1. Field of the Invention:
The present invention generally related to hand tools, and more specifically to a self loading utility knife with a quick and automatic blade re-loading mechanism.
2. Description of the Prior Art:
Conventional utility knives include fixed, foldable and retractable knives. They are generally used to cut paper, fabric, and leather. The Chinese Patent Application No. 93208241.6 (Publication Date: Jun. 22, 1994) disclosed “a retractable rope-cut utility knife”, in which a blade stored in a handle is extended out step by step by moving a slider. However, it is not convenient to replace the blade. The Chinese Patent Application No. 03223149.0 (Publication Date: Dec. 24, 2003) disclosed “a combined utility knife”. It is convenient to replace a blade by arranging the blade in a groove of the handle assembly and using a top cover in connection with a lock member. However, the following problems exist. The structure is complex. When replacing a blade, a user needs to release the lock member first and then rotate the top cover, which is complicated and inconvenient. The Chinese Patent Application No. 20042010202117.2 (Publication Date: Feb. 8, 2006) disclosed “a utility knife” in which a blade is arranged in a mounting groove of a handle assembly and a fixing hole is provided in the handle assembly. A bolt anchored in the fixing hole secures the blade. This utility knife is also disadvantageous because extra tools are used when the blade is replaced.
Accordingly, it is an object of the invention to provide a retractable utility knife that is self loading, that does not include the disadvantages inherent in prior art utility knives.
It is another object of the invention to provide a retractable self loading utility knife that is simple in construction and economical to manufacture.
It is still another object of the invention to provide a retractable self loading utility knife as in the previous objects which permits one handed operation for releasing a blade from the knife.
It is yet another object of the invention to provide a retractable self loading utility knife of the type under discussion that is easy and convenient to use.
It is a further object of the invention to provide a retractable self loading utility knife as suggested in the previous objects that is ergonomically configured to allow a blade to be released with the thumb of a user while the knife is being held in the same hand of the user.
It is still a further object of the invention to provide a self loading utility knife as in the previous objects that is easy to load with a supply of blades.
It is yet a further object of the invention to provide a utility knife the previous objects that includes a safety mechanism for preventing inadvertent movement of the carriage and, therefore, the blade mounted on it, to the extended operative and exposed position.
It is yet a further object of the invention to provide a utility knife that is self loading and includes an access panel to the blades storage compartment that also serves as a panel that is integrally formed with a spring clip for attaching the utility knife on a belt or the like.
It is an additional object of the invention to provide the utility knife as in the previous objects that provides a smooth operation, includes a quick release blade mechanism that is only accessible when the blade supporting carriage is in its extended position thereby concealing the blade release mechanism in the retracted position of the carriage so that the blade cannot be inadvertently released.
Other objects and features of the present invention may become clear from the following description taken in conjunction with the preferred embodiments thereof with reference to the accompanying drawings, in which:
Referring now specifically to the Figures in which identical or similar parts as designated by the same reference numerals throughout, and first referring to
The utility knife 10 includes a handle 12 formed of a pair of complementary shells, a right shell 14 and a left shell 16, together forming a substantially enclosed clam shell arrangement having a front aperture 12a(
The left shell 16 is provided with an elongate recess 16a(
The left shell 16 is provided with a generally flat upper edge 18 while the right shell 14 is provided with a cut-out 20 defining a rear edge 22 and a front edge 24, the cut-out 20 forming and defining a slot 26 extending between the rear and front edges 22, 24. The lower edge 28 of the handle is shown provided with a curvature to provide an ergonomic or comfortable feel when the handle 12 is held. Ribs 30 may be provided along the lower edge 28 to provide a better grip on the handle and to prevent slippage.
Within the handle 12 there is provided a carriage or blade holder 32 that includes holes 32athat are spaced from each other as shown in
The carriage 32 is provided with a front recessed region 34 that is recessed to a depth that substantially corresponds to the quick release disc to be described. A rear recessed region 36 is provided in the carriage (
Referring to
The specific means 48 for attaching the spring is not critical for purposes of the invention and any suitable means may be used, including press fitting within a narrow slot, welding, bonding, and the like.
Provided on the inside surface of the right shelf 14 is a recessed hinged support 50 for a blade replacement cover, to be described. The hinge support includes a suitable fastener 50a and a hinge 50b. The hinge support 50 is recessed below the inside surface of the left shell 16, the hinge 50b extending through the left shell and being accessible to the reverse or exterior side of the left shell 16 as best shown in
Extending through the lock slot 14a, and the rear of the right shell 14 is a carriage lock toggle 52 accessible from the exterior from the handle formed with a locking tab 52 projecting into the carriage and dimensioned to be selectively received within the notch 36a of the rear recessed 36 of the carriage. Lock 52′ as dimensioned to be received within the notch 36a when the toggle 52 is manually lifted or moved upwardly to the position shown 2A. Being received the notch 36a, the locking tab 52′ enters the notch 36a and prevents the carriage from moving forwardly, as suggested in
A release button 54 generally has a T-shaped configuration, as viewed from the side, and has a generally uniform thickness as viewed from the top. The release 54 includes a wide upper portion 54a and a narrow lower portion 54b. Formed within the wider portion 54a is a transverse slot 54c that extends through the entire thickness of the release button. A transverse bar 56 is dimensioned to be received within the transverse slot 54c with some clearance so that it can be readily asserted through the transverse slot. While the transverse bar is shown to be generally rectangular, in the presently preferred embodiment, other shapes can be used including, for example, square. The length of the transverse bar 56 is selected to have both three ends of the bar receivable within opposing elongate recesses 16a, both the right and left shells 14, 16. The transverse 56 is also configured and dimensioned to correspond to the front and rear notches 16b, 16c so that the transverse bar can also be received within those notches.
Alignment pins 58a, 58b are dimensioned to be receivable within the holes 32a in the carriage. Again, the specific cross-sectioned configurations of the pins 58a, 58b is not critical as long as they can be received within the elongate recesses 16a on both of the right and left shells 14, 16. The lengths of the alignment pins 58a, 58b are, therefore, substantially the same lengths as the transverse bar 58. The alignment pins 58a, 58b are preferably configured to prevent entry into a locking engagement with the notches 16b, 16c, the alignment pins having the sole functional purpose to maintain the carriage in the desired orientation and prevent it from excessively rotating in relation to the handle. The alignment pins 58a, 58b do not however, have any locking function but only to maintain the carriage and a desired aligned orientation.
The release button 54 is provided, on the narrow portion 54b with a downwardly open bore 54b dimension for receiving a helical compression spring 60 to normally urge the release button 54 to move upwardly in relation to the carriage. The release button 54b is, accordingly, moveably mounted relative to the carriage for limited upward and downward movements within the correspondingly shaped upper opening in the carriage. To maintain the release button 54 within the plane of the carriage any suitable may used. In the presently preferred embodiment, generally transverse movements of the release button 54 in relation to the carriage is prevented by providing recesses 32e on forward and opposing edges 32e along the narrow portion 54b of the release button, while correspondingly dimensioned ribs 32f are provided on the carriage so that the ribs 32f can be slidingly received within the recesses 32e with some clearance so that the release button 54 can freely move upwardly and downwardly but not transversely in relation to the carriage.
Referring to
A cover 66 serves a couple of different functions. The cover 66 includes a generally flat plate 66a that is hingedly connected to the hinge 50b.On the exterior side of the plate 66a a spring clip 66b is inwardly formed therewith and configured to slide over a retaining member such as a belt. Extending inwardly to the opposite side of the location of the clip 66b, is a locking tab 66c positioned and configured to clear the cover plate 64d and enter into the recess 16d when the slide 64 is fully retracted against the action of a spring or other biased member. Once the tab 66c is below the cover plate 64d and the slide 64 is released the latch 64b moves into a position above the tab 66c to lock it and prevent the cover 66 from opening. However, when the finger grip 64a is moved rearwardly, as viewed in
The operation of the utility knife 10 will now described. Initially, the finger grip 64a is manually urged towards the rear of the handle 12 to release the tab 66 as described. The clip cover 66 can now be pivoted about the hinge 50b to the fully opened position as shown in
When the carriage or blade holder 32 is moved to its fully retracted position to the rear of the handle 12 the recess 16d is moved into alignment or in registry with the blade compartment 70 so that the recess 16d can receive the rear portion of a blade as suggested in
Once a blade is received within the recess 16d of the left shell, the tab 42c is also received within one of the notches b in the blade as shown in
To release a defective or used blade, the carriage is moved to the forward-most or extended position as shown in
Once the utility knife has been used and is no longer needed the carriage can be retracted to the rear of the handle 12 and the carriage lock toggle can be lifted or raised to the position suggested in
Although the present invention has been described in some detail by way of illustration and example for purposes of clarity and understanding, it will, of course. be understood that various changes and modifications may be made in the form, details, and arrangements of the parts without departing from the scope of the invention set forth in the following claims.
This application claims the priority benefit of U.S. Provisional Application No. 61/175,234 filed on May 4, 2009, which provisional application is hereby incorporated by reference in its entirety.
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