Recently, there has been a keen interest in researching and developing an air-breathing plasma thruster (ABPT) for very low earth orbit applications, typically in 80-260 km. ABPT uses incoming air propellant that is ionized and then consequently accelerated to produce thrust. Typically thrust level (90 mN-90 N) is required to cancel drag that is (60 mN-60 N) substantial at low altitudes. With an ABPT at a low altitude, there are many advantages: increased satellite resolution, weight reduction, and low launch cost. Additionally, with an increased number of spacecraft in high orbit, ABPT could be advantageous by effectively utilizing space resources and burning up on re-entry to prevent the formation of space debris. ABPT allows the elimination of propellant storage tanks and, therefore, the extension of the service lifetime of the satellite. However, many physical and operational challenges need to be addressed when dealing with these thrusters. The major challenge is developing an optimum approach to efficiently ionize air in a rarefied environment within an altitude range of 80-260 km. Due to the low density of gas at these altitudes, collimator designs are often used, introducing additional drag. With their study for ESA's GOCE mission, Wallace, Jameson, and Saunders mentioned that the thrust required appeared lower than anticipated for flying at this altitude. Ferrato, Giannetti, and Piragino's RAM electric propulsion study for air-breathing plasma engines evokes the current design performance limitation of air-breathing plasma engines as unable to produce positive thrust. The maximum thrust it could provide was 6 mN, but the drag was almost 26 mN. The proposed design of the ABPT engine has similarities with a scramjet in terms of the flow and inlet design. In a scramjet-type ABPT configuration, the incoming air is at a high speed that is not deaccelerated, unlike with a ramjet. This could potentially eliminate the complexity of using a collimator (which increases the pressure and reduces the velocity) and reduces drag. Its objectives drive the maximum mission timeline of a spacecraft for maintaining the orbit. Its life is heavily dependent upon material degradation due to erosion and the amount of propellant that it can carry.
There has been substantial experimental, modeling, and theoretical work done in air-breathing electric engines. This includes Cara, Amo, and Roma's design with a satellite mass of 1000 Kg that utilizes 4 inductive plasma thrusters and consumed power of 2.9 kW. A small-sat design by Diamant was proposed for application at 200 km altitude using a 2-stage cylindrical HET (Hall Effect Thruster) with ECR (electron cyclotron resonance) ionization first stage while utilizing 1 kW power. Shabshelowitz's design, a spacecraft powered by a combination of RF plasma and air-breathing electric engine feasibility, was explored at 200 km altitude by using a single-stage HET engine equipped with a propellent redundant tank. A potential scramjet-type ABPT design by Pekker and Keidar was proposed that used a HET type of acceleration. It was shown that such an engine could provide total drag compensation at 90-95 km altitudes. Hruby, Pote, and Olson considered a HET that used carbon dioxide as a propellant for the air-breathing plasma engine application for the Martian atmosphere. A Monto-Carlo air intake analysis study for Kazuhisa Fujita's proposed conceptual design (that could use an ECR device for ionizing air) showed the possibility of its operation in SSO orbit for power less than 3 kW. Romano, Ballester, and Binder's design, an inductive plasma thruster (IPT), was built that used 20 kW power using a 4 MHz radiofrequency generator. Based on the designs mentioned above, it was observed that the power requirement increased for lower altitudes to counter increased drag. Most of the designs mentioned have used a HET engine. While the designs mentioned above were built and tested, the ionization process was not discussed in detail.
Recently, there has been a growing interest in the research and development of propulsion devices for very low earth orbits. These devices would typically function with a thrust level of about 90 mN-90 N to counteract drag level (60 mN-60 N) in 80 km-260 km altitude ranges. The air-breathing plasma thruster would operate by in situ air propellant ionization to produce thrust in these altitudes. This device brings advantages such as low launch cost, payload reduction by eliminating propellant tanks, effective utilization of space resources, and enhanced imaging capability. However, there are some physical and operational challenges, such as developing an optimum approach to air ionization in a rarefied gas environment and building collimator-less designs (collimators introduce additional drag). In their study for ESA's GOCE mission, Wallace, Jameson, and Saunders mentioned that the thrust required appeared lower than anticipated for flying at this altitude. Ferrato, Giannetti, and Piragino's RAM electric propulsion study for air-breathing plasma engines evokes the current design performance limitation of air-breathing plasma engines as unable to produce positive thrust. The maximum thrust it could provide was about 6 mN, but the drag was almost 26 mN.
Recently it was proposed to use a scramjet-type configuration without air collimation. In a scramj et-type configuration, the incoming air is at a high speed that is not deaccelerated, unlike with a ramjet. This configuration could potentially eliminate the complexity of using a collimator (which increases the pressure and reduces the velocity) and reduces drag. Typically, an air-breathing plasma thruster would require an external neutralizer to inject electrons for ion beam neutralization. Whereas we propose a self-neutralizing air-breathing plasma thruster (SABPT) design that utilizes positive and negative ions to achieve beam neutralization. Earlier, it was shown theoretically that the SABPT has the potential to achieve self-neutralization by operating in a high to low electron energy mode operation. The ions generated inside the thruster could be extracted using electrodes with alternating potential (based on the polarity of the ion charge to extract). As a result, the charge densities would cancel out to achieve a self-neutralized beam. To achieve the design requirements, the electron source inside the SABPT would need to have prominent control over the electron energy for the generation of positive and negative ions. Additionally, its operation would require stability in harsh air plasma environments. To that end, we propose a low-power vacuum arc electron source as a potential electron source to fulfill the SABPT design requirements.
Vacuum arc technology has been studied starting from the 19th century. Gilmour and Lockwood conducted experiments to create vacuum arcs with various cathode materials for small propulsion systems with high power densities while simultaneously utilizing magnetic fields to focus the plasma jet. Zhuang et al. and Keidar et al. developed vacuum arc thrusters for the phone sat project at NASA Ames research center and BRIC-Sat CubeSat for US Air Force. The authors also developed an integrated compact magnetic field design for the thrusters. In ion sources, the article describes the development of plasma cathode electron guns using hollow anode and arc discharges. Vacuum arc thrusters exhibit the possibility of multimodal operation. Based on the previous work on the vacuum arcs and electron sources, we propose an arc electron source for the SABPT. The arc electron source (AES) has numerous advantages such as ease of design, long lifetime, ability to work in harsh plasma environments (vacuum-medium pressure range), does not require a separate gas flow rate, utilizes its cathode as a plasma source, and stable operation in pulsed regime while consuming less power. In conclusion, to avoid propellant storage and complicated designs, AES air ionization with self-neutralization capabilities for SABPT can be incorporated.
The primary focus of the present disclosure is to study the ionization inside an air-breathing plasma thruster (ABPT) in low earth orbit applications. For this high-speed technology to work, a high degree of ionization needs to be achieved. The present disclosure focuses on plasma chemistry simulation for air in the low earth orbits (80-110 km) to explore the possibility of high ionization of incoming air. The results of the plasma chemistry simulation showed the variation of ionization degree and species densities concerning the mean input energy that contributed to the chemical reactions. This research is essential to understand the ionization processes to develop a low earth orbit ABPT design. Our results have indicated the possibility of building ABPT without an external neutralizer. neutralization is created by extracting negative and positive ions to obtain neutralization, thereby eliminating existing designs' complexity.
The present disclosure describes an arc electron source for air ionization applications in a self-neutralizing air-breathing plasma thruster. The arc electron source is an electron source with a prominent level of electron energy control that is required for the air-breathing plasma thruster. The mean energy of the electrons in the arc electron source is controlled by changing the grid voltage in the range of 0 V-300 V. The Langmuir/Faraday probes were used to obtain ion/electron current, electron temperature, and electron density as a function of pressure and electron energy. Ion current measurements concerning distance from the source were obtained as a function of pressure and grid voltage. Optical emission spectroscopy was used to obtain electron temperature, spectral intensities, and ion formation rate. Additionally, a drift tube based on radial magnetic field electron confinement was designed to detect the presence of negative ions. It has been shown that both positive and negative ions can be produced thus providing conditions for a self-neutralizing air-breathing plasma thruster.
In describing the preferred embodiments of the present disclosure illustrated in the drawings, specific terminology is resorted to for the sake of clarity. However, the present disclosure is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents that operate similarly to accomplish a similar purpose.
Typically, in ion engines, ions are accelerated by the electric field to create a thrust. To compensate for that positive charge typically a separate device called a neutralizer is used to produce electrons. In this invention, we are creating both positive and negative ions, thus eliminating the need for a neutralizer.
Referring to
The entry electron source 106, entry electrode 104, magnet 110, and exit electrode 112 are linearly arranged in that order, for example by being coupled to the support 102 at an outer surface of the support 102. The entry electron source 106, electrode 104, magnet 110a that form a magnetic field, and exit electrode 112 each have a ring shape and extend completely about the outer surface of the support 102. Though in other embodiments, the electron source 106, entry electrode 104, magnet 110a, and exit electrode 112 can each be formed by more than a single element, and for example, the entry electrode 104 can be formed of multiple discrete electrodes; the electron source 106 can be formed of multiple discrete electron sources; the magnet 110a can be formed of multiple discrete magnets; and/or the exit electrode 112 can be formed of multiple discrete exit electrodes.
The entry electrode 104 is coupled to support 102 toward or at the entry side of support 102, and the exit electrode 112 is coupled to support 102 toward or at the exit side of support 102. In the embodiment shown, the entry electrode 104 is coupled to the right of the electron source 106, and can optionally be partly contained inside channel 103 at the inner surface of the support 102. The magnet 110a is coupled to the right of the entry electrode 104, between the entry electrode 104 and the exit electrode 112. And the entry electrode 104 is between the electron source 106 and the magnet 110. The entry electrode 104 and magnet 110 are between the electron source 106 and the exit electrode 112.
Accordingly, as air flows through channel 103, it passes between the electron source 106, then the entry electrode 104, then the magnet 110a, then the exit electrode 112. In certain embodiments, the air flow can be provided by a blower that directs air into the entry. The electron source 106 creates the positive and negative electrons 108 that project into channel 103. The entry and exit electrodes 104, and 112 cooperate to ionize the air in channel 103. The magnets 110a create a magnetic field that projects into channel 103 and accelerates the ionized air to create thrust, which cancels out drag force to maintain the satellite in orbit. It is recognized that the magnets are in embodiments where the thruster is used in a satellite.
As shown in
The radial magnetic field (
The ring-shaped thin iron plates 118 at the end of the thruster result in a peak radial magnetic field 130. In this region, the electrons from the air plasma, when extracted due to alternating potential over the electrodes are confined. The engine was designed based on the condition that re (electron Larmor radius)<Length of the thruster <ri (ion Larmor radius) to achieve electron confinement. In the first cycle, when the polarity over electrode 1 is negative (for instance −300 V), positive ions are extracted. Simultaneously, for positive polarity over electrode 1, negative ions are removed. The extraction of the ions is due to E×B acceleration. The consecutive extraction of positive and negative ions resulted in a neutralized jet 132 at the exit of the SABPT 100 to produce thrust (
As shown in
The CAES 106 is best shown in
In both designs the electrodes are ring-shaped. In
The CAES 106 is a combination of an arc plasma generator and an electron extraction grid. The arc plasma generator is the arc plasma source which is everything except the grid. It creates metal ion plasma consisting of metal ions and electrons. The grid can be seen in
Housing 128 and housing 124 prevent the escape of flux. The electromagnet is housed inside them. The shields are made up of iron to prevent the escape of magnet flux. Iron has high permeability which means it has higher magnetic flux conductivity. An acceleration stage includes electrodes 104, 112, and alumina ceramic break 121 for ion extraction and prevention of current loss/secondary electron emission to/from the inner walls of the thruster. The ceramic break 121 is a hollow tube with open ends that receives and encloses the ceramic housing 126, inner magnet 120, iron shield housing 124, outer ceramic housing 144, and the standoff 140. Accordingly, the coil magnet holder 136 and outer ceramic housing 144 extend through the central opening of the CAES 106 (including the electrodes, electron extraction grid, and insulator), and into the acceleration stage ceramic break housing 121. The large ceramic housing 126 receives the coil magnet holder 136, which in turn receives iron shield housing 124, which receives the standoff 140 through one end of the iron shield housing 124, and the inner coil 120 through an opposite end of the iron shield housing 124. Of course, other suitable arrangements of the components are withing the spirit and scope of this disclosure.
As the insulation/walls between electrodes are ceramic aluminas and it is not metal, the ions that are extracted would not get lost to these walls as they are not conductive. Usually high-energy electrons/ions can interact with metallic walls and cause secondary electron emissions as well, which doesn't happen here. Iron plates are used to create peak radial magnetic field region 130 for electron confinement in the ion acceleration channel. A peak magnetic field region at the exit of the thruster is created. There are iron plates at the exit of the thruster that results in a magnetic field profile to shape as shown in
The electron grid 138 shape looks like the image in
The magnetic field design is discussed in
Turning to
Systems 100, 100′ require longer channels than conventional systems. A longer ionization channel is due to reduced pressure when air is used. The ionization channel length might be 30 cm to 1 m. Here we are ionizing air in our design. Air is majorly nitrogen that has a small ionization cross section and hence requires longer ionization lengths to completely ionize. The positive bias on the grid results in the radial extraction of electrons from the arc plasma, unlike coaxial AES (axial motion of electrons). The increment of mean electron energy is directly proportional to the increase in the bias. The high and low energy operation would result in the formation of positive and negative ions. The ionization rate (electron density/neutral density) improves with the grid voltage (mean electron energy). Simultaneously, at lower energies (less than 4 V), O− ion density is more substantial than positive charge density as the attachment reaction dominates the ionization rate coefficient. Again, the thruster system 100′ (like thruster 100) is a neutralizer-less design with an arc-based electron source. A typical electron source (hollow cathode) would require a vacuum background, a thermionic emitter heating system, and a separate propellant tank for its application. Interestingly, CAES 100, 100′ do not require those systems. Most importantly, CAES can efficiently operate in the medium pressure range (10−4 Torr-101 Torr). The main objective is to use negative ions and positive ions created in the air ionization process using CAES leading to an extracted neutralized beam at the exit of SABPT.
Parts of the SABPT V1: CAES (grid holder holds electron extraction grid, 2 anodes, 1 cathode, and 3 Teflon insulator rings), magnet casing (shown in slide 6, holds permanent N42 bar magnets), ceramic (prevents current loss and heating of magnets), 3 N42 ring magnets (to create a cusped magnetic field for electron confinement as shown in
Referring to
This would cause cathode spots formed by CAES to rotate and spread in the J×B direction. About 8 magnetic field contours were formed by using N-poled magnets at 90 degrees from each other. The magnetic flux density at the arc spot interface was about 0.014 T. The acceleration region of SABPT 100′ operates with 3 permanent ring magnets configuration. The magnets generate 3 peak cusp regions of the magnetic field. This type of magnetic field configuration prohibits electrons from hitting the walls, hence preventing wall erosions. In the SABPT 100, electrons may interact with the walls at the exit of the thruster. The magnetic field in this case prevents electrons from reaching walls, reducing losses. High magnetic fields are used in these types of engines/thrusters to confine electrons. As thruster is primarily generated by ions (as ions are heavier than electrons), so we use the magnetic field to confine them. The magnetic field also results in the acceleration of ions due to Lorentz force which is ExB acceleration.
The ability to operate by in situ air propellant ionization creates advantages such as low launch cost and increased payload capacity of the rockets. Additional superiority over existing plasma thruster designs is due to intensified satellite mission capabilities such as earth imaging, reduction of the number of pollutants released in the atmosphere, and ability to untie the link between the stored propellant and lifetime, and the prevention of space debris formation. However, challenges such as drag more than thrust induced due to collimator air inlet design exorbitant power requirements, and methods to enhance ionization need to be addressed. For very low earth orbit, missions such as low earth imaging, low-cost synthetic aperture radar, lidar missions, telecom-based missions for reduced communication windows, GIS, and Solar irradiance data collection missions can be performed using a SABPT based propulsion system in a sun-synchronous dusk dawn orbit.
It is further noted that, in other embodiments, for example as shown in
It is crucial to study air ionization in detail as it affects the thrust, power, ionization layer length, and efficiency. Additionally, different processes to enhance ionization should be explored. Another essential requirement for the operation of an HET-type accelerator is the neutralization of extracted ion flux utilizing a hollow cathode. However, hollow cathode operation requires propellant, albeit it needs a relatively low flow rate. Nevertheless, to avoid propellant storage, one needs to consider potential self-neutralizing solutions.
In the present disclosure, we present chemical kinetics plasma simulation results for the low-pressure air ionization process. We also highlight the evolution of respective species densities concerning mean input electron energy at different altitudes. At the same time, based on air ionization analysis, we assess the possibility of a neutralizer-free concept for ABPT. It will be shown that there is a potential to achieve self-neutralization by operating in a high-low electron energy mode operation. The ions generated inside the thruster could be extracted using electrodes with alternating potential (based on the ion charge to extract,
Air-Breathing Electric Engine Chemical Reaction Simulation
The primary focus of the present disclosure is air ionization using detailed plasma chemistry. The present disclosure also teaches that it is possible to modulate positive and negative ions extraction and provide neutralization without an external neutralizer. Below we describe such a self-neutralizing ABPT device (SABPT). The ABPT schematics without an external neutralizer are shown in
Given this, the main goal is to utilize these negative ions and positive ions to create a neutralized beam at the exit of ABPT, thereby eliminating an external cathode neutralizer requirement. The main advantage of a purely air-breathing propulsion approach is the complete absence of the additional propellant requirement. The formation of positive and negative ions is controlled by electron energy. Electrons are injected along the channel by electron sources marked in
In the present disclosure, plasma chemistry simulation was conducted by solving a differential equation (equation 1), progressing to a total time of 0.125 milliseconds. The simulation time is decided to assume an orbital speed of 8 km/s and a maximum chamber length of about 1 m.
Chemical Composition Calculation
The reaction rate equation was used to calculate updated densities of reaction species with mean electron energy ranging from 0-200 eV. The simplified reaction rate equation used is shown below:
In the above reaction equation, na stands for the a th species density (m−3), kb is the bth reaction rate coefficient (it is a function of electron temperature Te and the gas temperature T g m3/s), and nb,c is the c th reactant density in the bth reaction. A total of 167 chemical reactions occurs between N2 and O2, as shown in Appendix Table II of Anmol Taploo, Li Lin, Michael Keidar; Analysis of ionization in air-breathing plasma thruster. Physics of Plasmas 1 Sep. 2021; 28 (9): 093505. table II. The initial densities were selected based on the air number density in the altitude range of 80-110 km. The gas temperature is the ambient temperature of the air at the altitudes of 80, 90, 100, and 110 km.14 The M species is the total neutral density that was the sum of the density of O, N, N2, and O2, as shown in Table I. For 80, 90, 100, and 110 km altitudes the densities selected were 5.70×1020, 6.97× 1019, 1.16×1019 and 1.68× 1018 M−3 in all the calculations. These densities were obtained from MSIS-E-90 Atmosphere Model14 using the coordinates of Washington DC, USA. The reaction rates not in the database were calculated (by computing the electron energy distribution function with the Boltzmann equation) utilizing the cross-sections obtained from the LXCat database.
Pulsed Simulation to Control Positive and Negative Ion Production. Bimodal Operation of ABPT.
In this section, the electron energy will be sweeping in the form of a high and low-energy pulse, as shown in
As shown in
Results
In this section, the results of air ionization have been analyzed. Firstly, the plasma simulation involved studying the evolution of species with increments in mean electron energy. Secondly, the self-neutralization in an ABPT is proposed and simulated. Lastly, the ABPT performance parameters were calculated using the obtained results.
Air Ionization Simulation
For performing plasma simulation for low-pressure air, the database includes all the reactions mentioned in Appendix Table II. For higher mean electron energy, the simulation results do not change. The electron sources added electron density based on mean electron energy to the system. Due to different chemical reactions such as ionization, electron detachments, and ion-neutral collisions, there was an increase in the electron density in the system. The variation of electron density with mean electron energy can also be observed in
The simulation time was set by assigning the engine length as 1 m at the flight speed of 8 km/s. The simulations showed that for 100 and 110 km altitude, the simulation required more than 1 m ionization chamber length (0.125 ms total simulation time) to ionize air fully (reach 100% ionization rate). The proposed scramjet-type thruster is efficient if the air is highly ionized. It takes more time due to less air density and a higher mean free path. This also explains why long channel engine length at higher altitudes is required for ionization to reach its peak. According to Romano et al. altitudes above 120 km in VLEO for engine length in the range of 0.3-3 m, the engine would experience free molecular flow. The region beyond this altitude is considered a free molecular flow region. With the height increment, the mean free path between molecules increases, and the particles will travel longer distances to collide with another particle, thus decreasing the collision frequency. The high mean free path effects can be viewed in our results. Initially, our simulation peaked in ionization values for 80 and 90 km altitudes in mean electron energy value of 30 eV and less. For 100 km altitude, it reaches maximum values around 100 eV. There is not much ionization degree surge for 110 km altitude (transition region), as the simulation's total time is limited to 0.125 ms.
The simulation for 80 and 90 km was performed for 1-200 eV, but only 1-30 eV results are shown above. This was because the results do not vary beyond 30 eV. Initial densities for the ions and electrons were set at 100 m−3.
The simulation results for 90 km were performed as shown in
Additionally, the authors proposed the atomic oxygen generator design for material degradation studies. Lastly, Romano et al. considered deriving an inductively heated plasma generator to handle corrosion effects. These methods could be used to study and eliminate the corrosion and electron attachment effects in the ABPT. The prime objective would be to minimize the impact of corrosion and drag inside the engine. By preventing the negative ions from neutralizing with the walls (then causing erosion), our grid-less concept of self-neutralization operation where both positive and negative ions will be extracted and used to produce thrust would therefore be advantageous. Therefore, the main goal is to utilize these negative ions and positive ions to create a neutralized beam at the exit of ABPT and eliminate the requirement for an external cathode neutralizer.
Simulation of Self-Neutralizing Operation
In this simulation, we consider alternating mean electron energy with various pulse durations to produce alternating positive and negative ions. Mode operation of low energy for a longer duration could have higher negative ions density. From
This was also observed in our simulation. The negative ions' density was significantly smaller as compared to positive ions. Additionally, lower energy required longer simulation times to reach peak densities from our simulation. The simulation reached a steady state faster for a wide mode operation energy range (5, 160 eV). The reaction rates for ion species caused reactions to accelerate when the high energy mode was switched on. The simulation follows quasi-neutrality. From
Q=nl e U e T (2)
The total charge density was calculated using equation (2). Where Q, ni, e, Ue, and T are net charge density (C/m2), positive/negative ion density (m−3), charge, exhaust velocity (m/s), and T is the mode operation time (T1 or T2 s). The results plotted in
ABPT Performance Calculations
In this section of the present disclosure, the ABPT design performance was estimated. Based on the idea of bi-modal operation, parameters such as thrust, power, and thrust-to-power ratio can be obtained. This segment also involves calculating drag force based on variation in the geometry dimensions so a condition of thrust greater than drag could be obtained. The thrust was calculated for both low and high energy modes depending on the respective negative and positive ion densities. Afterward, a time average of thrust was obtained to check if it could compensate for the drag force. The performance calculations are shown below.
Thrust can be estimated as follows:
T=rh(V−Vo) (3)
Here T, rh, V, and Vo are thrust (N), mass flow rate (Kg/s), exhaust, and initial velocity (m/s), respectively. Mass flow rate and exhaust velocity can be obtained:
rh=Mπ(Tb2−Ta2)Von1 (4)
And,
Given above, M and φ are N2+/O− ion mass (Kg) and extraction voltage (200, 500, and 750 V). It is important to calculate drag for a cylindrical ABPT geometry. Assuming the engine to have an outer and inner radius (rb and ra), the maximum possible drag on the ABPT can be estimated as follows,
D=M
a
n
gaeπ(Vb2−Va2)Vo2 (6)
Here, D, Ma, and n g as are drag force (N), the mass of air (2.44×10−25 Kg), and gas density (5.7×1020 m−3 and 6.97×1019 m−3 for 80 and 90 km altitude). The outer radius (r b) used in calculating drag was 0.05 m, whereas the inner radius (ra) was varied from 0.04 to 0.03 m, to understand the effect of geometry on drag force. The average thrust force was calculated using the results from high and low energy modes. Using the equation (3) obtained above, the time-averaged thrust force can be estimated as:
T
average=(T
After calculating the average thrust, the average power supplied to the discharge to produce the required output was calculated. We intend to estimate the order of magnitude of the power level required in the scope of the present disclosure due to the known complexity of electron transport analyses due to anomalous mobility. As such, we have calculated only ion current for such an estimate. The power associated with ion current can be calculated as:
P
average=φ[(I1)highT1+(I1)low]/(T1+T2) (8)
The average power supplied here is a function of ion current (high and low energy mode) and mode operation time. The ion current can be obtained as follows:
I
t
=n
1eVoπ(rb2-ra2) (9)
Here, Ii and ni are ion current and ion density. As the ABPT needs to operate in a bimodal function, ion current for positive and negative ions was calculated. The average thrust obtained using high, and low energy thrust forces at different extraction voltages (200, 500, and 750 V) was 45.44, 82.1, and 104 N for 80 km and 5.52, 10, and 12.63 N for 90 km altitudes. In contrast, the drag force generated on the geometry of ABPT was calculated by keeping rb as 0.05 m and for different values of ra (0.04, 0.035, 0.03 m). Based on the calculations, the drag force obtained was 25, 36, and 44 N for 80 km and 3.1, 4.31, and 5.5 N for 90 km altitude. This is the max drag that can be caused on the ABPT surface. An in-depth analysis would be required in future studies to study drag force inside the engine (due to skin friction and thickness). The investigation would also be dependent upon the defined transition region. For altitudes above 120 km, generally, DSMC simulations would be required to estimate the drag coefficients and force.8 In case of lower altitudes such as 80-110 km, heating rates would also be added to a drag model for simulation to obtain a probable drag coefficient and force. Based on the above results, a 300V+extraction voltage system could potentially be an effective solution for generating positive thrust and drag compensation. The ion currents for low and high energy modes obtained were 15 mA and 4.58 kA for 80 km and 0.7 mA and 0.556 kA for 90 km altitude. The negative and positive ion densities used for calculations were 3.84×10 15 and 1.14×10 21 111-3 for 80 km and 1.801× 1014 and 1.385×1020 m−3 for 90 km. The neutralization was achieved by extracting the produced ions based on their T1 and T2 values such that the plume would be neutral. To keep the average power minimum as possible, the average power supplied to the discharge at extraction voltage 300 V was obtained at 80 km as 1.37 MW for a thrust of 59 N, which is sufficient to counter 58 N of drag (re and ra as 0.05 and 0.03 m). The average power supplied at the same extraction voltage at 90 km altitude gave a power value of 166 kW for the thrust of 7.2 N to counter 7.18 N of drag force successfully. At 80 km, the power is relatively high, thus making the thruster operation challenging.
On the other hand, the power reduces at 90-100 km and creates more favorable conditions. Pekker and Keidar also concluded that high power would be required when complete ionization is assumed. In addition, we have calculated the maximum possible drag whereas, in reality, only lateral surfaces will experience drag. The drag analysis for this is beyond the scope of the present disclosure. However, the thrust and power requirements might be reduced. The power required by ABPT can be transmitted to the satellite for maintaining the orbit and can potentially be fulfilled using a laser-beamed power transmission. Using the values of thrust and power, the thrust-to-power ratio of 43 mN/kW for 80 km and 43.4 mN/kW for 90 km was calculated at 300V extraction voltage. From
Concluding Remarks
The present disclosure aimed to understand the ionization process inside an ABPT to develop a practical design solution for VLEOs. Conceptually it was shown that this ABPT design could work constructively in 80-90 km altitudes by producing sufficient thrust to compensate for the drag. Such an engine could also be used at higher altitudes with variations in the geometry. Species such as N+, O+ and O− were dominant in maximum positive and negative ion densities obtained from the simulations. We have found that ionization degrees (electron density/neutral density) were high in the altitude range of 80-90 km.
In the present disclosure, the possibility of neutralization by operating the ABPT in low and high-energy modes was explored. The idea was to obtain the bi-mode operation time ratio for low-high energies to reach the condition when the cumulative positive and negative ion charge densities after extraction would cancel out for the ABPT. The energy range for selecting the highest negative ion production was elected by performing myriad chemical kinetics simulations. The energy range (10, 30) and (100, 130 eV) for 80 and 90 km altitude was set for ion total charge density calculation. It was noticed that by mode operation of the ABPT in low-high energy mode for 6×10−6 s and 2×10−11 s for 80 km and 2×10−5 s and 2×10−11 s for 90 km, the net charge densities would cancel out after extraction and thus resulted in fulfilling the criterion of self-neutralization. Based on the densities obtained, parameters such as ion, electron current, time average thrust, drag, power, and thrust-to-power ratios were obtained at different extraction voltages. The average thrust obtained was sufficient to maintain the orbit by drag compensation in the 80-90 km altitude region.
To validate the obtained results and prediction of ionization, an experimental approach would be crucial. It would be interesting to develop methods to increase the ionization degree for 100 km and above altitudes. An in-depth analysis for electron current measurement would be required to estimate the total power supplied. Methods such as Rayleigh Microwave scattering, and optical emission spectroscopy could be used in the future to experimentally obtain the species densities and plasma temperature for comparison with simulation results.
Referring back to
Earlier, it was mentioned that AES would require a prominent control over electron energy to be utilized as a suitable electron source for SABPT design. To that end, AES includes an electron extraction grid (
The present disclosure characterizes AES for air ionization applications in a SABPT. The experimental data presented here demonstrate the generation of positive and negative ions. The diagnostics methods such as Langmuir/Faraday probe, optical emission spectroscopy (OES), and magnetic filter to measure negative ion current was utilized to characterize the air plasma. The Langmuir/Faraday probes were used to obtain ion/electron current, electron temperature, and electron density as a function of pressure and electron energy. Ion current measurements concerning distance from the source were obtained as a function of pressure and grid voltage. Optical emission spectroscopy was used to estimate the electron temperature, electron density, and electron energy distribution. Lastly, a magnetic filter was designed/tested to analyze the presence of negative ion current in the air plasma.
Design and Characterization of AES for Air Ionization
The primary focus of the present disclosure is to characterize air ionization using AES. The present disclosure also suggests that by modulating the energy of AES and as such forming positive and negative ions, a low-power self-neutralizing SABPT can be achieved.
A complete electron source comprising a vacuum arc source and the electron extraction grid can be observed in
The present disclosure describes the AES using intrusive and non-intrusive plasma diagnostics methods.
The gate was opened in the second stage, and the stored inductor energy was discharged into the vacuum arc source. With the addition of a capacitor, the overall discharge current was increased. The radius and length dimensions for the cylindrical cathode, anode, and ceramic are 5.5 mm and 40 mm, 6.5 mm, and 35 mm, and 12.5 mm and 30 mm, respectively. These dimensions were chosen tentatively as our primary focus is studying ionization and optimization. The ceramic was thin enough for a good conduction gap and required a thin carbon paint layer (100 Ω-200 Ω resistance between cathode and anode) to ignite the arc. The electron extraction grid is an aluminum grid aperture (diameter 4 mm for each opening) placed on a 50 mm diameter 3D printed extraction grid holder. The aperture was 25 mm away from the source to avoid arcing. The chamber was pumped down using a roughing pump to reach a base pressure of 0.05 Torr. An air leak allowed for a small air flow rate into the chamber. A Langmuir probe with a 2 mm wire length was placed in front of the grid for Langmuir probe experiments. A Faraday cup made up of aluminum was used for ion current measurements. For OES, a Stellar Net Inc. OES spectrometer was coupled with an optical probe placed close to the quartz viewing port of the chamber. The SpectraWiz software was used on the PC to monitor the spectrum. Lastly, the magnetic filter (to measure negative ions) was designed for a length and diameter of 50 mm and 14 mm with a magnetic field of 0.12 T using Alnico permanent magnets (diameter and height as 22 mm and 8 mm).
Optimization using Magnetic Field
We designed and added an air-cored coil axial magnetic field of 0.15 T to the vacuum arc source to improve the performance. The magnet system does not require an external circuit, and it can be easily integrated into the source. The addition of a magnetic field causes cathode spot rotation and uniform cathode erosion at the cathode-ceramic interface to improve the performance of the source.
Additionally, plasma bends in the J×B direction leading to improvement in ionization, causing an increment in the plasma density and velocity. The ionization in the source was improved with an increase in the magnetic field. The goal was to obtain the optimum magnetic field condition for AES such that the air ion/electron current was maximized. An air-cored coil magnetic field was simulated in FEMM software, as shown in
Air ion and electron current experiments were performed at different pressures concerning applied magnetic field 0 T-0.25 T. As observed in
Langmuir Probe and Faraday Cup
The Faraday cup experiments were performed using a cup area of 0.03 m2. The current was calculated using Ohm's law for a potential drop across a 100 Ω resistor. Additionally, the Langmuir probe was built with titanium wire for a thickness and length of 1 mm, and 2 mm exposed to the plasma (the remaining was shielded using a non-porous alumina ceramic). Results have been presented below.
Optical Emission Spectroscopy (OES) and Plasma Chemistry
The OES technique gave an insight into plasma chemistry by studying the emissions in the visible spectrum. The emission lines are interpreted from the NIST database for atoms and the molecular spectra book for molecules. The results of OES can also assist in understanding plasma chemistry. The electron temperature, electron density, and energy distribution function parameters could be calculated. The natural logarithmic equation (10) is based on two selected line spectrums.
Here i, I, λ, A, g, kB, Te, and E are spectral line number, spectral line intensity, wavelength (nm), transmission probability, statistical weight, Boltzmann constant (1.38×10′ m2 Kg s−2 K−1), electron temperature (eV) and energy (eV). The equation (10) mentioned above can be curve fitted to obtain electron temperature. When plugged into the ion saturation current equation from the Langmuir probe, the electron temperature can give electron density. Alternately, the Saha equation could also be used to obtain electron density. The above equations are based on the local thermodynamic equilibrium (LTE) condition. The vacuum arc sources have EEDF (electron energy distribution function) in the Maxwellian regime due to LTE and high collision frequency. This condition can be used for our case because the incoming airflow is exceptionally low-density. The next step is to obtain the reaction rate coefficient for attachment and ionization reactions. The rate coefficients can determine the rate of positive and negative ions formation based on the plasma chemical reactions and their transport coefficients. The rate coefficient is given by,
Here, e, ε and φ, me, and σk (ε) are electron charge, electron energy (eV) and mean electron energy (eV), the mass of the electron (9.1×10−31 Kg), and electron impact collisional cross-sections (m2). The formation rate for specific reactions can be obtained by multiplying rate coefficients with their respective reactants' number densities. The above equations 10 and 11 consider LTE. The Boltzmann equation shall be solved in the case of non-Maxwellian distribution (non-thermal plasma) because the Boltzmann transport equation assumes the effect of the inelastic collision. It is computationally expensive. A Boltzmann solver can be used to compute EEDF when the EEDF distribution is non-Maxwellian. The GUI of the solver takes input as a collision cross-section database which can be obtained from the LXcat website. The other inputs are gas temperature, ionization degree, plasma density, mean electron energy, and electric field by number density ratio to compute rate and transport coefficients. Additionally, EEDF and rate coefficients can provide adequate knowledge of plasma chemistry. Hence, we use it to verify the ion formation concerning our parameters, such as extraction grid voltage and pressure.
Magnetic Filter Design
The negative charge in the air plasma is a blend of electrons and negative ions (O− is dominant). These charges can be differentiated based on their mass, gyro radius, and velocity (distance/delay time). The O− ions are typically formed at lower energies due to the dissociative attachment process. However, the ions get destroyed mainly because of electron impact detachment or mutual neutralization with O+ and O2+ ions. Therefore, researchers have attempted to measure and study negative oxygen ions using the experimental and modeling approach. For instance, McKnight investigated drift velocities and rate constants for negative oxygen (in oxygen plasma) ions experimentally as a function of electric field-neutral density ratio, pressure, and gas temperature, to verify the calculations with their numerical results. In the field of helicon wave discharge, Mieno et al. experimentally studied negative and positive oxygen ions formation in an oxygen plasma due to rf (radio frequency) power modulation (on-off power) using a time-of-flight mass spectrometer. Additionally, Zhang et al. used a floating harmonic method to investigate negative ion density and electronegativity variation with the radial distance, gas pressure, and power in an inductively coupled plasma. Regarding a mathematical model, the authors obtained a temporal variation of negative ion density by solving a 1D hydrodynamic drift model (motion of charges, ionization, and recombination reactions in a spatial-temporal varying electric field). While most works were conducted for an electronegative gas (O2) plasma, the research lacked experimental negative oxygen ion data for air plasma.
To this end, we propose an approach based on partial magnetization through magnetic field confinement of electrons. The negative ions drifting towards the probe will allow ion current measurement. The magnetic filter length was decided based on the criteria that the dimension (LTube) was selected between the range of Larmor radius for negative ions and electrons. This condition permitted effective electron confinement while ensuring negative ions drift towards the current measuring electrode 2. The measuring tube design system was electrically floating to prevent positive ions from entering electrode 1 (due to the potential difference between electrode 1 and the ground). The length of the tube was inversely related to the applied magnetic field.
The acceleration region design is guided by partial magnetization conditions:
where mi, UBattery, ue, ui, and B are oxygen ion mass (2.65×10−26 Kg), applied voltage, initial electron, initial ion velocity (ratio of the distance between AES-tube and delay time), and the applied magnetic field using Alnico permanent magnet (0.12 T). Based on equation 12, a tube length of 5 cm for an applied voltage of 80 V was selected for the experiments such that electrons were radially confined, and the negative ions were not magnetized. The applied voltage results in an electric field between the plasma, electrodes 1 and 2 (
Results
In this section, the positive and negative air ion formation by the AES were analyzed.
Plasma Parameters
The ion and electron current as a function of grid voltage and pressure (mean electron energy) are presented in
The distance between the grid and source was set to prevent arcing and secondary electron emission in a medium pressure regime. The total ion current (saturated around −40 V) can be seen in
The current-voltage characteristics measured by the Langmuir probe yield the following electron temperature values 1.82 eV, 1.15 eV, and 1.63 eV for pressures 0.05 Torr, 0.07 Torr, and 0.09 Torr, respectively. These values are typical for vacuum arc sources (1 eV-2 eV). These temperatures were calculated at the grid voltage of 0 V. Additionally, electron temperatures with grid voltages were obtained more accurately using OES results discussed below. First, the electron temperatures were utilized to calculate the electron density. Later, the estimated electron densities were used to obtain the ion formation rate.
The ion current variation with the grid voltage can be observed in
OES Measurements
The OES analysis was performed for 2 cases. The first case involved placing the OES probe between the vacuum arc source and the extraction grid, and for the second case, the probe was placed above the grid.
The results show the OES spectrum dominated by Cu+ ion emissions (
When the probe was placed above the grid, most intensities were seen in
The OES experiments were conducted for 0.07 Torr-0.5 Torr pressure ranges for grid voltages of 0 V-6 V to potentially prove the presence of O− ions in the air plasma. The lower voltage ranges were selected because the attachment rate coefficients dominate the ionization rates in mean electron energies less than 5 eV. Based on
Based on measured electron temperature and electron density one can calculate the rate of formation of the ion through electron impact:
R
f
=k
k
n
e
n
n (13)
where, Rf, ne, and nn are the rate of ion formation (s−1), electron, and neutral density (N2 or O2, m−3). The results for Rf can be seen in
The electron density at a 20 mm distance from Faraday cup experiments for 0.07 Torr and 0.09 Torr was used for calculations. The formation rate can be utilized to study the special-temporal evolution of ion/electron number densities in plasma by solving the chemical kinetics equation. Typically, ionization reaction rate coefficients increase with mean electron energy and vice versa for attachment reactions. It can be seen that the O− ion formation from the
Magnetic Filter Measurements
Negative ion current measurements are shown in
Earlier, it was observed that the coefficient for the attachment was more significant than the ionization reaction below 5 eV temperature. The plasma temperature obtained from the experiments was in the 1 eV-2 eV range. Therefore, the temperature was not high enough to create higher ionization. Additionally, the grid voltage was below 5 V (mean electron temperature); we see a more significant negative ion current than a positive ion current.
As previously discussed, the SABPT would operate by controlling the mean electron energy of the electron source to produce positive and negative ions. The proposed electron source for the SABPT design (AES) contained an electron extraction grid that could potentially be pulsed in the range of 0 V-300 V to produce maximum positive and negative ion densities. Furthermore, quantitative analysis based on experimental results has been described in the next section.
Concluding Remarks
The present disclosure aimed to characterize a magnetic field-enhanced AES for air ionization applications inside a SABPT. It was designed using a vacuum arc plasma source coupled with an electron extraction grid. The grid enabled the control of the mean electron energy. Experimentally, it was shown that the positive ion current, electron current, electron density, and electron temperature increased with an increment in the grid voltage. On the contrary, the measured negative ion current reduced with the grid voltage. Furthermore, a combination of Langmuir probe/Faraday cup, OES, and magnetic filter tube plasma diagnostics enabled us to characterize the AES.
The mechanism of SABPT involves alternating the electron energy of an electron source to create positive and negative ions to achieve self-neutralization. It has been shown that the negative oxygen ion formation rate was higher in the case of low electron energy (1 eV-2 eV) while high electron energy leads to a higher positive ion formation rate. It was obtained that the maximum positive and negative ion currents are 20.2 mA and 40 mA respectively, the electron density is about 3×1015 m−3, and the electron temperature is about 1.1-1.2 eV. While self-neutralization. Presented experimental results suggest that conditions for the self-neutralizing air-breathing plasma thruster proposed theoretically can be achieved. Further scaling up of the system in power and size is needed to produce thrust for VLEO application.
Controller 130
As discussed in embodiment A, the entry and exit electrodes 104, and 112 are controlled to create either positive ions or negative ions. For example, when the entry electrode 104 is positive and the exit electrode 112 is negative, then positive ions are extracted. When the entry electrode 104 is negative and the exit electrode 112 is positive, then negative ions are extracted. Thus, modulating between high and low allows the charge densities to be canceled out at the exit of channel 103. And in embodiment B, the grid controls the formation of positive or negative ions.
In one example embodiment A, a controller 130 (
Controllers 130, and 230 can include a processing device to perform various functions and operations in accordance with the disclosure. The processing device can be, for instance, a computer, personal computer (PC), server or mainframe computer, or more generally a computing device, processor, or application-specific integrated circuits (ASIC). The processing device can be provided with one or more of a wide variety of components or subsystems including, for example, a co-processor, register, data processing devices, subsystems, wired or wireless communication links, input devices (such as touch screen, keyboard, mouse) for user control or input, monitors for displaying information to the user, and/or storage device(s) such as memory, RAM, ROM, DVD, CD-ROM, analog or digital memory, flash drive, database, computer-readable media, floppy drives/disks, and/or hard drive/disks. All or parts of the system, processes, and/or data utilized in the system of disclosure can be stored on or read from the storage device(s). The storage device(s) can have stored thereon machine-executable instructions for performing the processes of the disclosure. The processing device can execute software that can be stored on the storage device. Unless indicated otherwise, the process is preferably implemented automatically by the processor substantially in real-time without delay.
It is noted that the disclosure refers to specific components, such as permanent magnets (e.g.,
Additionally, two thrusters can be arranged parallel, coaxially, or in other orientations to each other, operating by extracting charges of either (positive and negative ions) polarity to achieve neutralization.
It is further noted that the drawings may illustrate, and the description and claims may use geometric or relational terms, such as inner, outer, inside, enclose, tube, rod, and concentric. These terms are not intended to limit disclosure and, in general, are used for convenience to facilitate the description based on the examples shown in the figures. In addition, the geometric or relational terms may not be exact. For instance, walls may not be exactly perpendicular or parallel to one another because of, for example, the roughness of surfaces, tolerances allowed in manufacturing, etc., but may still be considered to be perpendicular or parallel.
The description and drawings of the present disclosure provided in the present disclosure should be considered illustrative only of the principles of the disclosure. The disclosure may be configured in a variety of ways and is not intended to be limited by the preferred embodiment. Numerous applications of the disclosure will readily occur to those skilled in the art. Therefore, it is not desirable to limit the disclosure to the specific examples disclosed or the exact construction and operation shown and described. Rather, all suitable modifications and equivalents may be resorted to, falling within the scope of the disclosure.
This application claims the benefit of priority of U.S. Provisional Application No. 63/353,294, filed on Jun. 17, 2022, the entire content of which is relied upon and incorporated herein by reference in its entirety.
This invention was made with government support under FA9550-19-1-0166 awarded by the Air Force Office of Scientific Research. The government has certain rights in the invention.
Number | Date | Country | |
---|---|---|---|
63353294 | Jun 2022 | US |