Any and all applications for which a foreign or domestic priority claim is identified in the Application Data Sheet as filed with the present application are hereby incorporated by reference under 37 CFR 1.57. This application claims priority under 35 U.S.C. §119(a)-(d) to European Patent Application No. EP 12175723.1, filed Jul. 10, 2012, the disclosure of which is hereby incorporated by reference in its entirety.
1. Field
The present description relates in general to the field of sensor systems and more specifically to self-powered sensor systems.
2. Description of the Related Technology
Self-powered sensor systems have become steadily standard components for use in monitoring applications and have become smaller, cheaper, and more sophisticated. Wide-scale deployment of these kinds of systems and applications depends primarily on their ability to operate for long periods of time and it is considered that, for the intended application lifetimes, this object is not reached when using batteries, due to size limitations and the need to recharge. Furthermore, environmental issues are of great importance for battery powered systems. Therefore, in order to improve system autonomy and lifetime, effort is ongoing to replace batteries with small and long lasting power sources like energy harvesters.
Energy harvesting or energy scavenging is the process of converting unused ambient energy into electrical power. Energy harvesting devices come in various forms, and can provide electrical power by means of vibration, thermal, photovoltaic and radiofrequency conversions.
A general block diagram of an exemplary self-powered sensor system 100 is presented in
Current state of the art self-powered sensor systems as described above are still associated with significant drawbacks, including high power consumption, manufacturing costs and large implementation area needed.
According to one exemplary embodiment of the description, there is provided a self-powered sensor system comprising: an autonomous sensor unit including at least one energy harvester which converts an induced vibration into at least one electrical signal; a power management unit comprising analogue signal processing circuitry configured to extract and generate, from the one electrical signal, at least one digital output signal indicative of a physical state being sensed and at least one electrical power signal; and at least one user unit comprising electronic circuitry being powered by said at least one electrical power signal and receiving said at least one digital output signal provided by said power management unit.
According to an exemplary embodiment of the description, by providing an autonomous sensor unit (including, in one example, an energy harvester) which does not need electrical power to generate at least one electrical signal and by providing analogue signal processing circuitry which can extract and generate, from a single electrical signal received from an energy harvester, at least one digital output signal indicative of a certain sensed physical state and at least one electrical power signal that can be used to power at least part of the additional electronic circuitry needed for the operation of the self-powered sensor system, the energy consumption, the manufacturing costs and/or the implementation area of the self-powered sensor system can be advantageously reduced. The self-powered sensor system, according to an exemplary embodiment of the description, comprises at least one autonomous sensor unit, which avoids the need to implement, as different entities or units, a sensor for sensing a certain physical state and an energy supply for providing power to the system circuitry. The self-powered sensor system, according to an exemplary embodiment of the description, combines in one single non-powered entity, for example the autonomous sensor unit, the sensing and the power supply functionality. The autonomous sensor unit, according to one exemplary embodiment of the description, includes at least one vibration energy harvester, which may comprise electrostatic, piezoelectric and/or electromagnetic transduction capabilities. Vibration energy, harvesters are of specific interest for environments where sinusoidal or repetitive shocks are present and can convert an induced vibration into an electrical signal. Also according to an exemplary embodiment of the description, a power management unit comprising analogue signal processing circuitry is advantageously combined with a vibration energy harvester in order to extract and generate at least one digital output signal indicative of a sensed physical state and at least one electrical power signal which can be used by other units of the system, in the following referred to as user units. The user units could be, but are not limited to, one or more of a display unit, a communications unit, a digital control unit, a battery, or at least another sensor unit. Additionally and advantageously, the self-powered sensor unit according to an exemplary embodiment of the description has its own embedded analogue intelligence and therefore does not require, for extracting certain physical sensed states, the use of ADCs, microprocessors, or microcontrollers, memories or algorithms, which would increase energy consumption, implementation area and system complexity. Therefore, by decreasing the number of complex components or units needed for performing the sensing, processing, and/or power supply functionality, the self-powered sensor unit according to an exemplary embodiment of the description reduces size, maintenance problems, and costs, and increases robustness and reliability of the system. As a result, the life-time and autonomy of such self-powered sensor systems according to the present description is increased. Furthermore, processing time may be improved.
According to another exemplary embodiment of the description, the analogue signal processing circuitry unit is further configured to provide at least one power control signal to indicate to one or more user units when the power is available for operation. Therefore, the power management unit can advantageously indicate to the one or more user units the time point when the optimum electrical power signal its present for use and/or control the use of power by the one or more user units.
According to still another exemplary embodiment of the description, the analogue signal processing circuitry is configured to generate a first and a second electrical power signal with different regulated voltage outputs and a corresponding first and second power control signal to indicate to one or more user units when each of the electrical power signals is available for operation. Therefore, the power management unit can further advantageously operate and generate, from a single rectified input DC voltage, two supply voltages to one or more user units.
According to still another exemplary embodiment of the description, the analogue signal processing circuitry is configured to generate the second electrical power signal with a regulated voltage higher than the regulated voltage of the first electrical power signal, and configured to provide the first electrical power signal to the one or more user units for a longer period of time than the second electrical power signal. Therefore, the power management unit can further advantageously operate and generate, from a single rectified input DC voltage, two supply voltages, with different characteristics and values, to one or more user units.
According to still another exemplary embodiment of the description, the analogue signal processing circuitry is configured to extract and generate, from said received at least one electrical signal, a first digital output signal representing a detected number of mechanical shocks. Therefore, the power management unit can advantageously extract and generate, using a low power analogue signal processing circuitry, a digital representation of a feature being sensed by the harvester, in this example a number of mechanical shocks. According to still another exemplary embodiment of the description, the first digital output signal representing a detected number of mechanical shocks is calculated based on a scaled forward current copy generated by the analogue signal processing circuitry. Therefore, further power can be reduced. In other embodiments, a first digital output signal represents vibration, rotation, speed, force, or power.
According to still another exemplary embodiment of the description, the analogue signal processing circuitry is configured to extract and generate, from said received at least one electrical signal, a second digital output signal representing a detected harvested energy. Therefore, the power management unit can advantageously extract and generate, using a low power analogue signal processing circuitry, a digital representation of a feature being sensed by the harvester, namely a representation of the harvested energy.
According to still another exemplary embodiment of the description, the analogue signal processing circuitry comprises a single bridge rectifier which receives the at least one electrical signal, so that the analogue signal processing circuitry advantageously further reduces the use of rectifier components in order to operate and reduce energy consumption.
The description also relates to an electronic system or network, a machine or part thereof, a tire or a wheel, or a means of transport comprising a self-powered sensor system according to any embodiment herein claimed.
In another exemplary embodiment of the description, a self-powered sensor system includes means for converting an induced vibration into at least one electrical signal. The system also includes means for extracting and generating, from said at least one electrical signal, an output, the output including at least one digital output signal indicative of a sensed physical state and at least one electrical power signal. The system further includes means for receiving the output, the receiving means powered by the at least one electrical power signal and configured to transmit the at least one digital output signal, and/or state representations derived from the received digital output signal.
In yet another exemplary embodiment of the description, a method of monitoring a physical condition using a self-powered monitoring system includes converting an induced vibration into at least one electrical signal. The method also includes extracting and generating, from the at least one electrical signal, at least one digital output signal indicative of a sensed physical condition and at least one electrical power signal. The method further includes powering a unit of the system using the at least one electrical power signal; and transmitting the at least one digital output signal, and/or state representations derived from the received digital output signal.
Certain objects and advantages of various inventive aspects have been described above. It is to be understood that not necessarily all such objects or advantages may be achieved in accordance with any particular embodiment. Those skilled in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages without necessarily achieving other objects or advantages as may be taught or suggested herein.
The accompanying drawings illustrate one or more exemplary embodiments and further serve to explain the principles of the present description.
In the following, it should be appreciated that in the description of exemplary embodiments, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This is however not to be interpreted as the invention requiring more features than those claimed.
Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those skilled in the art.
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the disclosure and how it may be practiced in particular embodiments. However, it will be understood that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures and techniques have not been described in detail, so as not to obscure the present disclosure. While the present disclosure will be described with respect to particular embodiments and with reference to certain drawings, the disclosure is not limited hereto. The drawings included and described herein are schematic and are not limiting the scope of the disclosure. It is also noted that in the drawings, the size of some elements may be exaggerated and, therefore, not drawn to scale for illustrative purposes.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the disclosure can operate in other sequences than described or illustrated herein.
The term “comprising” should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps, or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps, or components, or groups thereof. Thus, the scope of the expression “a device comprising means A and B” should not be limited to devices consisting only of components A and B.
The self-powered sensor system 200 according to an exemplary embodiment of the description advantageously combines in one single non-powered entity, the autonomous sensor unit 210, the sensing and the power supply functionality. The autonomous sensor unit 210 according to one exemplary embodiment can include at least one vibration energy harvester, which may comprise electrostatic, piezoelectric, and/or electromagnetic transduction capabilities. An example of a vibration energy harvester is described, for example, in the paper “Shock induced energy harvesting with MEMS harvester for automotive applications,” R. Elfrink, S. Matova, C. de Nooijer, M. Jambunathan, M. Goedbloed, J. van de Molengraft, V. Pop, R. J. M. Vullers, M. Renaud and R. van Schaijk, IEEE 2011, IEDM11-677 to 680.
According to an exemplary embodiment, the power management unit 220 comprises analogue signal processing circuitry and can be advantageously combined with a vibration energy harvester in order to extract and generate, from the electrical signal provided by the energy harvester, at least one digital output representing a certain sensed physical state such as, for example, but not limited to, vibration, rotation, speed, shocks, force, and/or power and at least one electrical power signal which can be used by one or more user units 250. In one embodiment, the power management unit 220 advantageously converts an irregular energy flow from the energy harvester into a regulated power signal and at least this condition may be signaled to the user unit 250 by means of a power control signal O9. Alternatively, the received irregular energy flow may be, in some cases, used directly by the user unit 250′ for operation purposes. The analogue signal processing circuitry of the power management unit 220 advantageously extracts and detects one or more specific states of interest from a single electrical signal generated by at least one energy harvester. According to one embodiment, a user unit 250 may be a communications unit, which receives at least one digital output signal O7 representing a certain physical state, for example, but not limited to, vibration, rotation, speed, shocks, force, and/or power and then transmits such, signal, and/or other state representations derived from that received digital output signal representation, via wired or wireless communication systems or means.
The active bridge rectifier circuit 231 includes current controlled active diodes which provide a scaled forward current copy AIF of a charge current IF (shown in
The active bridge rectifier circuit 241 converts alternating current energy, from a vibration energy harvester, into direct current (DC) energy, represented in the figure as an input DC voltage VCE. The voltage reference circuit 243 provides a constant DC electrical output signal as reference voltage VR having a constant reference voltage to ground. The voltage attenuator circuit 244 provides two linear attenuated output voltages KV1, KV2, derived from the input DC voltage VCE, with attenuation factors K1 and K2. The shunt regulator circuit 242 functions as an ideal clamp, so that if the input DC voltage VCE is lower than a certain threshold voltage the input current is zero. In one embodiment, the input voltage is never allowed to be larger than threshold voltage, and, in that case, the shunt regulator circuit 242 clamps the input voltage to the threshold and shunts all input current to ground. The shunt regulator circuit 242 activates a second power control signal O92 when it is in clamp mode. The low dropout regulator circuit 245 is a linear series voltage regulator that provides a first electrical power signal O81, which is a regulated DC output voltage signal, when the input DC voltage VCE is larger than said regulated DC output voltage signal. The relaxation oscillator circuit 246 provides a clock signal output CLK, with a constant frequency, when its enable input EN is active. The power counter circuit 249 counts the periods of the clock signal output CLK during a certain time when its enable input EN is active. The power counter circuit 249 provides a second digital output signal O72, by means, for example, of a plurality of bits, representing a detected harvested energy. The comparator 247 provides a startup detection indication signal SD when the input DC voltage VCE has reached a certain minimal threshold voltage. The logic circuit 248 generates an enable output signal EN in a time slot after the startup detection indication signal SD becomes active and until the second power control signal O92 becomes active and generates a first power control signal O91 in the time slot after the second power control signal O92 becomes active and until the startup detection indication signal SD is deactivated. The second analogue signal processing circuit 240 also provides a second electrical power signal O82, which is the input DC voltage VCE shunted by the shunt regulator circuit 242.
Advantageously, the second analogue signal processing circuit 240, according to an exemplary embodiment, operates on a single rectified input DC voltage VCE to provide two energy aware intermittent supply voltages to users, referred to as a first and a second electrical power signal O81, O82. In addition, the second analogue signal processing circuit 240 senses the harvested energy during intermittent periods, represented by a digital output signal, referred as the second digital output signal O72.
A shunt regulator circuit 242 and a low dropout regulator circuit 245 are used to provide regulated supply voltages. A low power reference voltage VR provides an accurate reference for generating a startup detection indication signal SD, the shunt regulator circuit output voltage and the low dropout regulator circuit regulated output voltage. The startup detection indication signal SD and a second power control signal O92 are used to provide the enabling time slot for the relaxation oscillator circuit 246 and the power counter circuit 249. The shunted output voltage, referred to as the second electrical power signal O82 may be supplied to an auxiliary user unit. The first and the second power control signals O91, O92 indicate that respectively the first and the second electrical power signals O81, O82 are in regulation and can be used.
According to one exemplary embodiment, the power management unit 220 provides the first electrical power signal O81 and the first power control signal O91 to a first or main user unit 251 and the second electrical power signal O82 and the second power control signal O92 to a second or auxiliary user unit 252.
According to one exemplary embodiment, the power management unit 220 comprises a single active bridge rectifier circuit, which is used by both the first and the second analogue signal processing circuit 230, 240, and the analogue signal processing circuitry is configured for, from that single active bridge rectifier circuit, generating both the charge current IF and the scaled forward current copy AIF of that charge current IF.
It shall be understood that although some elements of the analogue signal processing circuitry according to an exemplary embodiment deal with digital-like signals and logic digital-like circuits, they do not deal with bits of information and follow digital bit instructions, as could be the case with a microcontroller, for generating a digital-like or digital compatible signal.
The timing diagram of
The self-powered sensor system according to any of the embodiments herein described may be used in, but are not limited to, for example, transport means or machine monitoring and/or control applications. Examples of such applications are machine or engine monitoring and control systems, failure mechanism monitoring and control or intelligent tire monitoring and control systems, and control or machine failure. Other industrial applications could include those where, for example, monitoring and/or control of the vibrations of machinery or equipment is required for research, tolerance or maintenance. Advantageously, such monitoring and control system applications can benefit from the self-powered sensor system according to an exemplary embodiment of the description that consumes only nanowatts of power. An example of an application that can greatly benefit from the use of a self-powered sensor system according to an exemplary embodiment of the description are so called intelligent tire systems used in the automotive industry to monitor, for example, road, tire and/or wheel conditions. In a particular application example, the intelligent tire electronics comprising a self-powered sensor system according to an exemplary embodiment of the description can be located inside a transport means wheel. In another particular application environment the self-powered sensor system according to an exemplary embodiment of the description may be mounted on the wheel rim or in the wheel arches. In some application environments, the self-powered sensor system according to an exemplary embodiment of the description can be mounted inside a tire so that specific tire parameters can be captured. It is understood that other locations for mounting the self-powered sensor system according to an exemplary embodiment of the description are not excluded and may be similarly used for applications that benefit from the embodiments herein described. In general, other characteristics of the harvester output signal can be used for extracting vehicle and tire specific information, e.g. peak value, amplitude, integral, width of the signal. Moreover, mathematical formulae and algorithms may be used, based on physical models, empirical relations, and/or state estimation techniques.
The components of a self-powered sensor system according to an exemplary embodiment of the description can be integrated on a substrate, for example, in a single substrate, and either in flexible, e.g. foil, or rigid, e.g. silicon, form. The components may also be implemented as discrete electronic components mounted on a Printed Circuit Board.
The foregoing description details certain embodiments of the invention. It will be appreciated, however, that no matter how detailed the foregoing appears in text, the invention may be practiced in many ways. It should be noted that the use of particular terminology when describing certain features or aspects of the invention should not be taken to imply that the terminology is being re-defined herein to be restricted to including any specific characteristics of the features or aspects of the invention with which that terminology is associated.
While various embodiments of the invention have been described above, it should be understood that they have been presented by way of example only, and not by way of limitation. Likewise, the various diagrams may depict an example architectural or other configuration for the disclosure, which is done to aid in understanding the features and functionality that can be included in the disclosure. The disclosure is not restricted to the illustrated example architectures or configurations, but can be implemented using a variety of alternative architectures and configurations. Additionally, although the disclosure is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described. They instead can be applied, alone or in some combination, to one or more of the other embodiments of the disclosure, whether or not such embodiments are described, and whether or not such features are presented as being a part of a described embodiment. Thus the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments.
It will be appreciated that, for clarity purposes, the above description has described embodiments with reference to different functional units. However, it will be apparent that any suitable distribution of functionality between different functional units may be used without detracting from the invention. For example, functionality illustrated to be performed by separate computing devices may be performed by the same computing device. Likewise, functionality illustrated to be performed by a single computing device may be distributed amongst several computing devices. Hence, references to specific functional units are only to be seen as references to suitable means for providing the described functionality, rather than indicative of a strict logical or physical structure or organization.
Embodiments of the present disclosure are described above and below with reference to flowchart and block diagram illustrations of methods, apparatus, and computer program products. It will be understood that each block of the flowchart illustrations, and combinations of blocks in the flowchart illustrations, can be implemented by execution of computer program instructions. These computer program instructions may be loaded onto a computer or other programmable data processing apparatus (such as a controller, microcontroller, microprocessor or the like) in a sensor electronics system to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create instructions for implementing the functions specified in the flowchart block or blocks. These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instructions which implement the function specified in the flowchart block or blocks. The computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart block or blocks presented herein.
With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity. The indefinite article “a” or “an” does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
While the above detailed description has shown, described, and pointed out novel features of the invention as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the device or process illustrated may be made by those skilled in the technology without departing from the spirit of the invention. The scope of the invention is indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Number | Date | Country | Kind |
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12175723.1 | Jul 2012 | EP | regional |