This application claims the benefit of German Patent Application No. DE 10 2023 107 779.1, filed Mar. 28, 2023, and which is hereby incorporated by reference.
The present disclosure relates to a self-propelled construction machine for working the ground, in particular a stabilizer or recycler.
In order to stabilize insufficiently stable ground, stabilizers with which a powdered or liquid binder is introduced into the ground in order to increase its load-bearing capacity are known. The known recyclers differ from stabilizers in that recyclers serve not only to improve or solidify the ground, but also to repair damaged cover layers of roads or paths.
Stabilizers or recyclers have a machine frame supported by wheels or crawler tracks standing on the ground, and a roller housing arranged on the machine frame, in which a rotatable milling/mixing roller for working the ground is provided. In the following, ground working refers to all work steps with which the ground can be removed or milled, and/or removed or milled ground can be mixed. The ground to be worked can be, for example, an existing traffic surface (street) from which material is to be milled, fills, backfills, or natural ground.
To drive the wheels or crawler tracks, the known stabilizers or recyclers have a drive device which generally comprises a plurality of hydraulic motors which are associated with the individual wheels or running gears. In order to control the drive device, a controller is provided which provides a first driving mode in which the running gears are driven in such a way that the construction machine drives in a first direction of travel at a predetermined speed, and provides a second driving mode in which the wheels or crawler tracks are driven in such a way that the construction machine travels at a predetermined speed in a second direction of travel which is opposite to the first direction of travel. The first direction of travel is a main direction of travel which is generally forward travel. The first driving mode can therefore correspond to forward travel, and the second traveling mode reverse travel. The vehicle driver can set a desired speed for forward or reverse travel.
For manual control by the vehicle driver, self-propelled construction machines have an operating unit with different operating elements. The vehicle driver can start or stop the construction machine by actuating the operating elements and specify the desired speed for forward or reverse travel. These settings can be performed by the vehicle driver during a transport mode in which the construction machine is to be moved from one location to another location, or during a working mode in which the construction machine works the ground.
During the transport and working mode of the construction machine, the problem arises in practice of reversing the direction of travel, i.e. from forward travel to reverse travel, or from reverse travel to forward travel. Reversing the direction of travel places relatively high demands on the vehicle driver since the construction machine must first be brought to a standstill from the given speed to then be accelerated back to a given speed in the opposite direction of travel. It must be considered that the vehicle driver not only has to control the drive device when reversing the direction of travel, but is also responsible for the proper functioning of all other components of the construction machine.
An object in accordance with the present disclosure may be to provide a self-propelled construction machine which can be easily and safely operated in different driving situations by the vehicle driver.
Various embodiments as described herein can comprise one or more of the features or combinations of features mentioned below. A feature designated with an indefinite article can also be present more than once if the indefinite article is not to be understood with an explicit reference to a single use. A designation of features with a number word, for example “first and second”, does not exclude that the number of these features can be greater than the number indicated by the number word. In the description of all the embodiments, the expression “can” is also to be understood as “preferably” or “expediently”.
An exemplary self-propelled construction machine as disclosed herein may have a controller for automatic reversal of the direction of travel which interacts with the drive device for the wheels or crawler tracks. A drive device is understood below to mean a device with which the wheels or crawler tracks are set in movement. The drive device can be any drive device, for example a hydraulic, mechanical, pneumatic, or electrical drive device which can comprise a plurality of drive components, for example hydraulic motors, wherein a hydraulic motor can be associated with each wheel or crawler track.
The controller may be configured in such a way that the drive device, after receiving a control signal for reversing the direction of travel, reduces the predetermined first speed at which the construction machine travels in the first direction of travel until the construction machine is stationary, and, after the construction machine is stationary, drives the wheels or crawler tracks in the opposite direction, wherein the drive device increases the speed in the second direction of travel up to a predetermined second speed.
The reduction or increase of the speed can take place according to a predefined speed profile, wherein the same or different speed profiles can be specified for the two directions of travel, for example different speed profiles for forward travel in the transport or working mode or reverse travel in the transport or working mode. The speed profiles can be dependent on different operating parameters, for example on the previously specified advance speed, the engine load, the milling roller rotational speed, the load on the lifting columns of the construction machine, etc.
The reversal of the direction of travel can be initiated by a control signal for reversing the direction of travel, wherein the reversal of direction takes place automatically after receipt of the control signal. The control signal can be generated by the machine operator actuating an operating element so that the machine operator can determine the time at which the machine is to reverse the direction of travel. However, a reversal of the direction of travel can also be initiated by automatically generating a control signal for reversing the direction of travel, for example when the construction machine is located at a specific location, for example has reached the end of the lane. The location can be detected with known technical means, for example with a global navigation satellite system (GNSS) or on the basis of detecting a predetermined marking. The control signal can also be generated after covering a predefined distance, or after the expiration of a predefined time interval.
The first speed at which the construction machine moves in the first direction of travel is preferably greater than the second speed at which the construction machine moves in the second direction of travel. It is assumed that the construction machine should move faster in forward travel than in reverse travel.
The first and/or second speed before and/or after the reversal of the direction of travel can be speeds specified by the vehicle driver. The vehicle driver only needs to set one of the two speeds, in particular only the first speed, wherein the second speed, which is preferably slower than the first speed, can then be determined automatically.
An embodiment of a construction machine as disclosed herein has an input and/or operating unit and a memory unit, wherein the input and/or operating unit and the memory unit are configured such that a value for the first and second speed can be input using the input unit and can be stored in the memory unit. The controller is configured such that the controller reads out the value for the first and second speed from the memory unit. Using the input unit, the vehicle driver can therefore enter the speeds and also change them at any time. The input and/or operating unit can have, for example, a joystick, a pedal, or an operating element of a touchscreen.
A further embodiment of the construction machine as disclosed herein provides that the construction machine has an input and/or operating unit and a memory unit which are configured such that a value for the first speed can be input using the input and/or operating unit and can be stored in the memory unit. The controller is configured such that a value for the second speed, which is stored in the memory unit, is calculated from the value for the first speed according to a predefined functional relationship which is stored in the memory unit. This functional relationship can be, for example, a linear equation.
Another exemplary aspect is that not only the drive device, but also other components of the construction machine, are automatically controlled depending on different driving situations.
An embodiment of a construction machine as disclosed herein has a milling/mixing roller adjusting device for adjusting the height of the milling/mixing roller relative to the ground, wherein the controller interacts with the milling/mixing roller adjusting device in such a way that the height of the milling/mixing roller relative to the ground is adjusted during a reversal of the direction of travel. In this embodiment, the machine operator is also relieved of the control of adjusting the height of the milling/mixing roller during a reversal of the direction of travel.
A further embodiment of a construction machine as disclosed herein has a front roller flap facing in the main direction of travel and a rear roller flap facing in the opposite direction to the main direction of travel, which can at least partially close the milling/mixing chamber of the roller housing, and a roller flap adjusting device for adjusting the position of the front roller flap and the rear roller flap. Below, the front roller flap is understood to mean the roller flap facing in the main direction of travel, and the rear roller flap is understood to mean the roller flap facing in the opposite direction to the main direction of travel, wherein the main direction of travel is generally forward travel. The controller interacts with the roller flap adjusting device in such a way that, during a reversal of the direction of travel, the front roller flap and/or the rear roller flap is/are adjusted. In this embodiment, the machine driver operator is also relieved of the control of the roller flaps during a reversal of the direction of travel.
The controller can provide a transport mode in which the controller controls the milling/mixing roller adjusting device in such a way that the milling/mixing roller is raised into an upper position in which the milling/mixing roller does not engage with the ground, and the controller can provide a working mode in which the controller controls the milling/mixing roller adjusting device in such a way that the milling/mixing roller is lowered into a bottom position in which the milling/mixing roller engages with the ground. Engagement with the ground is understood below to mean that the milling/mixing roller mills the ground and/or mixes the milled ground.
A further embodiment of a construction machine as disclosed herein provides that the controller is configured such that, during a reversal of the direction of travel, the controller controls the milling/mixing roller adjusting device in such a way that there is an automatic change from the working mode to the transport mode, or an automatic change from the transport mode to the working mode. In this embodiment, for a reversal of the direction of travel, the machine operator only needs to specify whether the machine is to execute a turning maneuver in order to change from a working mode to a transport mode, or vice versa.
Depending on different driving situations, a construction machine as disclosed herein can provide the following control modes which can be initiated by a travel direction reversal control signal. The different control modes allow the machine operator to easily and safely control the construction machine in the different driving situations.
For a first travel direction reversal control mode with a reversal of the direction of travel in the transport mode, the controller can be configured in such a way that the controller controls the milling/mixing roller adjusting device such that the position of the milling/mixing roller is maintained during the reversal of the direction of travel, and controls the roller flap adjusting device such that the position of the roller flaps is maintained during the reversal of the direction of travel. The machine operator can specify this control mode if the machine is to be moved only from one location to another location.
For a second travel direction reversal control mode with a reversal of the direction of travel in the working mode, the controller can be configured such that the controller controls the milling/mixing roller adjusting device in such a way that the position of the milling/mixing roller is maintained during the reversal of the direction of travel, and the controller controls the roller flap adjusting device for the front and rear roller flap before the direction is reversed such that the front roller flap is in a raised position, and the rear roller flap rests in a floating position on the ground, and, after the direction has been reversed, the originally rear roller flap now facing in the new direction of travel is in a raised position, and the front roller flap rests in a floating position on the ground. The machine operator can specify this control mode if the construction machine is to travel in reverse in the same lane in order to mix the milled material after reversing the direction of travel.
For a third travel direction reversal control mode for reversing the travel direction with a change from the transport mode to the working mode, the controller can be configured in such a way that the controller controls the milling/mixing roller adjusting device such that the milling/mixing roller is lowered from the upper position in which the milling/mixing roller does not engage with the ground into the bottom position in which the milling/mixing roller engages with the ground. Following a journey, the machine operator can specify this control mode if the construction machine is to move in the opposite direction of travel, for example, at the beginning or the end of the lane in order to work the ground.
In order to control the milling/mixing roller, the controller can be configured in the third travel direction reversal control mode in such a way that the controller controls the milling/mixing roller adjusting device in such a way that the milling/mixing roller is lowered at a predetermined speed, wherein the speed at which the milling/mixing roller is lowered is a speed that remains constant over the distance covered by the construction machine, or a speed that changes over the distance covered by the construction machine. The change in milling depth can be initiated at a time before and/or during the reduction of the speed of the construction machine, and/or when the construction machine is at a standstill, and/or during the increase in the speed. The change in the milling depth while lowering the milling/mixing roller can be adapted to the different circumstances and can be dependent on different operating parameters, for example the advance of the construction machine, the nature of the ground to be worked, or the amount of binder added.
In order to control the roller flaps, the controller can be configured in the third travel direction reversal control mode in such a way that the controller controls the roller flap adjusting device for the front and rear roller flaps such that the front roller flap is in a raised position after lowering the milling/mixing roller in the working mode, and the rear roller flap rests in a floating position on the ground or the rear roller flap is in a raised position, and the front roller flap rests in a floating position on the ground. Consequently, the roller flaps are automatically brought into the position intended for the working mode, depending on the direction of travel.
The controller can provide a fourth travel direction reversal control mode for a reversal of the direction of travel with a change from the working mode to the transport mode, in which the controller controls the milling/mixing roller adjusting device in such a way that the milling/mixing roller is raised from the bottom position, in which the milling/mixing roller engages with the ground, into the upper position in which the milling/mixing roller does not engaged with the ground. The machine operator can specify this control mode if the construction machine is to be reversed after working the ground, for example at the end of the lane.
In the fourth travel direction reversal control mode, the controller can be configured such that the controller controls the milling/mixing roller adjusting device in such a way that the milling/mixing roller is raised at a predetermined speed, wherein the speed at which the milling/mixing roller is raised is a speed that remains constant over the distance covered by the construction machine, or a speed that changes over the distance covered by the construction machine. The change in milling depth can be initiated at a time before and/or during the reduction of the speed of the construction machine, and/or when the construction machine is at a standstill, and/or during the increase in the speed. The change in the milling depth during raising of the milling/mixing roller can be adapted to the different circumstances and can be dependent on different operating parameters, for example the advance of the construction machine, the nature of the ground to be worked, or the amount of binder added.
The lowering and raising of the milling/mixing roller for a change from the transport mode to the working mode, or from the working mode to the transport mode can take place according to a speed profile specified by the controller. The speed profile can be a fixedly predefined profile which is stored in a memory device, or the speed profile can be determined depending on the current operating parameters of the construction machine.
When changing from the transport mode to the working mode, a device for adding binder can also be automatically activated so that binder is added in the working mode. Conversely, when changing from the working mode to the transport mode, a device for adding binder can be automatically deactivated so that no binder is added in the transport mode.
During a reversal of the direction of travel, all settings of operating parameters of the self-propelled construction machine can in principle be made, or specified settings can be changed, or certain operating states can be set or changed in order to adapt the operating parameters or operating states to the new direction of travel. These settings can in turn be made depending on whether the construction machine is in a specific mode, in particular in a transport mode or working mode.
For example, self-propelled construction machines generally provide certain steering modes, wherein steering is done only with the front wheels or crawler tracks, only with the rear wheels or crawler tracks, with the front and rear wheels or crawler tracks in the same direction, or with the front and rear wheels or crawler tracks in opposite directions. During a reversal of direction from forward travel to reverse travel, for example, it is possible to switch from a steering mode in which steering takes place only with the front wheels or crawler tracks to a steering mode in which steering takes place with the front and rear wheels or crawler tracks in the same direction. This changing of the steering mode during the reversal of the direction of travel from forward travel to reverse travel at the end of a lane allows the construction machine to be moved sideways relative to the lane in reverse travel so that the construction machine can be driven out of the lane.
In the event of a reversal of the direction of travel, assistance systems of the construction machine can also be activated or deactivated, or their settings can be changed. If the construction machine has, for example, an assistance system based in particular on satellite navigation which, after reversing the direction, allows the construction machine to travel back in the same lane, this assistance system can be activated after the direction has been reversed so that the construction machine travels back in the same lane.
If the construction machine has a camera system for monitoring obstacles in the surroundings, a backup camera can be activated, for example, during a reversal of the direction of travel from forward travel to reverse travel. A front camera can then be deactivated.
Various embodiments will be explained in more detail below with reference to the drawings.
A roller housing 8 that is open at the bottom and forms a milling/mixing chamber and in which a milling/mixing roller 9 is located is arranged between the running gears on the machine frame 5. The direction of rotation of the milling/mixing roller is indicated by an arrow 10. The roller housing 8 has a roller flap 12 that is at the front in the main working direction 11 (forward travel) and a roller flap 13 that is at the rear in the main working direction, which are each pivotable about a pivot axis 14 or 14′ running transversely to the longitudinal direction of the machine frame. The roller housing is closed on the sides by side parts 15 that extend in the longitudinal direction, and are only shown in outline in
To adjust the height of the milling/mixing roller 9, the ground milling machine has a milling/mixing roller adjusting device 16 which, in the present embodiment, comprises a piston-cylinder assembly 17 with a piston 17A and a cylinder 17B. By actuating the piston 17A of the piston-cylinder assemblies 17, the height of the milling/mixing roller 9 can be adjusted relative to the machine frame 5 or the ground 6, wherein the axis of the milling/mixing roller moves on a circular path. Alternatively or additionally, it is also possible to adjust the height of the milling/mixing roller 9 relative to the ground 6 by retracting or extending the lifting columns 4.
To adjust the position of the front and rear roller flaps 12, 13 in the main working direction, a roller flap adjusting device 19 is provided which has an actuator 20, 20′ acting on the corresponding roller flap 12, 13. In the present embodiment, the actuators are piston-cylinder assemblies 20, 20′, the pistons 20A, 20A′ of which are pivotally fastened to the machine frame 5 and their cylinders 20B, 20B′ on the front or rear roller flap 12, 13. By moving the relevant piston, the front or rear roller flap 12, 13 can be pivoted upward or downward so that the lower edge 12A, 13A of the front or rear roller flap 12, 13 lifts or lowers relative to the ground 6.
The drive device for driving the wheels, the milling/mixing roller adjusting device and the roller flap adjusting device comprise further components, in particular hydraulic components, for example hydraulic pumps, hydraulic valves, hydraulic lines, sensors, etc., which are not shown for the sake of simplicity but are generally known to a person skilled in the art.
A controller is provided for controlling the individual components of the drive device for driving the wheels, the milling/mixing roller adjusting device, and the roller flap adjusting device. This controller can comprise a plurality of control units, one control unit or a plurality of control units of which can be part of a central controller of the construction machine. The drive device for driving the wheels, the milling/mixing roller adjusting device, and the roller flap adjusting device can, for example, each have their own control unit which is understood below as a common controller.
The controller can have, for example, a general processor, a digital signal processor (DSP) for continuously processing digital signals, a microprocessor, an application-specific integrated circuit (ASIC), an integrated circuit consisting of logic elements (FPGA), or other integrated circuits (IC) or hardware components in order to carry out the control of the actuators. A data processing program (software) can run on the hardware components.
A construction machine as disclosed herein, which can be operated in a transport mode or in a working mode, allows for automatic reversal of the direction of travel.
The controller 22 is configured such that different control modes can be specified depending on control signals.
The controller 22 is configured such that the piston-cylinder assembly 17 of the milling/mixing roller adjusting device 16 is actuated after receiving a control signal in such a way that, after receiving the control signal, the milling/mixing roller 9 is lowered from the upper position into the bottom position for a change from the transport mode shown in
The controller is further configured such that the front or rear piston-cylinder assembly 20, 20′ of the roller flap adjusting device 19 is actuated after receiving a control signal in such a way that the roller flaps 12, 13 in the transport position are in a folded-down position in which the roller flaps at least partially close the roller housing 8 at the front and rear sides.
Furthermore, the controller 22 is configured such that, after receiving a control signal, the rear roller flap 13 in the working mode is in a floating position in which the rear roller flap rests on the milled ground with a specified contact force so that the roller housing 8 is at least partially closed on the rear side. Devices for positioning a roller flap in a floating position belong to the prior art (DE 10 2004 012 382 B4). In the working mode, the front roller flap 12 is adjusted by the controller 22 such that the front roller flap is in a specified, preferably slightly raised position so that it cannot become jammed when the construction machine is advanced (
The controller 22 of a construction machine as disclosed herein may allow for the specification of a plurality of travel direction reversal control modes depending on the reception of a travel direction reversal control signal associated with the corresponding travel direction reversal control mode. In the present embodiment, the operating unit 23 is configured such that a travel direction reversal control signal is generated when the vehicle driver selects a travel direction reversal control mode by actuating a pushbutton or one of the buttons 25 of the touchscreen 24 so that a travel direction reversal control signal is generated. However, a travel direction reversal control signal can also be generated by other units, for example a satellite navigation system 26 (GNSS) which is configured such that the control signal is generated at a specific waypoint in a coordinate system. However, the unit can also be configured in such a way that the control signal is generated when a predetermined marking is detected on the path covered by the construction machine. There can also be a control signal after a predefined distance has been covered or after the expiration of a predetermined time interval. In
The individual travel direction reversal control modes, which can be selected by the machine operator by actuating the relevant buttons 25 of the touchscreen 24 and/or after receiving a corresponding control signal from one of the units 26, 27 mentioned by way of example, are described in detail below.
The construction machine 1 initially travels at a speed Vi which can be specified by the vehicle driver before the direction of travel is reversed. In the following, index 1 indicates the speed of the construction machine before a reversal of the travel direction, and index 2 indicates the speed after a reversal of the travel direction. The vehicle driver can specify the speed V1, for example by actuating an operating element 29 on the operating unit 23, wherein the speed V1 is stored in a memory 28 which is read by the controller 22 (
If the vehicle driver actuates the button 25 for selecting the relevant travel direction reversal control mode, the relevant travel direction reversal control signal is generated (
The machine operator can also specify the second speed V2 by actuating an operating element 30 on the operating unit 23, wherein the speed V2 is also stored in the memory 28 which is read by the controller 22 (
An alternative embodiment provides that the speed V2 is automatically determined depending on the first speed V1. The controller 22 then calculates the second speed V2, for example, according to the equation:
V2=V1×k,
A further travel direction reversal control mode is described below for an automated reversal of the direction of travel in the working mode shown in
Further travel direction reversal control modes are described below with reference to
For the individual travel direction reversal control modes which the machine operator can select or are automatically specified, the controller 22 is configured such that the construction machine 1 moves as follows when the reversal of the direction of travel on the terrain is initiated, and the subsequent settings of the milling/mixing roller 9 and/or the roller flaps 12, 13 are made.
In the present embodiment, the change from the transport mode to working mode takes place in the time interval ΔT. The controller controls the milling/mixing roller adjusting device 19 at the time T2 such that the milling/mixing roller 9 is lowered from the upper position (
The controller can also be configured such that the roller flaps 12, 13 are moved from the position shown in
In the present embodiment, the change from the working mode to the transport mode takes place during the time interval ΔT. The controller 22 controls the milling/mixing roller adjusting device at the time T2 such that the milling/mixing roller 9 is raised from the bottom position (
While the milling/mixing roller 9 is raised, the controller 22 can control the milling/mixing roller adjusting device 16 in such a way that the roller flaps 12, 13 are pivoted from the position shown in
Number | Date | Country | Kind |
---|---|---|---|
10 2023 107 779.1 | Mar 2023 | DE | national |