Patent Application
20230313801
The present disclosure belongs to the field of self-priming apparatuses for quick no-water startup, and in particular, relates to a self-priming apparatus for quick no-water startup.
Centrifugal pumps are widely used in agricultural irrigation, industrial fluid transportation, and other fields. Before a centrifugal pump is started, its chamber is initially filled with air and the generated centrifugal force is insufficient for water delivery due to light weight of the air. Therefore, the centrifugal pump needs to be filled with water before startup, and this operation is complex and time-consuming. If an external vacuum pump is configured for evacuation, the energy consumption is high, and the residual air may cause cavitation and damage the components of the pump.
To eliminate the defects in the prior art, the present disclosure provides a self-priming apparatus for quick no-water startup. The apparatus is mounted on an inlet pipe of a centrifugal pump and is low in energy consumption and convenient to operate. The apparatus after being started can quickly complete the processes of air intake, air exhaust, and filling the chamber with water through its own structure. Meanwhile, layer-by-layer gas-liquid separation also ensures that air is completely expelled, which reduces the probability of cavitation in the pump. Finally, the apparatus stops running and seals water inside through its own structure, so that the apparatus is always filled with water. The centrifugal pump can directly enter a normal operating condition when it is restarted, and thus the working efficiency is significantly improved.
The present disclosure achieves the above objective through the following technical means.
A self-priming apparatus for quick no-water startup is provided, which includes a structure of a symmetrical cylinder and includes a front-stage inlet chamber, a middle-stage gas-liquid separation chamber, and a rear-stage gas-liquid separation chamber;
The front-stage inlet chamber is sequentially provided from outside to inside with inlets, an outer casing wall of the front-stage inlet chamber, gas-liquid separation type one-way channels, an inner casing wall of the front-stage inlet chamber, a plurality of gas-liquid separation one-way openings, two-stage pushing shaft rods, and a wheel-type impeller; the middle-stage gas-liquid separation chamber is sequentially provided from outside to inside with an outer casing wall of the middle-stage gas-liquid separation chamber, a plurality of magnetically slidable chamber partition plates, an inner casing wall of the middle-stage gas-liquid separation chamber, gas-liquid separation shafts, gas-liquid separation channels, and a hexagonal impeller; the rear-stage gas-liquid separation chamber is sequentially provided from outside to inside with an outer casing wall of the rear-stage gas-liquid separation chamber, a plurality of inner and outer casing wall connecting devices, an inner casing wall of the rear-stage gas-liquid separation chamber, contraction-type gas-liquid separation rotating shaft rods, gas-liquid separation extension channels, and a triangular impeller; and the two-stage chamber gas-liquid separation one-way channels are arranged between the adjacent chambers.
Further, the inlets include two inlets and are symmetrically arranged on the outer casing wall of the front-stage inlet chamber, and a gas-liquid separation type one-way channel of the gas-liquid separation type one-way channels is arranged at a joint between each of the inlets and the outer casing wall of the front-stage inlet chamber; rotating shafts of the gas-liquid separation type one-way channel, cover plates of the gas-liquid separation type one-way channel, and rubber connectors of the gas-liquid separation type one-way channel are symmetrically arranged on two sides of each of the gas-liquid separation type one-way channels, and first-stage springs, fixed shaft rods, and impellers built in the fixed shaft rods are asymmetrically arranged on the two sides of each of the gas-liquid separation type one-way channels, wherein each of the cover plates of the gas-liquid separation type one-way channel is a rotatable cover plate and rotates along with a respective one of the rotating shafts of the gas-liquid separation type one-way channel, each of the rubber connectors of the gas-liquid separation type one-way channel is arranged on a top end of a respective one of the cover plates of the gas-liquid separation type one-way channel, the fixed shaft rods are arranged on the inner casing wall of the front-stage inlet chamber, and the first-stage springs are respectively connected to the cover plates of the gas-liquid separation type one-way channel and the fixed shaft rods;
Further, the gas-liquid separation one-way openings include six gas-liquid separation one-way openings on the inner casing wall of the front-stage inlet chamber and are symmetrically arranged with respect to the front-stage inlet chamber; two adjacent ones of the gas-liquid separation one-way openings form an angle of 60°.
Further, the front-stage wall surface expansion devices include three front-stage wall surface expansion devices on the outer casing wall of the front-stage inlet chamber and three front-stage wall surface expansion devices on the inner casing wall of the front-stage inlet chamber; the three front-stage wall surface expansion devices on the inner casing wall are respectively arranged at positions corresponding to positions at which the three front-stage wall surface expansion devices on the outer casing wall are arranged, and two adjacent ones of the front-stage wall surface expansion devices form an angle of 120°.
Further, a first slide rail is arranged on an inner side of the outer casing wall of the middle-stage gas-liquid separation chamber; a second slide rail is arranged on an outer side of the inner casing wall of the middle-stage gas-liquid separation chamber, and a third slide rail is arranged on an inner side of the inner casing wall of the middle-stage gas-liquid separation chamber; a plurality of impellers built in the inner casing wall of the middle-stage gas-liquid separation chamber are symmetrically arranged in the inner casing wall of the middle-stage gas-liquid separation chamber;
Further, the impellers built in the inner casing wall of the middle-stage gas-liquid separation chamber include four impellers built in the inner casing wall of the middle-stage gas-liquid separation chamber and are symmetrically arranged with respect to the middle-stage gas-liquid separation chamber; two adjacent ones of the impellers built in the inner casing wall of the middle-stage gas-liquid separation chamber form an angle of 90°.
Further, the magnetically slidable chamber partition plates include four magnetically slidable chamber partition plates and are arranged in the middle-stage gas-liquid separation chamber and are evenly distributed along a periphery of the middle-stage gas-liquid separation chamber; two adjacent ones of the magnetically slidable chamber partition plates form an angle of 90°.
Further, the inner and outer casing wall connecting devices are symmetrically arranged between the outer casing wall of the rear-stage gas-liquid separation chamber and the inner casing wall of the rear-stage gas-liquid separation chamber, wherein an impeller built in each of the inner and outer casing wall connecting devices is arranged in a fixed shaft rod of each of the inner and outer casing wall connecting devices, and two ends of the fixed shaft rod of each of the inner and outer casing wall connecting devices are connected to the inner casing wall and the outer casing wall through tenth-stage springs, respectively;
Further, the inner and outer casing wall connecting devices include four inner and outer casing wall connecting devices provided in the rear-stage gas-liquid separation chamber and are symmetrically arranged with respect to the rear-stage gas-liquid separation chamber; two adjacent ones of the inner and outer casing wall connecting devices form an angle of 90°.
Further, the rear-stage inner casing wall expansion devices include four rear-stage inner casing wall expansion devices up-and-down symmetrically arranged in the inner casing wall of the rear-stage gas-liquid separation chamber and two adjacent ones of the rear-stage inner casing wall expansion devices form an angle of 90°; the impellers built in the inner casing wall of the rear-stage gas-liquid separation chamber include four impellers built in the inner casing wall of the rear-stage gas-liquid separation chamber and are symmetrically arranged with respect to the rear-stage gas-liquid separation chamber, and two adjacent ones of the impellers built in the inner casing wall of the rear-stage gas-liquid separation chamber form an angle of 90°;
Further, the two-stage chamber gas-liquid separation one-way channels include two pairs of two-stage chamber gas-liquid separation one-way channels, each of the two pairs includes two two-stage chamber gas-liquid separation one-way channels symmetrically arranged with respect to a respective one of the front-stage inlet chamber and the middle-stage gas-liquid separation chamber; the one-way outlets include two one-way outlets and are symmetrically arranged with respect to the rear-stage gas-liquid separation chamber.
Further, each of the gas-liquid separation channels and an adjacent one of the gas-liquid separation shafts are welded into one piece in the middle-stage gas-liquid separation chamber; and each of the gas-liquid separation extension channels and an adjacent one of the contraction-type gas-liquid separation rotating shaft rods are welded into one piece in the rear-stage gas-liquid separation chamber.
Further, an inner cavity radius of the front-stage inlet chamber is an outer cavity radius of the middle-stage gas-liquid separation chamber, and an inner cavity radius of the middle-stage gas-liquid separation chamber is an outer cavity radius of the rear-stage gas-liquid separation chamber; an outer cavity radius of the front-stage inlet chamber, the outer cavity radius of the middle-stage gas-liquid separation chamber, and the outer cavity radius of the rear-stage gas-liquid separation chamber are in a ratio of 3:2:1.
In the present disclosure, the springs have high elasticity and the partition plates have good separation effects; the wheels, rollers, and shaft beads have smooth surfaces and produce small friction; and the corresponding positions of the built-in impellers allow the fluid to pass freely.
The present disclosure has the following beneficial effects.
In the figures:
1. inlet; 2. outer casing wall of a front-stage inlet chamber; 3. inner casing wall of the front-stage inlet chamber; 4. gas-liquid separation type one-way channel; 41. rotating shaft of the gas-liquid separation type one-way channel; 42. cover plate of the gas-liquid separation type one-way channel; 43. rubber connector of the gas-liquid separation type one-way channel; 44. first-stage spring; 45. fixed shaft rod; 46. impeller built in the fixed shaft rod; 5. gas-liquid separation one-way opening; 51. first-stage rotating shaft of the gas-liquid separation one-way opening; 52. second-stage rotating shaft of the gas-liquid separation one-way opening; 53. cover plate of the gas-liquid separation one-way opening; 54. rubber connector of the gas-liquid separation one-way opening; 55. rotating shaft rod; 56. impeller built in the rotating shaft rod; 57. second-stage spring; 58. first wall pipe; 59. first pushing shaft; 510. third-stage spring; 6. front-stage wall surface expansion device; 61. second wall pipe; 62. second pushing shaft; 63. fourth-stage spring; 7. two-stage pushing shaft rod; 71. rotating shaft of the two-stage pushing shaft rod; 72. telescopic slide rail; 73. outer casing wall of the two-stage pushing shaft rod; 74. first-stage baffle; 75. fifth-stage spring; 76. second-stage baffle; 77. fixed baffle; 78. pushing shaft rod; 8. wheel-type impeller; 81. fixed wheel; 82. external drive shaft of the wheel-type impeller; 9. fixed support; 10. outer casing wall of a middle-stage gas-liquid separation chamber; 101. first slide rail; 11. magnetically slidable chamber partition plate; 111. fixed partition plate; 112. impeller built in the fixed partition plate; 113. roller; 114. sixth-stage spring; 115. impeller built in a slidable partition plate; 116. slidable partition plate; 12. inner casing wall of the middle-stage gas-liquid separation chamber; 121. second slide rail; 122. third slide rail; 123. impeller built in the inner casing wall of the middle-stage gas-liquid separation chamber; 13. gas-liquid separation shaft; 131. first baffle of the gas-liquid separation shaft; 132. first wheel of the gas-liquid separation shaft; 133. impeller built in a disc-type rolling device; 134. seventh-stage spring; 135. second baffle of the gas-liquid separation shaft; 136. second wheel of the gas-liquid separation shaft; 137. first impeller of the gas-liquid separation shaft; 138. second impeller of the gas-liquid separation shaft; 139. third impeller of the gas-liquid separation shaft; 1310. disc-type rolling device; 1311. arm rod of the gas-liquid separation shaft; 14. gas-liquid separation channel; 141. eighth-stage spring; 142. impeller built in the gas-liquid separation channel; 143. ninth-stage spring; 15. hexagonal impeller; 16. outer casing wall of a rear-stage gas-liquid separation chamber; 17. inner and outer casing wall connecting device; 171. tenth-stage spring; 172. fixed shaft rod of the inner and outer casing wall connecting device; 173. impeller built in the inner and outer casing wall connecting device; 18. rear-stage inner casing wall expansion device; 181. third wall pipe; 182. third pushing shaft; 183. eleventh-stage spring; 19. inner casing wall of the rear-stage gas-liquid separation chamber; 191. impeller built in the inner casing wall of the rear-stage gas-liquid separation chamber; 192. contraction-type slideway; 20. contraction-type gas-liquid separation rotating shaft rod; 201. shaft bead; 202. trapezoidal slidable device; 203. front-stage impeller; 204. twelfth-stage spring; 205. rear-stage impeller; 206. rotatable arm rod; 207. first impeller in the arm rod; 208. thirteenth-stage spring; 209. magnet built in the arm rod; 2010. second impeller in the arm rod; 21. triangular impeller; 211. top rotating shaft; 212. fifteenth-stage spring; 22. gas-liquid separation extension channel; 221. sixteenth-stage spring; 222. impeller built in the channel; 23. magnet built in the wall surface; 24. front-stage inlet chamber; 25. two-stage chamber gas-liquid separation one-way channel; 251. one-way channel fixed shaft; 252. one-way channel built-in impeller; 253. one-way channel fixed partition plate; 254. seventeenth-stage spring; 255. one-way channel rotating shaft; 256. one-way channel cover plate; 257. one-way channel rubber connector; 26. middle-stage gas-liquid separation chamber; 27. rear-stage gas-liquid separation chamber; 28. one-way outlet.
The present disclosure is further described below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present disclosure is not limited thereto.
As shown in
Two inlets 1 are symmetrically arranged on the outer casing wall 2 of the front-stage inlet chamber, and the gas-liquid separation type one-way channel 4 is arranged at the joint between each of the inlets 1 and the outer casing wall 2 of the front-stage inlet chamber. Rotating shafts 41 of the gas-liquid separation type one-way channel, cover plates 42 of the gas-liquid separation type one-way channel, and rubber connectors 43 of the gas-liquid separation type one-way channel are symmetrically arranged on two sides of each of the gas-liquid separation type one-way channels 4, and first-stage springs 44, fixed shaft rods 45, and impellers 46 built in the fixed shaft rods are asymmetrically arranged on the two sides of the gas-liquid separation type one-way channel 4. The cover plate 42 of the gas-liquid separation type one-way channel is a rotatable cover plate and rotates along with the rotating shaft 41 of the gas-liquid separation type one-way channel. The rubber connector 43 of the gas-liquid separation type one-way channel is arranged on a top end of the cover plate 42 of the gas-liquid separation type one-way channel. The fixed shaft rod 45 is arranged on the inner casing wall 3 of the front-stage inlet chamber. The first-stage spring 44 is connected to the cover plate 42 of the gas-liquid separation type one-way channel and the fixed shaft rod 45.
The gas-liquid separation one-way openings 5 are symmetrically arranged on the inner casing wall 3 of the front-stage inlet chamber. First-stage rotating shafts 51 of the gas-liquid separation one-way opening, second-stage rotating shafts 52 of the gas-liquid separation one-way opening, cover plates 53 of the gas-liquid separation one-way opening, rubber connectors 54 of the gas-liquid separation one-way opening, rotating shaft rods 55, impellers 56 built in the rotating shaft rods, second-stage springs 57, a first wall pipe 58, first pushing shafts 59, and a third-stage spring 510 are symmetrically arranged on two sides of each of the gas-liquid separation one-way openings 5. The cover plate 53 of the gas-liquid separation one-way opening is a rotatable cover plate and rotates about the second-stage rotating shaft 52 of the gas-liquid separation one-way opening. The rotating shaft rod 55 rotates about the first-stage rotating shaft 51 of the gas-liquid separation one-way opening. The second-stage spring 57 is connected to the cover plate 53 of the gas-liquid separation one-way opening and the rotating shaft rod 55. The first pushing shaft 59 is connected to the rotating shaft rod 55 and the third-stage spring 510. The first pushing shafts 59 and the third-stage spring 510 are arranged in the first wall pipe 58.
A plurality of front-stage wall surface expansion devices 6 are evenly arranged in the outer casing wall 2 of the front-stage inlet chamber and the inner casing wall 3 of the front-stage inlet chamber. Each of the front-stage wall surface expansion devices 6 is provided with a second wall pipe 61, a fourth-stage spring 63, and second pushing shafts 62 symmetrically arranged on two sides of the fourth-stage spring 63. The second pushing shafts 62 are connected to the fourth-stage spring 63 and the wall surface. The fourth-stage spring 63 and the second pushing shafts 62 are arranged in the second wall pipe 61.
Three two-stage pushing shaft rods 7 are fixedly arranged in the front-stage inlet chamber 24. Each of the two-stage pushing shaft rods 7 is provided with a telescopic slide rail 72, a first-stage baffle 74, a fifth-stage spring 75, a second-stage baffle 76, a fixed baffle 77, and a pushing shaft rod 78, and rotating shafts 71 of the two-stage pushing shaft rod and outer casing walls 73 of the two-stage pushing shaft rod are symmetrically arranged on two sides of the two-stage pushing shaft rod 7. The outer casing walls 73 of the two-stage pushing shaft rod are connected to the inner casing wall 3 of the front-stage inlet chamber. The rotating shafts 71 of the two-stage pushing shaft rod are respectively connected to the outer casing walls 73 of the two-stage pushing shaft rod and the telescopic slide rail 72. The telescopic slide rail 72 is configured for being extended or retracted freely. The first-stage baffle 74 is a movable baffle and is located on a top of the telescopic slide rail 72. The first-stage baffle 74 is configured for sliding in the two-stage pushing shaft rod 7 and is connected to the fifth-stage spring 75. The second-stage baffle 76 is a movable baffle and is configured for sliding in the two-stage pushing shaft rod 7 and the second-stage baffle 76 is connected to the fifth-stage spring 75 and the pushing shaft rod 78. The pushing shaft rod is connected to the outer casing wall 2 of the front-stage inlet chamber. The fixed baffle 77 is fixedly arranged in the two-stage pushing shaft rod 7.
The wheel-type impeller 8 is provided with fixed wheels 81 and an external drive shaft 82 of the wheel-type impeller. Three fixed wheels 81 are provided and are respectively arranged at convex sections of the wheel-type impeller 8. The external drive shaft 82 of the wheel-type impeller is externally connected to a motor and is driven by the motor in reverse rotation. Fixed supports 9 are respectively arranged on bottom sides of the front-stage inlet chamber 24, the middle-stage gas-liquid separation chamber 26, and the rear-stage gas-liquid separation chamber 27.
The outer casing wall 10 of the middle-stage gas-liquid separation chamber is provided with a first slide rail 101. The first slide rail 101 is located on an inner side of the outer casing wall 10 of the middle-stage gas-liquid separation chamber. The inner casing wall 12 of the middle-stage gas-liquid separation chamber is provided with a second slide rail 121 and a third slide rail 122 and has a plurality of impellers 123 symmetrically built in the inner casing wall of the middle-stage gas-liquid separation chamber. The second slide rail 121 is located on an outer side of the inner casing wall 12 of the middle-stage gas-liquid separation chamber. The third slide rail 122 is located on an inner side of the inner casing wall 12 of the middle-stage gas-liquid separation chamber.
The magnetically slidable chamber partition plates 11 are evenly arranged between the outer casing wall 10 of the middle-stage gas-liquid separation chamber and the inner casing wall 12 of the middle-stage gas-liquid separation chamber. Each of the magnetically slidable chamber partition plates 11 is provided with a fixed partition plate 111, an impeller 112 built in the fixed partition plate, a sixth-stage spring 114, an impeller 115 built in a slidable partition plate, the slidable partition plate 116, and rollers 113 on two sides of the slidable partition plate 116. The fixed partition plate 111 is connected to the first slide rail 101 and the second slide rail 121 and divides an outer cavity of the middle-stage gas-liquid separation chamber 26. The sixth-stage spring 114 is connected to the fixed partition plate 111 and the slidable partition plate 116. The slidable partition plate 116 is connected to the rollers 113 on the two sides of the slidable partition plate 116, and slides via the rollers 113 and divides the outer cavity of the middle-stage gas-liquid separation chamber 26. The rollers 113 on the two sides of the slidable partition plate 116 slide along the first slide rail 101 and the second slide rail 121, respectively. The rollers are magnetized and are attracted to first wheels 132 of the gas-liquid separation shafts which are magnetized.
Three gas-liquid separation shafts 13 are arranged and divide an inner cavity of the middle-stage gas-liquid separation chamber 26. Each of the gas-liquid separation shafts 13 is provided with first wheels 132 of the gas-liquid separation shaft, impellers 133 built in a disc-type rolling device, seventh-stage springs 134, second wheels 136 of the gas-liquid separation shaft, a first impeller 137 of the gas-liquid separation shaft, a second impeller 138 of the gas-liquid separation shaft, a third impeller 139 of the gas-liquid separation shaft, the disc-type rolling device 1310, and an arm rod 1311 of the gas-liquid separation shaft. First baffles 131 of the gas-liquid separation shaft and second baffles 135 of the gas-liquid separation shaft are symmetrically arranged on two sides of the gas-liquid separation shaft, respectively. The first wheels 132 of the gas-liquid separation shaft slide along the third slide rail 122 and are connected to the first baffles 131 of the gas-liquid separation shaft on the two sides of the first wheels 132. The first wheels 132 of the gas-liquid separation shafts which are magnetized include only the first wheels 132 of one of the three gas-liquid separation shafts. The first baffles 131 of the gas-liquid separation shaft on the two sides of the first wheels 132 are connected to the disc-type rolling device 1310. Three impellers 133 are evenly built in the disc-type rolling device. Three seventh-stage springs 134 are evenly arranged in the disc-type rolling device 1310. The second wheels 136 slide along the edge of the disc-type rolling device 1310. The second baffles 135 of the gas-liquid separation shaft are connected to the second wheels 136 of the gas-liquid separation shaft and the disc-type rolling device 1310. The disc-type rolling device 1310 rotates with the hexagonal impeller 15 and is enabled to roll by the first wheels 132 of the gas-liquid separation shaft and the second wheels 136 of the gas-liquid separation shaft. The first impeller 137 of the gas-liquid separation shaft, the second impeller 138 of the gas-liquid separation shaft, and the third impeller 139 of the gas-liquid separation shaft are arranged in the arm rod 1311 of the gas-liquid separation shaft.
Three layers of the gas-liquid separation channels 14 are arranged and are constituted by the first impellers 137, the second impellers 138, and the third impellers 139 that are in one-to-one correspondence in the arm rods 1311 of the adjacent gas-liquid separation shafts, respectively. The three layers of the gas-liquid separation channels 14 are staggered and each provided with a ninth-stage spring 143 and symmetrically arranged eighth-stage springs 141 and impellers 142 built in the gas-liquid separation channel. The ninth-stage spring 143 is connected to the two symmetrically arranged impellers 142 built in the gas-liquid separation channel. The symmetrically arranged eighth-stage springs 141 are each connected to the impeller 142 built in the gas-liquid separation channel on one side and connected to a respective one of the first impeller, the second impeller and the third impeller in the arm rod 1311 of a respective one of the gas-liquid separation shafts on the other side. The hexagonal impeller 15 runs coaxially in an identical direction with the wheel-type impeller 8 and performs reverse rotation.
The inner and outer casing wall connecting devices 17 are symmetrically arranged between the outer casing wall 16 of the rear-stage gas-liquid separation chamber and the inner casing wall 19 of the rear-stage gas-liquid separation chamber. Each of the inner and outer casing wall connecting devices 17 is provided with symmetrically arranged tenth-stage springs 171, a fixed shaft rod 172 of the inner and outer casing wall connecting device, and an impeller 173 built in the inner and outer casing wall connecting device. The tenth-stage spring 171 is connected to the outer casing wall 16 of the rear-stage gas-liquid separation chamber and the fixed shaft rod 172 of the inner and outer casing wall connecting device.
A plurality of rear-stage inner casing wall expansion devices 18 are evenly arranged in the inner casing wall 19 of the rear-stage gas-liquid separation chamber. Each of the rear-stage inner casing wall expansion devices 18 is provided with a third wall pipe 181, an eleventh-stage spring 183, and third pushing shafts 182 symmetrically arranged on two sides of the eleventh-stage spring 183. The third pushing shafts 182 are each connected to the eleventh-stage spring 183 and the inner casing wall 19 of the rear-stage gas-liquid separation chamber. The eleventh-stage spring 183 and the third pushing shafts 182 are arranged in the third wall pipe 181.
A plurality of impellers 191 built in the inner casing wall of the rear-stage gas-liquid separation chamber are symmetrically arranged in the inner casing wall 19 of the rear-stage gas-liquid separation chamber. A contraction-type slideway 192 is arranged on an inner side of the inner casing wall 19 of the rear-stage gas-liquid separation chamber. Two magnets 23 built in the wall surface are provided and are symmetrically arranged about a lower-side one of the impellers 191 built in the inner casing wall of the rear-stage gas-liquid separation chamber. The two magnets 23 each form an angle of 30° with the lower-side one of the impellers 191 built in the inner casing wall of the rear-stage gas-liquid separation chamber. The magnets 23 repel a magnet 209 built in a rotatable arm rod.
Three contraction-type gas-liquid separation rotating shaft rods 20 are arranged and divide an inner cavity of the rear-stage gas-liquid separation chamber 27. Each of the contraction-type gas-liquid separation rotating shaft rods 20 is provided with shaft beads 201, a trapezoidal slidable device 202, a front-stage impeller 203, a twelfth-stage spring 204, a rear-stage impeller 205, the rotatable arm rod 206, a first impeller 207 in the arm rod, thirteenth-stage springs 208 on two sides of the magnet 209, the magnet 209 built in the arm rod, and a second-stage impeller 2010 in the arm rod. The shaft beads 201 are arranged in the trapezoidal slidable device 202 and are configured for sliding along the contraction-type slideway 192. The twelfth-stage spring 204 is arranged in the trapezoidal slidable device 202. The front-stage impeller 203 is arranged at a front end of the trapezoidal slidable device 202 in the moving direction, and the rear-stage impeller 205 is arranged at a rear end of the trapezoidal slidable device 202 in the moving direction. The front-stage impeller 203 and the rear-stage impeller 205 are arranged at two sides of the twelfth-stage spring 204, respectively. The magnet 209 built in the arm rod is connected to the thirteenth-stage springs 208 on the two sides.
Three gas-liquid separation extension channels 22 are arranged and are each corresponding to the first impeller 207 and the second-stage impeller 2010 in the adjacent arm rods of the contraction-type gas-liquid separation rotating shaft rods 20. Each of the gas-liquid separation extension channels 22 is provided with an impeller 222 built in the channel and asymmetrically arranged sixteenth-stage springs 221 on two sides of the impeller 222. The sixteenth-stage spring 221 on one side is connected to the first impeller 207 in the arm rod and the impeller 222 built in the channel, and the sixteenth-stage spring 221 on the other side is connected to the second-stage impeller 2010 in the adjacent arm rod and the impeller 222 built in the channel.
The triangular impeller 21 is provided with top rotating shafts 211 and fifteenth-stage springs 212. Three top rotating shafts 211 are provided and are arranged at three vertices of the triangular impeller 21. Three fifteenth-stage springs 212 are provided and are arranged at three edges of the triangular impeller 21. The triangular impeller 21 runs coaxially in an identical direction with the wheel-type impeller 8 and performs reverse rotation.
A plurality of two-stage chamber gas-liquid separation one-way channels 25 are symmetrically arranged between the adjacent chambers. One-way channel fixed shafts 251, one-way channel built-in impellers 252, one-way channel fixed partition plates 253, seventeenth-stage springs 254, one-way channel rotating shafts 255, one-way channel cover plates 256, and one-way channel rubber connectors 257 are symmetrically arranged on two sides of each of the two-stage chamber gas-liquid separation one-way channels 25. The one-way channel fixed shafts 251 are respectively connected to the one-way channel fixed partition plates 253. The seventeenth-stage springs 254 are respectively connected to the one-way channel fixed shafts 251 and the one-way channel cover plates 256. The one-way channel rotating shafts 255 are respectively connected to the one-way channel cover plates 256, and the one-way channel cover plates 256 rotate about the one-way channel rotating shafts 255, respectively. Each of the one-way channel rubber connectors 257 is arranged on a top end of a respective one of the one-way channel cover plates 256.
A plurality of one-way outlets 28 are symmetrically arranged in the rear-stage gas-liquid separation chamber 27 and are each provided with springs, rotating shafts, rubber connectors, and cover plates. The cover plates are each a rotatable cover plate, and respectively rotate about the rotating shafts. The springs are respectively connected to the cover plates. Each of the rubber connectors is arranged on a top end of a respective one of the cover plates.
Optionally, six gas-liquid separation one-way openings 5 are provided on the inner casing wall 3 of the front-stage inlet chamber and are symmetrically arranged with respect to the chamber. The adjacent gas-liquid separation one-way openings 5 form an angle of 60°.
Optionally, the front-stage wall surface expansion devices 6 include three front-stage wall surface expansion devices 6 on the outer casing wall 2 of the front-stage inlet chamber and three front-stage wall surface expansion devices 6 on the inner casing wall 3 of the front-stage inlet chamber. The three front-stage wall surface expansion devices 6 on the inner casing wall are respectively arranged at positions corresponding to positions at which the three front-stage wall surface expansion devices 6 on the outer casing wall are arranged, and two adjacent ones of the front-stage wall surface expansion devices 6 form an angle of 120°.
Optionally, four impellers 123 are built in the inner casing wall of the middle-stage gas-liquid separation chamber and are symmetrically arranged with respect to the chamber. The adjacent impellers 123 built in the inner casing wall of the middle-stage gas-liquid separation chamber form an angle of 90°.
Optionally, four magnetically slidable chamber partition plates 11 are arranged in the middle-stage gas-liquid separation chamber 26 and are evenly distributed along the periphery of the chamber. The adjacent magnetically slidable chamber partition plates 11 form an angle of 90°.
Optionally, four inner and outer casing wall connecting devices 17 are provided in the rear-stage gas-liquid separation chamber 27 and are symmetrically arranged with respect to the chamber. The adjacent devices form an angle of 90°.
Optionally, four rear-stage inner casing wall expansion devices 18 are up-and-down symmetrically arranged in the inner casing wall 19 of the rear-stage gas-liquid separation chamber and the adjacent devices form an angle of 90°. Four impellers 191 are built in the inner casing wall of the rear-stage gas-liquid separation chamber and are symmetrically arranged with respect to the chamber. The adjacent impellers 191 form an angle of 90°.
Optionally, two pairs of the two-stage chamber gas-liquid separation one-way channels are provided, and each of the two pairs includes two two-stage chamber gas-liquid separation one-way channels 25 symmetrically arranged with respect to a respective one of the front-stage inlet chamber 24 and the middle-stage gas-liquid separation chamber 26. Two one-way outlets 28 are symmetrically arranged with respect to the rear-stage gas-liquid separation chamber.
Optionally, each of the gas-liquid separation channels 14 and an adjacent one of the gas-liquid separation shafts 13 are welded into one piece, and each of the gas-liquid separation extension channels 22 and an adjacent one of the contraction-type gas-liquid separation rotating shaft rods 20 are welded into one piece.
Optionally, the inner cavity radius of the front-stage inlet chamber 24 is the outer cavity radius of the middle-stage gas-liquid separation chamber 26, and the inner cavity radius of the middle-stage gas-liquid separation chamber 26 is the outer cavity radius of the rear-stage gas-liquid separation chamber 27, and the outer cavity radii of the three chambers 24, 26, and 27 are in a ratio of 3:2:1. In the present disclosure, the springs have high elasticity and the partition plates have good separation effects; the wheels, rollers, and shaft beads have smooth surfaces and produce small friction; and the corresponding positions of the built-in impellers allow the fluid to pass freely.
The working process of the present disclosure is as follows:
Before the apparatus is started, the two-stage pushing shaft rods 7 are at the concave sections of the wheel-type impeller 8, all the cover plates are closed, and all the springs are in the initial state. When the wheel-type impeller 8 is driven by the external drive shaft 82 of the wheel-type impeller to rotate reversely, the fixed wheels 81 at the convex sections of the wheel-type impeller 8 also rotate accordingly and contact the outer casing walls 73 of the two-stage pushing shaft rods first. The outer casing walls 73 of the two-stage pushing shaft rods receive outward pushing forces, and since the outer casing walls 73 of the two-stage pushing shaft rods are connected to the inner casing wall 3 of the front-stage inlet chamber, the inner casing wall 3 expands under the outward forces from the outer casing walls 73 of the two-stage pushing shaft rods. The fourth-stage springs 63 in the front-stage wall surface expansion devices 6 in the inner casing wall 3 of the front-stage inlet chamber are stretched, so that the volume of the inner cavity of the front-stage inlet chamber 24 increases instantly and the pressure decreases, and the volume of the outer cavity of the front-stage inlet chamber 24 decreases and the pressure increases. Therefore, the cover plates 53 of the gas-liquid separation one-way openings at the inner casing wall 3 of the front-stage inlet chamber are instantly opened inward, the second-stage springs 57 are pushed by the cover plates, and the third-stage springs 510 are stretched. Air is expelled from the outer cavity of the front-stage inlet chamber 24 into the inner cavity of the front-stage inlet chamber 24. When pressure balance is achieved between the two cavities, the cover plates 53 of the gas-liquid separation one-way openings are closed under the effect of the springs. Since the cavities are initially filled with air, the above process is a pure air process.
The wheel-type impeller 8 continues to rotate, the fixed wheels 81 at the convex sections of the wheel-type impeller 8 start to contact the telescopic slide rails 72, the rotating shafts 71 of the two-stage pushing shaft rods rotate, and the telescopic slide rails 72 extend to push the first-stage baffles 74. Since the first-stage baffles 74, the fifth-stage springs 75, the second-stage baffles 76, the pushing shaft rods 78, and the outer casing wall 2 of the front-stage inlet chamber are connected, the outer casing wall 2 of the front-stage inlet chamber expands outward, the volume of the outer cavity of the front-stage inlet chamber 24 increases and the pressure in the outer cavity of the front-stage inlet chamber 24 decreases, and the fourth-stage springs 63 in the front-stage wall surface expansion devices 6 in the outer casing wall 2 of the front-stage inlet chamber are stretched. Meanwhile, the expanded inner casing wall 3 of the front-stage inlet chamber gradually returns to the initial state under the effect of the springs, so that the volume of the outer cavity of the front-stage inlet chamber 24 further increases and the pressure in the outer cavity of the front-stage inlet chamber 24 further decreases. The initially closed cover plates 42 of the gas-liquid separation type one-way channels are opened instantly, the liquid starts to enter the outer cavity, and first-stage gas-liquid separation is carried out under the effect of the first-stage springs 44 and the impellers 46 built in the fixed shaft rods.
In the above process, since the expanded inner casing wall 3 of the front-stage inlet chamber gradually returns to the initial state under the effect of the springs, the pressure in the inner cavity of the front-stage inlet chamber 24 increases, and air is expelled into the middle-stage gas-liquid separation chamber 26 through the two-stage chamber gas-liquid separation one-way channels 25. The pressure in the middle-stage gas-liquid separation chamber 26 increases, and air is expelled into the rear-stage gas-liquid separation chamber 27 through the two-stage chamber gas-liquid separation one-way channels 25. The pressure in the rear-stage gas-liquid separation chamber 27 increases, and air is expelled out through the one-way outlets 28. When pressure balance is achieved between the chambers, the one-way channel cover plates 256 and the cover plates of the one-way outlets 28 are closed.
The wheel-type impeller 8 continues to rotate, the fixed wheels 81 at the convex sections of the wheel-type impeller 8 contact the outer casing walls 73 of the two-stage pushing shaft rods again, and the outer casing walls 73 of the two-stage pushing shaft rods receive outward pushing forces again. Since the outer casing walls 73 of the two-stage pushing shaft rods are connected to the inner casing wall 3 of the front-stage inlet chamber, the inner casing wall 3 again expands under the outward forces from the outer casing walls 73 of the two-stage pushing shaft rods. The fourth-stage springs 63 in the front-stage wall surface expansion devices 6 in the inner casing wall 3 of the front-stage inlet chamber are stretched, so that the volume of the inner cavity of the front-stage inlet chamber 24 increases instantly and the pressure decreases, and the volume of the outer cavity of the front-stage inlet chamber 24 decreases and the pressure increases. Therefore, the cover plates 53 of the gas-liquid separation one-way openings at the inner casing wall 3 of the front-stage inlet chamber are instantly opened inward, the second-stage springs 57 are pushed by the cover plates, and the third-stage springs 510 are stretched. Since the outer cavity of the front-stage inlet chamber 24 is filled with gas and liquid, the gas-liquid mixture is expelled from the outer cavity of the front-stage inlet chamber 24 into the inner cavity of the front-stage inlet chamber 24, and second-stage gas-liquid separation is carried out under the effect of the springs and the impellers in the gas-liquid separation one-way openings 5. When pressure balance is achieved between the two cavities, the cover plates 53 of the gas-liquid separation one-way openings are closed under the effect of the springs.
Finally, the wheel-type impeller 8 continues to rotate, the fixed wheels 81 at the convex sections of the wheel-type impeller 8 no longer contact the two-stage pushing shaft rods 7, the two-stage pushing shaft rods 7 gradually move to the concave sections of the wheel-type impeller 8, and the expanded inner casing wall 3 of the front-stage inlet chamber gradually returns to the initial state under the effect of the springs. Therefore, the pressure in the inner cavity of the front-stage inlet chamber 24 increases, and air is again expelled into the middle-stage gas-liquid separation chamber 26 through the two-stage chamber gas-liquid separation one-way channels 25. Since the front-stage inlet chamber is filled with the gas-liquid two-phase flow, third-stage gas-liquid separation is carried out in this process. The middle-stage gas-liquid separation chamber 26 is thus filled with gas and liquid, the pressure in the middle-stage gas-liquid separation chamber 26 increases, and air is expelled into the rear-stage gas-liquid separation chamber 27 through the two-stage chamber gas-liquid separation one-way channels 25. The pressure in the rear-stage gas-liquid separation chamber 27 increases, and air is expelled out through the one-way outlets 28. When pressure balance is achieved between the chambers, the one-way channel cover plates 256 and the cover plates of the one-way outlets 28 are closed.
The above process shows changes in the chambers when the wheel-type impeller 8 rotates by ⅓ of a circle. When the wheel-type impeller 8 continues to rotate, the coaxial triangular impeller 21 also continues to rotate. Since the contraction-type gas-liquid separation rotating shaft rods 20 are connected to the triangular impeller 21 through the fifteenth-stage springs 212, the fifteenth-stage springs 212 are stretched under the effect of the centrifugal force, the gas-liquid separation extension channels 22 are stretched, and the inner casing wall 19 of the rear-stage gas-liquid separation chamber expands. Therefore, the pressure in the inner cavity of the rear-stage gas-liquid separation chamber 27 decreases, the pressure in the outer cavity increases, and air is expelled from the outer cavity into the inner cavity. Meanwhile, since the magnets 209 built in the arm rods repel the magnets 23 built in the wall surface, when the magnets 209 built in the arm rods rotate with the contraction-type gas-liquid separation rotating shaft rods 20 to the magnets 23 built in the wall surface, the fifteenth-stage springs 212 and the gas-liquid separation extension channels 22 contract due to repulsion of the magnets, the inner casing wall 19 of the rear-stage gas-liquid separation chamber contracts immediately, leading to an increase of the pressure in the inner cavity of the rear-stage gas-liquid separation chamber 27. Although air can pass through the impellers 191 built in the inner casing wall of the rear-stage gas-liquid separation chamber, the impellers take up a small area of the wall surface and the pressure balance cannot be maintained immediately. Air is expelled out through the one-way outlets 28, the pressure in the rear-stage gas-liquid separation chamber 27 decreases, and air is expelled from the middle-stage gas-liquid separation chamber 26 into the rear-stage gas-liquid separation chamber 27. Then, the pressure in the middle-stage gas-liquid separation chamber 26 decreases, and gas and liquid are expelled from the front-stage inlet chamber 24 into the middle-stage gas-liquid separation chamber 26, so that the pressure in the front-stage inlet chamber 24 decreases and liquid starts to enter the front-stage inlet chamber 24. Therefore, with continuous rotation of the impellers, the decrease or increase of the volume of the rear-stage gas-liquid separation chamber 27 goes along with the decrease or increase of the volume of the front-stage inlet chamber 24 to enable air exhaust and liquid intake, so that water is filled into the chambers more rapidly.
Water is continuously sucked in and the middle-stage gas-liquid separation chamber 26 is filled with the gas-liquid mixture. The wheel-type impeller 8 rotates and drives the hexagonal impeller 15 to rotate. Since the magnetically slidable chamber partition plate 11 is magnetically attracted to one of the gas-liquid separation shafts 13, the first magnetically slidable chamber partition plate rotates with the shaft, the sixth-stage spring 114 is stretched, fourth-stage gas-liquid separation is carried out, and the gas and liquid enter the inner cavity of the middle-stage gas-liquid separation chamber 26 from the outer cavity of the middle-stage gas-liquid separation chamber 26. Fifth-stage gas-liquid separation is carried out by the impellers 123 built in the inner casing wall of the middle-stage gas-liquid separation chamber during this process. The shaft continues to rotate away from the first magnetically slidable chamber partition plate and approaches the second magnetically slidable chamber partition plate. The first magnetically slidable chamber partition plate is pulled by the spring and returns to the initial state, and gas-liquid separation is carried out again. Then, the second magnetically slidable chamber partition plate rotates with the shaft and the spring is stretched. Gas-liquid separation is carried out and the gas and liquid enter the inner cavity of the middle-stage gas-liquid separation chamber 26 from the outer cavity of the middle-stage gas-liquid separation chamber 26. The third, the fourth, and again the first magnetically slidable chamber partition plate repeatedly perform the above process in cycles.
When the inner cavity of the middle-stage gas-liquid separation chamber 26 is filled with the gas-liquid mixture, the gas-liquid separation shafts 13 rotate and the disc-type rolling devices 1310 start to roll. A part of the peripheral water flows into the devices, and sixth-stage gas-liquid separation is carried out in the channels by the built-in impellers 133 and the seventh-stage springs 134 in the disc-type rolling devices. Due to the effects of rolling and the gravity, water flows out of the devices, and another part of the peripheral water flows into the devices for gas-liquid separation. Seventh-stage gas-liquid separation is carried out on the central water in the inner cavity of the middle-stage gas-liquid separation chamber 26 by the first impellers 137, the second impellers 138, and the third impellers 139 in the gas-liquid separation shafts 13. Meanwhile, eighth-stage gas-liquid separation is carried out by the impellers and the springs in the three layers of staggered gas-liquid separation channels 14.
Further, the rear-stage gas-liquid separation chamber 27 is filled with the gas-liquid mixture, and ninth-stage gas-liquid separation is carried out by the tenth-stage springs 171 of the inner and outer casing wall connecting devices 17 and the impellers 173 built in the inner and outer casing wall connecting devices. The water accumulates in the outer cavity of the rear-stage gas-liquid separation chamber 27 and starts to enter the inner cavity from the outer cavity. Tenth-stage gas-liquid separation is carried out by the impellers 191 built in the inner casing wall of the rear-stage gas-liquid separation chamber during this process. The motion principle of the contraction-type gas-liquid separation rotating shaft rods 20 with rotation of the triangular impeller 21 has been described above and will not be repeated herein. Eleventh-stage gas-liquid separation is carried out on the peripheral gas and liquid in the inner cavity of the rear-stage gas-liquid separation chamber by the front-stage impellers 203, the twelfth-stage springs 204, and the rear-stage impellers 205. Twelfth-stage gas-liquid separation is carried out on the central gas and liquid in the inner cavity of the rear-stage gas-liquid separation chamber by the sixteenth-stage springs 221 and the impellers 222 built in the gas-liquid separation extension channels 22. Finally, after multiple stages of gas-liquid separation, the air content in water can hardly be found, and the chambers are full of water. The apparatus can directly enter a normal operating condition when it is restarted, so that the working efficiency is significantly improved.
The above descriptions are preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. Any obvious improvements, replacements, or modifications made by persons skilled in the art without departing from the essence of the present disclosure shall fall within the protection scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202111264012.1 | Oct 2021 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2021/127816 | 11/1/2021 | WO |
