The present invention relates to folding, collapsible structures and more particularly, to a self-locking and inverting collapsible structure, such as a canopy or cabana, etc.
There are a number of different types of collapsible shelters that are commercially available. The terms tent, canopy, marquee, marquee tent, and canopy tent are used interchangeably by end users throughout the world. The term tent is often used to define a product that is constructed to sustain harsher use environments, whereas a canopy is a lighter weight system used only for short-term, fair weather applications. Traditionally, by definition, a canopy (also called a party canopy) is a small light-duty tent, usually without sidewalls. Canopies are typically one-piece tops, and are therefore not expandable. A basic canopy is designed to shelter against the sun or light rain.
In contrast, a tent is a temporary structure composed of a covering made of a pliable membrane or fabric and supported by mechanical means such as poles, metal frames, beams, columns, arches, ropes and/or cables. In addition, a tent has a floor, while a canopy does not. While smaller tents may be free-standing or attached to the ground, large tents are usually anchored using guy ropes tied to stakes or tent pegs.
While traditional canopies are suitable for use, the storage and/or set-up can be cumbersome and therefore, there is a need for an alternative type of canopy. The present invention provides such product.
The present invention relates to folding, collapsible structures and more particularly, to a self-locking and inverting canopy or cabana. In one embodiment, the collapsible shelter (canopy) includes a primary canopy having a vent opening formed therein and a secondary canopy attached to the primary canopy in select locations. The secondary canopy is disposed over the vent opening, wherein the primary and secondary canopies define a canopy structure.
The collapsible shelter further includes a center hub attached only to the primary canopy and disposed within the vent opening. In addition, a plurality of ribs are pivotally attached to the center hub and pivot between a collapsed state and an extended state in which the ribs are tensioned and the canopy structure is in a fully deployed state and is under tension.
The collapsible shelter includes a plurality of connectors. Each connector is connected to the primary canopy and includes a first portion that receives one end of one rib and a second portion that receives one leg that is part of a set of legs that suspend the canopy structure above the ground.
As described herein, the collapsible shelter is of a self-locking and inverting type in that the canopy and frame structure are designed such that the user applies a force in two opposite directions to cause the canopy structure to move between the collapsed state and the fully deployed state. In one aspect, the user can apply the force with his or her foot to the central hub to cause inversion in the given, intended direction.
The leg 210 shown in
In one embodiment, the collapsible shelter 100 is configured to be transformable from a general canopy structure to a cabana. As shown in
In addition, as shown in
To use the weighted base 225, the user simple unscrews or otherwise removes the cap 229 and then delivers the material to the hollow interior of the weighted base 225. The shape of the weighted base 225 can vary and is not limited to the rectangular shape shown in
It will be appreciated that the first main canopy 310 and the secondary canopy 320 can have any number of different shapes and are not limited to the square shapes shown in the figures. The first main canopy 310 is larger than the secondary canopy 320.
The first main canopy 310 includes a vent (opening) 315 formed centrally therein. The vent 315 in the illustrated embodiment has a square shape. The secondary canopy 320 overlies the vent 315 and is securely attached to the first main canopy 310 at select locations to allow air, such as a gust of wind, that originates underneath the first main canopy 310 to be vented through the vent 315. The vent 315 protects against an unintended inversion of the collapsible shelter 100 and/or damage occurring due to wind blowing underneath the first main canopy 310. It will be appreciated that the secondary canopy 320 is not sealed along all the entire lengths of its edges since this would prevent venting from occurring. Instead, there are section of the secondary canopy 320 that are not attached (sealed) to the underlying first main canopy 310 and the gaps between the points of attachment define air flow paths for venting the air. The secondary canopy 320 covers the vent (opening) 315 so as to not allow any of the elements to pass therethrough.
The framework 200 includes a central hub 215 and a plurality of ribs 250 that are pivotably coupled to the central hub 215 at first ends 252 thereof and to the first main canopy 310 at second ends 254 thereof. The central hub 215 is defined by a body 212 that has a first surface or face 214 and an opposing second surface of face 216. The first face 214 faces upward in a direction toward the secondary canopy 320, while the second face 216 faces downward toward the ground surface.
The central hub 215 is shaped and sized to be received within the vent (opening) 315 formed in the first main canopy 310. In the illustrated embodiment, the central hub 215 has a disk shape (circular shape). The first face 214 includes a plurality of locking slots 230 formed therein for allowing the pivoting of the ribs 250 relative to the central hub 215. The locking slots 230 are integrally formed in the central hub 215 and are open along the first face 214 and along a peripheral side surface 215 that extends between the first face 214 and the second face 216. When the central hub 215 is in the form of a disk, the peripheral side surface 215 has an annular shape. For each rib 250, there is a corresponding locking slot 230 to receive the rib 250 and allow pivoting thereof.
In the exemplary illustrated embodiment, the locking slot 230 has a U-shape in that each locking slot 230 has an open end 232 and a closed end 234. The closed end 234 can be a curved end as shown. The locking slot 230 does not extend completely to the second face 216 and thus, the locking slot 230 defines a stop 240 which limits the degree of travel (pivoting) of the rib 250 relative to the central hub 215. This prevents over rotation of the rib 215 relative to the central hub 215. The stop 240 can thus be thought of as being a bearing surface. This ensures that each of the ribs is in a desired position when the ribs are fully extended and also prevents against an unintended inversion of the canopy.
As shown in
Proximate the first end 252, the rib 250 can have a sleeve 260 disposed around the rib 250. The sleeve 260 can thus be in the form of a hollow member that receives the distal end of the rib 250 resulting in the sleeve 260 being securely attached to the distal end of the rib 250. The sleeve 260 can be formed of any number of different materials, such as metal or a rigid plastic. The fit between the sleeve 260 and the rib 250 can be of a friction nature (friction fit) and/or an adhesive agent can be used to securely attach the rib 250 to the inside of the sleeve 260.
The sleeve 260 is formed such that at a distal end thereof contains an integral finger or extension 251. The finger 251 can contain a bore that extends transversely therethrough to allow the axle to pass through the finger, thereby coupling the sleeve 260 to the hub 215 in a pivotable manner. The size of the finger 251 is selected so that it can be received between the two side walls 237 (however, preferably there is not excessive space between the finger 251 and the side walls 237 so as to prevent excessive lateral movement of the finger 251).
Thus, the sleeve 260 is sized so that at least a portion thereof can be received within the locking slot 230 and can pivot therein; however, when the rib 250 is pivoted into a fully extended position, the sleeve 260 contacts (bears against) the stop 240 and this limits the degree of travel of the rib 250. In other words, the rib 250 can only be pivoted in a direction toward the central hub 215 for extending the rib 250 until the sleeve 260 contacts the stop 240.
It will be appreciated that the central hub can be constructed so as to not include the connectors 235 and instead have other structures that allow for pivoting of the ribs within the locking slots. For example, instead of an axle being used and extending through a hole in the finger 251, the first end 252 of the rib 250 can include a pair of posts that extend radially outward in opposite directions in a co-axial manner. These posts are received in openings (slots) formed in the locking slot to allow for the pivoting of the rib relative to the respective locking slot. In this case, the separate axle and connector 235 are eliminated or at least the axle is eliminated.
As shown in
The second face 214 of the central hub 215 can represent a surface to which a fastening element 400 is coupled for securely coupling the central hub 215 to the canopy structure. More specifically, the fastening element 400 can be used to securely attach the central hub 215 to the first main canopy 310. As shown, the central hub 215 is disposed within the vent (opening) 215 of the first main canopy 310.
Any number of different types of fastening elements 400 can be used to securely attach the central hub 215 to the canopy structure. In the illustrated embodiment, the fastening element 400 is in the form of a pair of locking straps 402, 404. The first locking strap 402 has first and second ends 411, 413 that are attached to the first main canopy 310 and similarly, the second locking strap 404 has first and second ends 415, 417 that are attached to the first main canopy 310.
The strap 402, 404 are overlaid such that the two strap 402, 404 are centrally positioned and generally form a cross-hair shaped structure. The straps 402, 404 are secured to the hub 215 using a fastener 405 or the like (e.g., rivet, screw, nail, etc.). In the illustrated embodiment, the straps 402, 404 overlap in a central portion of the hub 215 and the fastener 405 passes through the overlapped portions of the straps 402, 404. The straps 402, 404 are thus attached to the second face 216 of the hub 215. The first and second ends 411, 413 of the strap 402 are attached to two opposing edges of the first main canopy 310 and more particularly, the ends 411, 413 are attached to two edges that define the vent 215. As mentioned previously, the vent 215 has a square shape and thus, the two edges represent two sides of the square. Similarly, the first and second ends 415, 417 of the strap 404 are attached to two other opposing edges of the first main canopy 310 and more particularly, the ends 415, 417 are attached to two other edges that define the vent 315. As mentioned previously, the vent 315 has a square shape and thus, the two edges represent the other two sides of the square.
It will be understood that the fastener 400 can be different than the straps 402, 404. For example, another type of mechanical attachment can be formed between the straps 402, 404 and the hub 410 or an adhesive or other type of bonding agent can be used to attach straps 402, 404 to the hub 215.
However, the fastener 400 should be of a type that allows for the movement of the central hub 215 in the manner described herein. In particular, forces are applied to the central hub 215 to cause inversion thereof as described herein.
The central hub 215 can be constructed so as to be a universal hub in that the inclusion of extra locking slots 230 allows for the use of different numbers of ribs 250. For example in the illustrated embodiment, only four ribs 250 are connected to the central hub 215 and therefore, there is a plurality of open locking slots 230. If the canopy has a different shape and instead is a hexagon or octagon, then the same central hub 215 can be used and simply, additional ribs are mounted within these additional locking slots of the central hub. In addition, it will be seen that when the fastener is in the form of a strap construction, the strap portions extend across an area of the central hub 215 and in fact can cover locking slots formed in the central hub 215.
The locking slots are thus arranged circumferentially about the central hub 215.
The central hub 215 can be formed of any number of different materials including plastics, wood, or other suitable materials. In the illustrated embodiment, the central hub 215 is formed of plastic and comprises a molded structure.
The dimensions of the first tubular portion 510 are less than the dimensions of the second tubular portion 520 since the dimensions of the rib 250 are less than the dimensions of the leg 210.
The first tubular portion 510 includes a closed end 512. The closed end 512 defines a planar outer surface 514. Along the planar outer surface 514, a protrusion 525 is formed. The protrusion 525 acts as a retention means for releasably retaining the first main canopy 310 to the connector 500. As illustrated, the protrusion 525 can be an angled, ramp like structure and in particular, can be generally triangular shaped. The protrusion 525 thus has an angled surface 527 and a vertical surface 529 that intersects the angled surface 527 and can be formed at a right angle to the planar surface 514.
A coupling member (connector) 550 is provided to attach the first main canopy 310 to the connector 500. The coupling member 550 is thus fixedly secured to the first main canopy 310 and configured to be detachably coupled to the connector 500, thereby securing the first main canopy 310 to the connector 500. In one embodiment, the coupling member 550 is in the form of a strap that is fixedly attached to the first main canopy 310. The strap 550 can be a nylon strap that is attached to the first main canopy 310.
Preferably, the coupling member (strap) 550 is adjustable in nature to allow a secure fit and attachment to be realized between the connector 500 and the first main canopy 310. For example, the strap 550 includes a buckle 555 which allows the length of the strap 550 to be adjusted.
As shown in
The first strap portion 551 can be in the form of an elongated strap that has first and second ends. The first strap portion 551 is fixedly attached to the first main canopy 310 at an intermediate location between the first and second ends. As mentioned, any number of suitable techniques can be used to attach the first strap portion 551 to the first main canopy 310 including but not limited to using stitching or the like or a mechanical fastener or adhesive/bonding agent. One end of the first strap portion 551 is coupled to the buckle 555 and the other end of the first strap portion 551 passes through a slot formed in the buckle 555 so as to allow the length of the first strap portion 551 to be adjusted. When coupled to the buckle 555, the first strap portion 551 defines a first loop 559 and the first tubular portion 510 is received within this first loop 559. The tightening of the first loop 559 about the first tubular portion 510 provides a means for coupling (attaching) the first main canopy 310 to the connector 500 and thereby provide a means for receiving the legs 210 of the collapsible shelter 100. The adjustability of the first loop 559 allows for different sized connectors 500 to be used with the coupling member 550. By tightening the first loop 559, a secure attachment is achieved between the connector 500 and the first main canopy 310 and conversely, by loosening the first loop 559, the connector 500 can be detached from the first main canopy 310.
The second strap portion 561 can be in the form of a fixed second loop 569 that is fixedly connected at the ends of the loop 569 to the first strap portion 551. For example, two opposite ends of the second strap portion 561 can be fixedly attached to the first strap portion 551 as by stitching or the like or using any other suitable techniques, such as those described herein.
The length of the second loop 569 is thus fixed and not adjustable.
As mentioned, the second loop 569 also provides a means for securely attaching and retaining the connector 500 in place relative to the first main canopy 310. More particularly, when the first strap portion 551 is attached to the first tubular portion 510 and is in a fairly taut condition, the second loop 569 is slid over the angled protrusion 525 (which acts as a cam) and once the second loop 569 clears the protrusion, the strap section 560 drops into place in a space 570 formed between the protrusion 525 and the second tubular portion 520. The second loop 569 is maintained within this space 570 in the taut condition (by an interference fit), thereby detachably yet securely attaching the first main canopy 310 to the connector 500.
It will be appreciated that as the second loop 569 moves along the angled protrusion 520 in an upward manner away from the peripheral edge of the planar outer surface 514, it becomes harder to push the second loop 569 due to the taut nature thereof. As mentioned above, the strap 550 can be adjusted using the buckle 555.
The adjustability of the strap 550 allows for the connector 500 to be used with different sized and different shaped canopies 310.
The connector 500 and coupling member 555 thus provide a manner for detachably securing the canopy 310 to frame structure.
The ribs 250 can be held in place along the first main canopy 310 by one or more retainers 253. The retainers 253 can have any number of different types of structures including, but not limited to, ties, hook and loop fasteners, loops, etc.
The collapsible shelter 100 is formed such that in the fully opened position (
The collapsible shelter 100 is constructed to allow the user to easily cause the collapsible shelter 100 to assume the in-use state (
Once the collapsible shelter 100 assumes the in-use position shown in
It will also be understood that the converse action is likewise true in that after use of the collapsible shelter 100, the user first disassembles the canopy and frame structure from the legs 210. The detached canopy and frame structure are then placed on the ground surface with the top face of the canopy structure facing upward (i.e., as in the position of
Unlike conventional canopy structures which require assembly of the components of the frame and typically require the user to use his or her hands to assemble the canopy structure and/or to move the canopy structure between a collapsed (relaxed) state and an in-use state, the present invention is configured such that the user can user his or her foot to alter the state of the canopy structure (i.e., move between the collapsed and in-use states).
In addition and according to one other aspect of the present invention, the central hub is constructed such that an angle of the central hub, ribs and the canopy structure is carefully controlled such that after deploying the canopy structure to the in-use position, the entire collapsible shelter will fit for a four (4) foot square or a four (4) foot hexagon shaped playground. Without carefully control of the angle, the deployed collapsible shelter will not fit into a four (4) foot playground. Thus, the angle is important to control and tailor the overall footprint of the collapsible shelter.
It will also be appreciated that due to the design of the main components of the collapsible shelter and in particular, the dome-shaped construction, a user can easily open and close the collapsible structure within seconds. As discussed herein, to open the collapsible shelter, the loose cloth (canopy structure) is spread out on a ground surface and the collapsible shelter assumes a non-tensioned convex shape (
In yet another embodiment, cross supports can be provided for increasing the robustness and rigidity of the frame structure that supports the canopy structure. In particular, between a set of legs 210, a cross member can be provided to be releasably attached at its two ends to the set of legs 210. More specifically, each leg 210 can include a side connector which receives one end of the cross member. Any number of different types of side connectors can be used so long as the side connector is configured to receive and releasably couple to (e.g., interlock with) the cross member. It will also be appreciated that the cross member can be an elongated collapsible structure, such as a telescoping cross member structure.
The collapsible shelter 600 includes the hub 215, ribs 250, connectors 500 and the canopy structure 310, 320 as shown in the other figures.
The raised base 700 includes a pair of end walls 710 and a pair of side walls 720. When the raised base 700 is square shaped, the end walls 710 and side walls 720 can be the same (i.e., same lengths). The end and side walls 710, 720 can be formed of any number of different materials, including but not limited to wood, plastics, metal, masonry, etc.
The raised base 700 has a set of corner connectors 720 which each has first and second receiving portions 722, 724 for receiving respective ends of one end wall and one side wall. The first and second receiving portions 722, 724 can be formed at a right angle as shown. Each of the first and second receiving portion 722, 724 can thus include a receiving space or slot into which the respective end is inserted. A fastener 725 can be used to securely anchor the end of the beam within the slot. For example, a screw or nail can be used.
Each connector 720 has a main portion 730 formed between the first and second receiving portions 722, 724. The main portion 730 has a bore formed therein along a first axis. An anchor member 740, such as a stake, can extend downwardly from the main portion 730 for securely anchoring one corner of the raised base 720 to a ground surface. In addition, the main portion 730 includes a bore 735 that is open at the top and receives the bottom end of the leg 210. Any number of different techniques, including locking components, can be used to securely lock the leg 210 in place within the main portion 730. For example, a friction fit can be used or a locking mechanism can be used to lock the leg 210 in place. The insertion of the legs 210 into the corner connectors 720, thereby couples the collapsible shelter 600 to the raised base 720.
As mentioned, the combination of the shelter 600 and raised base 720 can define a sand box structure, a butterfly enclosure, a garden bed, etc. The dome shaped canopy 310 is elevated above the raised base 720 at a set distance and thus shelters the area defined internally within the raised base 720.
As discussed herein and as with the shelter 100, the collapsible shelter 600 is formed such that in the fully opened position (
The framework of the collapsible shelter is strutless and the flat (planar) faces of the central hub allow for the foot of the user to be placed squarely on the central hub to apply a force to cause the controlled, intended inversion of the canopy structure and the locking of the ribs in the extended positions.
It will be apparent from the foregoing that while particular forms of the invention have been illustrated and described, various modifications can be made without departing from the spirit and scope of the present invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims.
The present application claims priority to U.S. patent application Ser. No. 62/299,785, filed Feb. 25, 2016, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62299785 | Feb 2016 | US |