The present invention relates generally to lift apparatuses, and, more particularly, to lift apparatuses for attachment to a vehicle.
Work tasks, such as building construction, building maintenance, electrical work, tree maintenance, and material handling are often facilitated by an operator located at an elevated position relative to the ground. Numerous types of aerial lift platforms and lift devices have been developed to facilitate such tasks. These devices and machines typically range from manually-positioned and manually-operated devices to fully self-contained and self-propelled and powered systems.
Some lift devices are intended to be towed behind a vehicle, while others can be loaded on a trailer, for example, and delivered to a job site. Once at a job site, the lift device may be removed from the trailer or tow vehicle and manually moved or driven about the site as needed. Still other lift devices and aerial platforms are intended to be fastened to a vehicle such that the vehicle provides structural support for the lift, while the vehicle's power system provides electrical and/or hydraulic or other power needed to operate the lift device. Such devices are typically intended to be permanently mounted to a vehicle such that the vehicle becomes a dedicated conveyance and power supply for the lift device.
However, typical lift devices for mounting to a vehicle are not conveniently portable and transferable. For example, typical lift devices are connected to a vehicle at multiple mounting locations and thus require involved installation and mounting procedures often including numerous tools and even custom fitting operations. Further, typical lift devices require connection to a vehicle power system. Thus, typical lift devices are not easily connected and disconnected from a vehicle, and are often fully dependent on the vehicle for operational power.
The present invention provides a self-powered lift apparatus that is adapted to be easily attached to a hitch receiver on a vehicle for moving an operator, a fork, a hook, a lift platform, or another device to a plurality of elevated positions.
According to one form of the present invention, a lift apparatus is provided for attachment to a hitch receiver of a vehicle. The lift apparatus includes a support base, a hitch member, at least one movable stabilizer leg, a mast, a movable lift boom, and a power unit. The hitch member is coupled to the support base and is adapted to be received by the hitch receiver on the vehicle. The at least one movable stabilizer leg and the mast are coupled to the support base. The movable lift boom is coupled to the mast. The power unit is mounted at the lift apparatus and is operable to move the movable lift boom without reliance on any power supplied from the vehicle.
In one aspect, the power unit comprises a hydraulic pump, and may comprise an internal combustion engine coupled to the hydraulic pump.
In another aspect, the mast of the lift apparatus is rotatable. A hydraulic motor may be provided for rotating the mast.
According to yet another aspect, the mast of the lift apparatus is vertically extendable.
In still another aspect, the lift apparatus further includes at least one hydraulic cylinder coupled between the mast and the movable lift boom for raising the movable lift boom.
In a further aspect, the lift apparatus further includes an operator support coupled to the movable lift boom. Alternatively, the lift apparatus further includes a forklift, a crane or hook attachment, a lift platform, or another device or implement coupled to the movable lift boom.
In a still further aspect, the lift apparatus further includes a control for controlling the power unit. The control may be coupled at the operator support. A second control may be provided for controlling the power unit, where the second control is coupled at the mast.
According to another aspect, the support base is at least partially received in a bed of the vehicle and is readily removable therefrom. Optionally, the support base is a platform received in the bed of the vehicle, which may be a pickup truck or the like. The support base may include a plurality of movable support legs for supporting the lift apparatus on a surface when the lift apparatus is detached from the vehicle.
In another aspect, the support base includes a roller that supports the support base at a forward end portion of the bed of the pickup truck.
According to another form of the present invention, a method is provided for attaching a self-powered lift apparatus to a vehicle. The method includes providing the self-powered lift apparatus with a power unit, a hitch member, a mast coupled to the support base, a movable lift boom coupled to the mast, and an operator support coupled to the movable lift boom. A hitch receiver coupled to the vehicle is also provided. The hitch member of the self-powered lift apparatus is attached to the hitch receiver.
According to yet another form of the present invention, a method of attaching a self-powered lift apparatus to a vehicle is provided. A vehicle having a hitch receiver is provided, as is a lift apparatus comprising a power unit, a support base, a hitch member, at least one movable stabilizer leg, a mast, a movable lift boom, and a liftable implement. The hitch member is coupled to the support base and adapted to be received by the hitch receiver. The at least one movable stabilizer leg is coupled to the support base and is capable of at least partially supporting the lift apparatus when separated from the vehicle. The mast is coupled to the support base. The movable lift boom is coupled to the mast. The liftable implement is coupled to the movable lift boom. The lift apparatus is placed on a ground surface such that the lift apparatus is supported at the at least one movable stabilizer leg and the liftable implement. The vehicle is moved toward the lift apparatus to engage the hitch receiver with the hitch member.
In one aspect, the method further includes providing an open bed at the vehicle and moving the liftable implement into the open bed after engaging the hitch receiver with the hitch member. Optionally the support base comprises a platform corresponding to the bed of the vehicle, the bed receiving the platform when the lift apparatus is attached to the vehicle.
According to still another form of the invention a lift apparatus is provided for attachment to a three-point hitch receiver of a vehicle, such as a tractor, for lifting humans or implements. The lift apparatus includes a support base, a three-point hitch member, at least one movable stabilizer leg, a mast, a movable lift boom, and a power unit. The three-point hitch member is coupled to the support base for connection to a three-point hitch receiver on a vehicle. The stabilizer leg or legs are coupled to the support base. The mast is coupled to the support base and the movable lift boom is coupled to the mast. The power unit is mounted at the lift apparatus, and is operable to move the movable lift boom without reliance on any power supplied from the vehicle.
According to a further form of the invention, a lift apparatus is provided for attachment to a universal mount of a skid-steer vehicle for lifting humans or implements. The lift apparatus includes a support base, a universal mount plate, a mast, a movable lift boom, and a power unit. The universal mount plate is coupled to the support base for connection to a universal mount of a skid-steer vehicle. The mast is coupled to the support base and the movable lift boom is coupled to the mast. The power unit is mounted at the lift apparatus, and is operable to move the movable lift boom without reliance on any power supplied from the skid-steer vehicle.
In one aspect, the skid-steer vehicle includes a raisable lift arm. The universal mount is connected at the raisable lift arm for raising the lift apparatus.
These and other objects, advantages, purposes, and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a self-powered lift apparatus 20 is provided for movably supporting an operator 22 to a plurality of elevated positions (
Lift apparatus 20 includes a support base 32, a pair of outrigger or stabilizer assemblies 34, a mast 36, a lift boom 38, and an operator support 40. A hydraulic motor 42 is supplied for rotating mast 36, lift boom 38, and operator support 40 relative to support base 32 and vehicle 24. A hydraulic cylinder 44 is selectively extendable and retractable to pivot lift boom 38 relative to mast 36 to raise and lower lift boom 38.
Support base 32 is a hollow member having a rectangular cross section to which mast 36, stabilizer assemblies 34, and hitch member 28 are mounted. A post 46 is rigidly mounted to support base 32 such that post 46 extends upwardly from an upper surface portion of support base 32. Hitch member 28 is mounted at a bottom portion of support base 32 and includes a substantially horizontal rod or tube having square cross section such as a two-inch square cross section, for mating with a standard hitch receiver 30 on vehicle 24. Stabilizer assemblies 34 are pivotably mounted at the sides of support base 32 and are positionable between a storage position substantially perpendicular to hitch member 28 (
Each stabilizer assembly 34 includes a substantially vertically oriented extendable outrigger or leg 48 with a pad or foot 50 at a lower portion of leg 48. Extendable leg 48 is connected at a distal end of a stabilizing arm 54 of stabilizer assembly 34. Stabilizing arm 54 is attached at a proximal end to support base 32 via a pair of spaced plates or brackets 56, and may be prevented from pivoting relative to support base 32 by a lock pin 58 that is inserted through holes in brackets 56 aligned with through-holes in support base 32. Extendable leg 48 is downwardly extendable and upwardly retractable via an internal screw-drive that is operable by rotating a drive handle 52. Drive handle 52 may be pivotably mounted at a top portion of extendable leg 48 and pivotable between an in-use position for turning handle 52 in a substantially horizontal plane, and a storage position adjacent leg 48 (
Mast 36 is rotatably supported upon post 46 and supports power unit 26 via a support brace 59. At an upper end of mast 36 is a cap 55 (
Lift boom support 62 (
As best seen in
Alternately, a power unit of the present invention may include an electric motor operatively connected to a hydraulic pump to serve as an alternative power source. For example, the electric motor could be supplied with electricity from a 110V or 220V AC power source at a job site, or from an onboard or external DC power source (such as battery 60), and used in place of the engine described herein with reference to the illustrated embodiments. The electric motor would be a preferred power source when, for example, quieter operation is desirable, when fuel is unavailable for the engine, when the lift apparatus is used in a confined space in which engine exhaust is undesirable, or if the engine were to become inoperable.
As is best seen in
Lift boom 38 comprises a pair of joined elongated plates arranged adjacent to one another and pivotably receiving an upper end of rod 77 of hydraulic cylinder 44 therebetween. As described above, lift boom 38 has a proximal end that is pivotably mounted at pivot 39 at the upper end of lift boom support 62, and is further pivotably mounted near its proximal end at pivot connection 41 to rod 77 of cylinder 44.
Operator support 40 is a bucket or basket pivotably supported at a distal end of lift boom 38 by a support pin or shaft 72 connected at an upper end of operator support 40. Operator support 40 has its height and weight distributed such that the combined center of gravity of operator support 40 and operator 22 is maintained below support shaft 72, thereby providing stable support for the operator 22 standing therein and substantially preventing operator support 40 from overturning during normal use. Optionally, it is envisioned that the self-powered lift apparatus of the present invention may be equipped with a fork, a hook, a platform, or other lifting device or implement in place of operator support 40 and used for material handling tasks, for example. It will be appreciated that an alternative operator support 40′ (
Controls 74 are provided at operator support 40 for controlling the position of operator support 40 from operator support 40 (
Alternative lift apparatus 20′ (
An anti-rotation arm 80 substantially prevents support tube 76 from rotating relative to post 78 and support base 32. Anti-rotation arm 80 includes a lower member 82 having parallel links 82a, 82b, each pivotably coupled at pivot joints 83 at their proximal ends to brackets 85 on support base 32. Parallel links 82a, 82b are separated by a spacer 82c. Lower member 82 is further pivotably coupled at pivot joints 87 at its distal end to an upper member 84. Similarly, upper member 84 has parallel links 84a, 84b pivotably coupled at pivot joints 89 at their proximal ends to brackets 86 fixedly mounted on support tube 76. Links 84a, 84b are further pivotably coupled at their distal ends to lower member 82 at pivot joints 87. Links 84a, 84b are separated by a spacer 84c. Thus, the proximal end of lower member 82 remains elevationally stationary relative to support base 32, and proximal end of upper member 84 remains elevationally stationary relative to support tube 76 when support tube 76 and mast 36 are raised and lowered relative to support base 32.
Support tube 76 and post 78 are integrally configured as the cylinder and rod, respectively, of a hydraulic cylinder as shown in
Lift apparatus 20, 20′ may be primarily made of steel or aluminum, or a combination of steel and aluminum, for example, or any other material or combination of materials such as engineering resins, plastics, or composites that are suitably strong and resistant to corrosion.
To rotate mast 36, operator 22 manipulates controls 74 to direct pressurized hydraulic fluid from power supply 26 into one end of hydraulic motor 42. Hydraulic motor 42 turns motor gear 67, causing gear 67 to pull itself around an inside portion of chain 68, which does not rotate relative to chain gear 66. Hydraulic motor 42 thus imparts rotational moment to mast 36 via bracket 64, causing mast 36 to rotate in a first direction. To rotate mast 36 in an opposite direction, operator 22 manipulates controls 74 to direct pressurized hydraulic fluid into another end of hydraulic motor 42.
To raise mast 36 on alternative lift support 20′, operator 22 manipulates controls 74 to direct pressurized hydraulic fluid from power supply 26 into fluid chamber 90 above piston 78a. To lower mast 36 on alternative lift support 20′, operator 22 manipulates controls 74 to release hydraulic fluid from fluid chamber 90, thus lowering mast 36. Optionally or additionally, lowering of mast 36 may be accomplished by directing pressurized hydraulic fluid into a lower portion of support tube 76.
To pivotably raise and lower lift boom 38, operator 22 manipulates controls 74 to direct pressurized hydraulic fluid from power supply 26 into hydraulic cylinder 44 below piston 75 via lower port 44b while venting fluid from above piston 75 via upper port 44a. To lower mast 36, operator 22 manipulates controls 74 to vent hydraulic fluid from below piston 75 via lower port 44b and to supply fluid above piston 75 via upper port 44a, thus lowering lift boom 38 under gravitational load. Optionally or additionally, lowering of lift boom 38 may be accomplished by directing pressurized hydraulic fluid into hydraulic cylinder 44 above piston 74 via upper port 44a to force lift boom 38 downward.
Lift apparatus 20 may be stored on a support surface or ground surface S prior to connecting apparatus 20 to vehicle 24 (
To transition lift apparatus 20 from a storage position (
Accordingly, self-powered lift apparatus 20 provides operator 22 with controllable access to elevated work areas. Lift apparatus 20 is independently supportable on a ground surface S when not attached to vehicle 24. Further, lift apparatus 20 is easily coupled to vehicle 24 for transport and support of lift apparatus 20, and does not require electrical or other power connections to the vehicle 24.
It will be appreciated that other variations may be carried out without departing from the principles and scope of the present invention. For example, a second alternative lift apparatus 120 includes a three-point hitch member 122 (
By further example, a third alternative lift apparatus 220 is adapted for use in conjunction with a skid-steer vehicle 222 at a hitch receiver such as a universal mount 224 (
Base-brackets 238 connect a support base 240 to bracket 226 on universal mount plate 228 via removable pins 242 so that support base 240 is held substantially fixed relative to universal mount 224 (
When connected to vehicle 222 at universal mount 224, lift apparatus 220 may be raised in its entirety by lift arms 242 (
Optionally, and with reference to
Platform 332 is supported by an underlying framework 391 including longitudinal frame members 391a and transverse frame members 391b under perimeter edge portions of platform 332. Longitudinal sidewalls 397 may be provided at each longitudinal frame member 391a to contain articles that may be placed on platform 332 and/or for lateral side-to-side support of platform 332 in bed 322. Hitch member 328 is a squared C-shaped unit coupled to the aft transverse frame member 391b and extending rearwardly therefrom. Hitch member 328 includes a drop portion 328a that extends downwardly to align with hitch receiver 330, and an engaging portion 328b that extends forwardly to engage hitch receiver 330. Optionally, drop portion 328a includes a telescoping member that is adjustable to change the length of the drop portion, thus permitting hitch member 328 to adapt to fit substantially any vertical spacing of bed 322 relative to hitch receiver 330 on pickup truck 324. Engaging portion 328b may have multiple transverse through-holes 328c (
Each leg assembly 334 is coupled to platform 332 at one of longitudinal frame members 391a by a coupler 392. Leg assemblies 334 are readily attachable and detachable from longitudinal frame members 391a via couplers 392. Each leg assembly 334 includes a non-circular horizontal projection (not shown), such as a rectangular projection or the like, that is received in a corresponding socket or receiver 399 (
Leg assemblies 334 include extendable or telescoping members 393 that are used to adjust the height and/or orientation of platform 332 via a manual crank 394, or via a powered telescoping mechanism or the like. Telescoping members 393 thus may be used to adjust the alignment of platform 332 with the bed 322 of truck 324, to adjust the alignment of engaging portion 328b of hitch member 328 with hitch receiver 330 of truck 324, and to adjust the height or orientation of platform 332 relative to a ground or support surface, such as for storage. Optionally, wheels 398 are provided at lower ends of telescoping members 393 to facilitate moving or repositioning of lift apparatus 320 while it is supported on leg assemblies 334.
Optionally, a roller 395 is mounted at a front portion of platform 332, such as between front end portions of longitudinal frame members 391a (
Hitch receiver 330 constrains fore/aft, left/right, and up/down movement of lift apparatus 320 via hitch member 328. The hitch receiver's constraint of up/down and left/right movement of lift apparatus 320 is particularly effective at the aft end of the lift apparatus where hitch member 328 is located. Because of the length of platform 332, small up/down and left/right movements at the coupling between hitch member 328 and hitch receiver 330 may be translated into larger movements at the forward end of platform 332, spaced far from hitch member 328. Sidewalls 397 may fit closely or tightly against inner surfaces or wheel wells of the bed 322 to constrain left/right movement of the forward end of platform 332. Bracket 396 constrains at least up/down movement of the forward end of platform 332. Optionally, the bracket may be a releasable latching bracket that secures the forward end of platform 332 to further constrain up/down, fore/aft, and/or left/right movement of platform 332.
Accordingly, lift apparatus 320 may be readily installed on a truck, removed from the truck, and stored separately from the truck, without connection to a separate power source, such as a vehicle power source. When lift apparatus 320 is in a stored position (
Platform 332 is then moved partially into bed 322, such as by manually pushing on the platform, or by backing the truck 324 toward the platform, until the platform is positioned at least partially in the bed 322. Telescoping members 393 of front leg assemblies 334 are then raised or retracted by turning crank 394 until the front end of the platform (at roller 395) is supported by the bed 322. Front leg assemblies 334 are then removed by releasing their respective couplers 392 and then detaching the leg assemblies from longitudinal frame members 391a. Platform 332 is then moved sufficiently far into bed 322 such that lift apparatus 320 may be fully supported in the bed (i.e., the center of gravity of lift apparatus 320 is positioned above bed 322, as in
Drop portion 328a of hitch member 328 may be adjusted as necessary to align with hitch receiver 330 of pickup truck 324. Platform 332 is then moved fully into bed 322 so that roller 395 and/or a front portion of platform 332 are received in bracket 396 at the front of bed 322 (
Lift apparatus 320 may be removed from the bed 322 of the pickup truck 324 in substantially the reverse order of installation. Once hitch member 328 is detached and platform 332 is moved aft along bed 322, rear leg assemblies 334 are installed and lowered or extended using cranks 394 until wheels 398 contact the support surface and support a portion of the weight of lift apparatus. Platform 332 is moved further aft along bed 322 until front leg assemblies 334 can be installed, at which point the telescoping members 393 of front leg assemblies 334 are lowered or extended using cranks 394 until the full weight of the lift apparatus is supported on the front and rear leg assemblies. The truck 324 is then available for other uses while lift apparatus 320 is stored.
Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.
The present invention claims the benefit of U.S. provisional application Ser. No. 60/956,180, filed Aug. 16, 2007, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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60956180 | Aug 2007 | US |