Self-inflating mattress

Information

  • Patent Grant
  • 6219868
  • Patent Number
    6,219,868
  • Date Filed
    Wednesday, June 14, 2000
    24 years ago
  • Date Issued
    Tuesday, April 24, 2001
    23 years ago
Abstract
A self-inflating mattress which comprises a first chamber, a second chamber, a foam and a check valve, wherein, the foam is disposed inside the first chamber. The check valve is provided between the first chamber and the second chamber, and air is allowed to flow only from the first chamber to the second chamber.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates in general to a self-inflating mattress to be inflated without using any additional tool.




2. Description of the Related Art




Referring to

FIG. 1

, a conventional self-inflating mattress having a cover is shown. The inside of the cover is divided into two isolated chambers


11


,


12


, wherein the chamber


11


has a foam


13


provided inside while the chamber


12


is empty. When storing the mattress, the user squeezes air out of the foam


13


and rolls up the mattress. When using the mattress, the user spreads out the mattress roll so that the foam


13


automatically expands by absorbing outside air via the inflation valve


14


. Then, the user fills the chamber


12


with air through the inflation valve


15


by an air pump (not shown).




It is understood that the user needs to use a tool (air pump) to pump the chamber (pillow)


12


of the mattress. In other words, the user needs to always carry an air pump besides the mattress to places such as the beach, which is neither economical nor convenient for the user.




SUMMARY OF THE INVENTION




An object of the present invention is to modify the conventional self-inflating mattress so that inflating the mattress does not require any tool.




The self-inflating mattress of the present invention includes a first chamber, a second chamber, a first valve, a second valve, a foam, and a check valve. The foam is received inside the first chamber. The check valve is provided between the first chamber and the second chamber so that only air from the first chamber is allowed to flow to the second chamber. The first valve is attached to the first chamber for inflating and deflating the first chamber while the second valve is attached to the second chamber for deflating the second chamber.




To inflate the mattress, the user spreads out the mattress so that the foam inside the first chamber automatically expands by absorbing outside air via the first valve. Then, the user closes the first and the second valves and rolls up the first chamber, thereby pushing air in the foam into the second chamber via the check valve. Furthermore, the user spreads out the first chamber and re-opens the first valve so that the foam automatically expands again by absorbing outside air via the first valve. It is therefore understood that the inflation of the mattress according to the present invention does not require any tool.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention can be more fully understood by the detailed description and examples described hereinafter with references made to the accompanying drawings, wherein:





FIG. 1

depicts a conventional self-inflating mattress;





FIG. 2

depicts a self-inflating mattress in accordance with the embodiment one of the present invention;





FIG. 3A

is a sectional view of a check valve in accordance with a first example as disclosed in the embodiment one of the present invention;





FIG. 3B

shows an operating principle of the check valve shown in

FIG. 3A

;





FIG. 4A

is a sectional view of a check valve in accordance with a second example as disclosed in the embodiment one of the present invention;





FIG. 4B

shows an operating principle of the check valve shown in

FIG. 4A

;





FIG. 5A

is a perspective diagram of a check valve in accordance with a third example as disclosed in the embodiment one of the present invention;





FIG. 5B

is a perspective diagram of the body of the check valve shown in

FIG. 5A

;





FIG. 5C

is a sectional view of the body of the check valve along the line V—V as shown in

FIG. 5B

;





FIG. 6A

depicts a check valve in accordance with a fourth example as disclosed in the embodiment one of the present invention;





FIG. 6B

is a sectional view of the check valve along the line VI—VI as shown in

FIG. 6A

;





FIG. 7

depicts a self-inflating mattress in accordance with the embodiment two of the present invention;





FIG. 8

depicts a self-inflating mattress in accordance with the embodiment three of the present invention;





FIG. 9A

depicts a closing device in accordance with a first example as disclosed in the embodiment three of the present invention;





FIG. 9B

depicts the closing device shown in

FIG. 9A

mounted on the mattress in accordance with the embodiment three of the present invention;





FIG. 10

depicts a closing device in accordance with a second example as disclosed in the embodiment three of the present invention;





FIG. 11

depicts a closing device in accordance with a third example as disclosed in the embodiment three of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Embodiment one:




Referring to

FIG. 2

, a self-inflating mattress of the present invention includes a flexible cover. Wherein, the inner space of the cover is divided into a first chamber


21


and a second chamber


22


. Two valves


24


,


25


are provided on the cover for inflating and deflating the chambers


21


,


22


respectively. The first chamber


21


has a foam


23


disposed inside while the second chamber


22


is empty. Furthermore, a check valve


26


is buried in the foam


23


of the first chamber


21


abutting the second chamber


22


to allow air to communicate between the two chambers


21


,


22


.




When storing the mattress, a user first opens the valves


24


,


25


, squeezes air out of the chambers


21


,


22


, and rolls up the mattress. The check valve


26


is protected by the surrounding foam


23


so that bending of the check valve


26


would not occur when the mattress is rolled, which prevents the check valve


26


from being damaged. When inflating the mattress, the user spreads out the mattress roll, which allows the foam


23


to expand automatically by absorbing outside air via the valve


24


. Then, the user closes both of the valves


24


,


25


and rolls up the first chamber


21


in direction A, thereby forcing the air inside the foam into the second chamber


22


via the check valve


26


. Then, the user spreads out the first chamber


21


and opens the valve


24


again so that the foam


23


automatically expands again by absorbing outside air via the valve


24


. Thereafter, the user closes the valve


24


. It is therefore understood that inflation of the mattress according to the present invention does not require any tool.





FIG. 3A

depicts a check valve in accordance with a first example of this embodiment, wherein the check valve includes an inner flange


306


, a rod


301


, a diaphragm


302


, and a spring


303


. In particular, an end


304


of the rod


301


is disk-shaped while the other end


305


is anchored to the check valve. The diaphragm


302


is movably installed on and guided by the rod


301


with the spring


303


pushing the diaphragm


302


against the disk-shaped end


304


of the rod


301


. Normally, the diaphragm


302


is rested on the inner flange


306


of the check valve. When being operated, the diaphragm


302


is pushed away from the inner flange


306


by air pressure, which allows the air to flow through the check valve in a single direction as shown in FIG.


3


B.





FIG. 4A

depicts a check valve in accordance with a second example of this embodiment, wherein the check valve includes a flexible sleeve


401


made of, for example, plastic. In particular, an end


403


of the sleeve


401


is permanently sealed off by heat-sealing while a hole


402


is provided on the sleeve


401


. The flexible sleeve


401


normally is flat but expands in operation, allowing the air to flow out from the hole


402


as shown in FIG.


4


B.





FIG. 5A

depicts a check valve in accordance with a third example of this embodiment, wherein the check valve includes a stiff dumbbell-shaped body


501


and a resilient ring


502


wrapped round the body


501


. Further referring to

FIGS. 5B and 5C

, the valve body


501


has a longitudinal passage


503


formed inside and a lateral hole


504


connected to the passage


503


. Thus, the resilient ring


502


wrapped around the body


501


can only allow air to flow out from the hole


504


.




Referring to

FIGS. 6A and 6B

, a check valve in accordance with a fourth example of this embodiment includes a tube


601


and a diaphragm


605


. The tube


601


has a pair of annular lips


602


,


603


separately formed at opposite ends of the tube


601


to confine the diaphragm


605


inside the tube


601


. Furthermore, a plurality of protrusions


604


are formed, e.g. equidistantly, on the inner surface of the annular lip


602


. In operation, the diaphragm


605


is pushed against the protrusions


604


by air pressure, which causes a plurality of gaps to be temporarily formed between the diaphragm


605


and the lip


602


of the check valve that only allows air to flow through the check valve in a direction opposite to the arrow shown in FIG.


6


A. In another word, the airflow cannot flow through the check valve in the direction of the arrow when the diaphragm


605


is pushed against the lip


603


by air pressure.




It is understood that a variety of check valves can be incorporated into the present invention to control and regulate an unidirectional airflow from the first chamber


21


to the second chamber


22


.




Embodiment two:




Referring to

FIG. 7

, a self-inflating mattress of the present invention includes a flexible cover. Wherein, the inner space of the cover is divided into a first chamber


71


and a second chamber


72


. Two valves


73


,


74


are provided on the cover for inflating and deflating the chambers


71


,


72


respectively. Both of the chambers


71


,


72


have foams disposed inside. Furthermore, a check valve


75


is buried in the foam of the first chamber


71


abutting the second chamber


72


to allow air to communicate between the two chambers


71


,


72


.




When inflating the mattress, a user opens each of the valves


73


,


74


so that the foams in the chambers


71


,


72


are allowed to automatically expand by absorbing outside air. Then, the user closes both of the valves


73


,


74


and rolls up the second chamber


72


in direction B, thereby forcing the air inside the foam of the second chamber


72


into the first chamber


71


via the check valve


75


. Then, the user spreads out the second chamber


72


and opens the valve


74


again so that the foam in the second chamber


72


automatically expands again by absorbing outside air. Thereafter, the user closes the valve


74


. In this way, the first chamber


71


can be filled with air sufficiently enough that the user can enjoy lying on the mattress comfortably. It is also understood that the inflation of the mattress according to the present invention does not require any tool.




Embodiment three:




Referring to

FIG. 8

, a self-inflating mattress of the present invention includes a flexible cover. Wherein, the inner space of the cover is divided into a first chamber


81


, a second chamber


82


and a third chamber


83


. Three valves


84


,


85


,


86


are provided on the cover for inflating and deflating the chambers


81


,


82


,


83


respectively. The second and the third chambers


82


,


83


have foams disposed inside while the first chamber


81


is empty. Furthermore, a passage


88


is provided between the first and the second chambers


81


,


82


, wherein a closing device


89


is provided for controlling the closing and opening of the passage


88


. Furthermore, a check valve


87


is buried in the foam of the second chamber


82


abutting the third chamber


83


to allow air to communicate between the second and the third chambers


82


,


83


.




When inflating the mattress, a user opens the valves


85


and closes the valve


84


so that the foam in the second chambers


82


is allowed to automatically expand by absorbing outside air via the valve


85


. Then, the user closes the valve


85


and rolls up the second chamber


82


in direction C, thereby forcing the air inside the foam of the second chamber


82


into the first chamber


81


via the passage


88


. Thus, the first chamber (i.e. the pillow) is filled with air. Then, the user closes the passage


88


by shutting the closing device


89


. Then, the user spreads out the second chamber


82


again and opens the valves


85


,


86


so that the foams in the second and third chambers


82


,


83


automatically expand by absorbing outside air. Next, the user closes the valves


85


,


86


and rolls up the third chamber


83


in direction C′, thereby forcing the air inside the foam of the third chamber


83


into the second chamber


82


via the check valve


87


. Then, the user opens the valve


86


only so that the foam in the third chamber


83


is allowed to automatically expand by absorbing outside air. Thereafter, the user closes the valve


86


. In this way, the second chamber


82


can be filled with air sufficiently enough that the user can enjoy lying on the mattress comfortably. It is also understood that the inflation of the mattress according to the present invention does not require any tool.




Now referring to

FIGS. 9A and 9B

, the closing device according to a first example of this embodiment is a clip as shown. When the user pushes the slider


92


of the clip


91


in direction D, the passage


88


of the mattress between the first and second chambers


81


,


82


is closed.




Referring to

FIG. 10

, the closing device according to a second example of this embodiment is also a clip. When the user pushes down the cantilever arm


94


of the clip


93


in direction E such that the cantilever arm


94


is engaged tightly with the protrusion


95


and that the passage of the mattress between the first and second chambers is closed.




Referring to

FIG. 11

, the closing device according to a third example of this embodiment is a bolt as shown. The bolt has an enlarged head


96


and a matching nut


97


. In operation, the user twists the head


96


of the bolt in direction F so that the head


96


and the nut


97


can get close enough to close the passage of the mattress between the first and second chambers.




While the invention has been described by way of example and in terms of the preferred embodiment, it is to be understood that the invention is not limited to the disclosed embodiments. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.



Claims
  • 1. A self-inflating mattress including:a first chamber; a second chamber; a first foam received in the first chamber; and a check valve buried in the first foam to communicate the first chamber and the second chamber, only allowing air inside the first foam to flow from the first chamber to the second chamber when the first chamber is compressed.
  • 2. A self-inflating mattress as claimed in claim 1, wherein the check valve comprises an inner flange, a rod, a diaphragm and a spring, wherein the spring surrounds the rod and biases the diaphragm against the flange, and wherein when sufficient air pressure is present, the diaphragm is pushed away from the flange thereby allowing air to flow through the check valve.
  • 3. A self-inflating mattress as claimed in claim 1, wherein the check valve comprises a dumbbell-shaped body including an internal longitudinal passage open at a first longitudinal end of the body and a lateral hole opening a second end of the longitudinal passage, and a resilient ring wrapped around the body covering the lateral hole, whereby air can only flow out from the lateral hole.
  • 4. A self-inflating mattress as claimed in claim 1, wherein the check valve comprises a tube and a diaphragm, the tube having (i) a pair of annular lips formed at opposite ends of the tube to confine the diaphragm inside the tube and (ii) a plurality of protrusions formed on an inner surface of one of the annular lips, whereby air can flow through the check valve when the diaphragm is pushed against the protrusions, but is precluded from flowing through the check valve when the diaphragm is pushed against the other one of the annular lips.
  • 5. A self-inflating mattress including:a first chamber; a second chamber; a first foam received in the first chamber; and a second foam received in the second chamber; a check valve provided between the first chamber and the second chamber, only allowing air inside the first foam to flow from the first chamber to the second chamber when the first chamber is compressed.
  • 6. A self-inflating mattress as claimed in claim 5, further including a third chamber, a passage communicating the first and third chambers, and a closing device for opening and closing the passing.
  • 7. A self-inflating mattress as claimed in claim 6, further including a first valve attached to the first chamber for inflating and deflating the first chamber, a second valve attached to the second chamber for inflating and deflating the second chamber, and a third valve attached to the third chamber for inflating and deflating the third chamber.
  • 8. A method of inflating a mattress, comprising the steps of:opening a first valve to a first chamber including foam and permitting the foam to expand; closing the first valve and a second valve to a second chamber; forcing air from the first chamber to the second chamber through a check valve buried in the foam of the first chamber; reopening the first valve to permit the foam to expand; and closing the first valve.
  • 9. A method of inflating a mattress, comprising the steps of:opening a first valve to a first chamber including foam and opening a second valve to a second chamber including foam and permitting the foam in both chambers to automatically expand; closing the first valve and the second valve; forcing air from the second chamber into the first chamber through a check valve buried in the foam of the first chamber; reopening the second valve to permit the foam in the second chamber to expand; and closing the second valve.
  • 10. A method of inflating a mattress having (i) first, second and third chambers and respective first, second and third valves, the second and third chambers having foam disposed therein, (ii) a passage, closeable via a closing device, connecting between the first and second chambers, and (iii) a check valve buried in the foam of the second chamber, the check valve allowing air to communicate between the second and third chambers, the method comprising the steps of:opening the second valve and closing the first valve; allowing the foam in the second chamber to expand; closing the second valve; forcing air from the second chamber into the first chamber via the passage; closing the closing device; opening the second and third valves and allowing the foam in those chambers to expand; closing the second and third valves; forcing air from the third chamber into the second chamber via the check valve; opening the third valve and allowing the foam therein to expand; and closing the third valve.
  • 11. A method of inflating a mattress, comprising the steps of:providing a mattress with a first chamber and a second chamber, the first chamber having foam disposed therein; and forcing air from the first chamber into the second chamber through a check valve buried in the foam, the check valve only allowing air inside the first chamber to flow from the first chamber to the second chamber when the first chamber is compressed.
US Referenced Citations (6)
Number Name Date Kind
5303435 Haar et al. Apr 1994
5564143 Pekar et al. Oct 1996
5630237 Ku May 1997
5632055 Graf May 1997
5898963 Larson May 1999
6038722 Giori et al. Mar 2000