively low heat capacity and poor heat transfer compared to liquid fuels, and further because of the low amounts of fuel flushed through the nozzle 10. Thermal stresses can be reduced by providing a protective shield 9 which shields the throttle pintle nozzle 10 with respect to the prechamber 4 so that heat transfer from the prechamber 4 is reduced. The protective shield 9 preferably consists of a material with good thermal conductivity, such as copper, and is of disc-shaped or sleeve-shaped design. The sleeve-shaped protective shield 9 shown by way of example in the figure encloses the throttle pintle nozzle 10 in the front region. An opening for the ejection of the fuel gas is provided in the ejection region. This opening can be provided with a conical depression in order to avoid impeding the jet 8. In one embodiment, illustrated in FIG. 2, protective shield 9 is disk-shaped and is arranged only in the region of the ejection opening of the nozzle without the front region being shielded.

[0020] Returning to FIG. 1, the pintle of the throttle pintle nozzle 10 is controlled by a hydraulic system rather utilizing a closing spring. Therefore, the static pressure of the hydraulic system is greater than the constant gas injection pressure. This ensures that no fuel gas can escape. The play of the pintle in its guide is matched to the viscosity of the hydraulic oil in such a way that the hydraulic oil lubricates the valve seat. The leakage rate is limited to such an extent that none or at most very small amounts of the hydraulic oil take part in the combustion. Thus, the service life of the parts is advantageously increased and the occurrence of carbon deposits which can adversely affect the stability of the combustion and the exhaust emissions is avoided.

[0021] The throttle pintle nozzle 10 is preferably controlled with a solenoid valve by means of which the hydraulic pressure can be disengaged or applied. The commencement and duration of opening can thus advantageously be freely stipulated or set.

[0022] A glow plug 2 may be provided to ignite the fuel gas/air mixture in the prechamber 4. The tip 2a of the glow plug 2 projects into the prechamber 4. The dissipation of heat by forced convection can be reduced while the prechamber 4 is being flushed and the surface temperature of the glow plug tip 2a can be increased using advantageous shielding 3. Shielding 3 encloses the tip of the glow plug 2 and is provided with appropriate openings or bores. Thus, during starting and at a low engine part-load, the self-ignition temperature of the mixture in the prechamber 4 is always reached reliably while the heating power of the glow plug 2 can be reduced to zero at relatively high engine loads. This also increases the service life of the glow plug 2 considerably because its heating coil is not under constant thermal stress. Carefully arranged openings in the shielding 3 can allow combustible mixture to be present between the shielding 3 and the glow plug tip 2a. The shielding 3 of the glow plug tip 2a must be manufactured from a material with high temperature resistance and can be catalytically coated for further optimization.

[0023] After self-ignition of the fuel gas, the pressure in the prechamber 4 rises rapidly so that the partially combusted gas is injected through the passage openings 6 into the main combustion space 7 and ignites the fuel gas/air mixture there. An optimal pressure increase in the prechamber 4 with subsequent intensive ejection into the main combustion space 7 can be achieved by a predetermined ratio of the volume of the prechamber 4 to the cross-section of the passage openings 6. Thus, advantageous stable ignition of the fuel gas/air mixture in the main combustion space 7 is achieved.

[0024] Advantageously, only slight cycle fluctuations occur during the combustion process in an internal combustion engine using the present invention because of the reliable and stable ignition in the main combustion space 7. The ratio of the volume of the prechamber 4 to the ejection cross-section of the injection openings 6 advantageously is between 50 and 80 cm3/cm2(cubic centimeters/square centimeters).

[0025] The internal combustion engine according to the invention may be operated using a method where less than 0.5%, preferably between 0.2 and 0.3%, of the total gas fuel used for operation is injected in highly compressed form into the prechamber 4. The fuel gas is in the process injected into the prechamber 4 at a pressure that lies above the final compression pressure of the intake fuel/air mixture in the main combustion space 7. The fuel forms a fuel-rich fuel/air mixture, i.e. becomes aerolized, in the prechamber 4, which mixture self-ignites and flows over into the main combustion space 7 where it ignites the compressed relatively lean fuel/air mixture.

[0026] Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the invention, therefore, to be limited only as indicated by the scope of the claims appended hereto.

Claims

1. A self-igniting, mixture-compressing internal combustion engine for fuel gas comprising: a cylinder including a cylinder head (5); an insert (1) operably engaged with the cylinder head (5); a main combustion space (7) in the cylinder; a prechamber (4) in the insert (1), the prechamber (4) for mixing the fuel gas and air into aerolized fuel; and; a low-pressure fuel line connected to the main combustion space (7); a high-pressure fuel line; a nozzle (10) at least partially disposed in the insert (1), the nozzle (10) operably connected to the high-pressure fuel line, the nozzle (10) for injecting fuel gas into the prechamber (4); and at least one injection opening (6) for connecting the prechamber (4) to the main combustion space (7) and passing the fuel gas from the prechamber (4) to the main combustion space (7).

2. The self-igniting, mixture-compressing internal combustion engine of claim 1, further comprising a protective shield (9) disposed on the nozzle (10) at least in a region of the nozzle (10) adjoining the prechamber (4), the protective shield (9) for reducing thermal stress on the nozzle (10); and wherein the nozzle (10) is a throttle pintle nozzle.

3. The self-igniting, mixture-compressing internal combustion engine of claim 2, wherein the protective shield (9) is sleeve-shaped.

4. The self-igniting, mixture-compressing internal combustion engine of claim 2 wherein the protective shield (9) is disc-shaped.

5. The self-igniting, mixture-compressing internal combustion engine of claim 2, further comprising: a hydraulic system for controlling the throttle pintle nozzle, and a solenoid valve means for controlling the hydraulic system for selectably opening and closing the throttle pintle nozzle.

6. The self-igniting, mixture-compressing internal combustion engine of claim 5, wherein the hydraulic system includes a static pressure greater than an injection pressure of the aerolized fuel and a hydraulic oil lubricates the pintle in the pintle seat so that none or at most negligibly small amounts of the hydraulic oil take part in the combustion.

7. The self-igniting, mixture-compressing internal combustion engine of claim 1, further comprising: a glow plug (2) disposed in the insert (1); a first portion of the glow plug (2) projecting into the prechamber (4) for igniting the aerolized fuel in the prechamber (4); and a highly temperature-resistant shielding (3) disposed on the first portion of the glow plug (2) for protecting the glow plug (2) from thermal stresses.

8. The self-igniting, mixture-compressing internal combustion engine of claim 1, wherein a range of the ratio of the volume of the prechamber (4) to the total cross-section of the at least one injection opening (6) is from 50 to 80 cm3/cm2.

9. A method of operating an internal combustion engine; the method comprising the steps of: (a) feeding fuel from a high-pressure fuel line into a nozzle (10) of an insert (1) that is operably engaged with a cylinder of an internal combustion engine, the nozzle (10) for generating a fuel gas from the fuel; (b) feeding fuel from a low pressure fuel line a main combustion space (7) of the cylinder; and (c) injecting the fuel gas from the nozzle (10) into a prechamber (4) at a rate of less than 0.5% of the fuel from the low pressure line used for operating the cylinder.

10. The method of claim 10, further comprising after step (d) the step of igniting the aerolized fuel with a glow plug (2) operably housed in the insert (1).

11. A fuel injection valve for delivering aerolized fuel into an internal combustion engine cylinder, the fuel injection valve comprising: a housing (1 ); a prechamber (4) disposed in the housing (1); a nozzle (10) at least partially disposed in the housing (1), the nozzle (10) operably connected to a high-pressure fuel line, the nozzle (10) for injecting fuel gas into the prechamber (4), the prechamber (4) for mixing the fuel gas and air into aerolized fuel; and at least one injection opening (6) for connecting the prechamber (4) to a main combustion space (7) in the cylinder and passing the aerolized fuel from the prechamber (4) to the main combustion space (7).

12. The fuel injection valve of claim 11, further comprising: a first portion of the housing (1) for operably fitting into the cylinder head (5).

13. The fuel injection valve of claim 11, further comprising a protective shield (9) disposed on the nozzle (10) at least in a region of nozzle (10) adjoining the prechamber (4), the protective shield (9) for reducing thermal stress on the nozzle (10); and wherein the nozzle (10) is a throttle pintle nozzle.

14. The fuel injection valve of claim 13, wherein the protective shield (9) is sleeve-shaped.

15. The fuel injection valve of claim 13 wherein the protective shield (9) is disc-shaped.

16. The fuel injection valve of claim 13, further comprising: a hydraulic system for controlling the throttle pintle nozzle, and a solenoid valve means for controlling the hydraulic system for selectably opening and closing the throttle pintle nozzle.

17. The fuel injection valve of claim 16, wherein the hydraulic system includes a static pressure greater than an injection pressure of the fuel gas and a hydraulic oil lubricates the pintle in the pintle seat so that none or at most negligibly small amounts of the hydraulic oil take part in the combustion.

18. The fuel injection valve of claim 12, further comprising: a glow plug (2) disposed in the housing (1); a first portion (2a) of the glow plug (2) projecting into the prechamber (4) for igniting the aerolized fuel in the prechamber (4); and a highly temperature-resistant shielding (3) disposed on the first portion (2a) of the glow plug (2) for protecting the glow plug (2) from thermal stresses.

19. The fuel injection valve of claim 12, wherein a range of the ratio of the volume of the prechamber (4) to the total cross-section of the at least one injection opening (6) is from 50 to 80 cm3/cm2.