The present invention relates to a self-propelled shredder for lifting large round bales or large square bales of hay or other crop material and moving and supporting such bales for engagement with a shredding rotor. The self-propelled shredder has a frame that includes three sections, including a control section, a shredding section and a power source section. The shredded materials are fed to an impeller for discharge and may be used as feed or as a mulch. A bale lifter that will lift either large round or large square bales is provided.
Bale shredders are well known and generally have been units towed behind a tractor and powered with the tractor power takeoff. The prior art shredders generally discharge shredded crop material directly through a side outlet. The shredded material cannot easily be placed at locations spaced from the shredder. The present pull behind shredders do not compensate for side hills. Typical prior art shredders include those shown in U.S. Pat. Nos. 4,449,672 and 5,090,630.
The present invention relates to a self-propelled bale shredder that includes a frame that is supported and driven with ground engaging wheels that can be steered. The frame supports three sections, a power unit, a feed and shredder rotor in the center, including a discharge unit, and a control console in an operator's cab.
Hydrostatic drive units are preferably used for driving the wheels and the various powered components are hydrostatically driven. Thus, the power source, as shown an internal combustion engine, that is provided, drives suitable hydraulic pumps, that provide the hydraulic fluid under pressure.
The shredder frame has axles that are adjustable in with hydraulic cylinders and also are adjustable about a horizontal fore and aft axis to permit tilting the axles. The operating cylinders to tilt the axles on opposite sides permits compensating for side hill operation, so that the shredder rotor and bale feeder are maintained substantially level and will continue to shred bales on the feeder as the machine is moving along a side hill.
The controls are in a cluster adjacent to an operator in a cab. The controls include a joystick and operate switches that in turn operate hydraulic valves to drive motors and hydraulic cylinders. The functions controlled can also be monitored in several different ways, including digital or analog sensors that sense loading, position, speed and other feedback signals of the various components.
Since the present shredder will process both large square bales or the large round bales, a powered bale lifter that will handle both types of bales is used in connection with the shredder. The bale lifter includes fork members or tines that will slide under the curved bale surface portions of a round bale resting on the ground. The bale lifter is power-operated so that one of the fork tines can be moved laterally relative to the other to form a “grip” or squeeze. The fork tines are positioned on opposite sides of a square cross section bale, and then the tines are moved together to squeeze the square bale and hold it securely while it is lifted from the ground onto the feeder for the shredder rotor.
The shredder rotor is a known rotor that has flails that will extend through bale support bars. The bale support bars are adjustable so that they can be moved away from the rotor axis a selected distance to prevent the rotor from being overloaded and “slugging”.
The shredded crop material is deposited in a trough below the rotor, and an auger is used to convey the shredded material to a rotating impeller or blower, that discharges the shredded material out through a discharge chute laterally of the machine. The discharge chute, as shown, is adjustable about an upright axis so that it can be used to discharge material at different locations. The discharge chute has a substantial lateral reach to blow the shredded material some distance from the side of the self-propelled shredder. The impeller discharge chute also can discharge into a truck or hopper box.
The bale lift fork or arm is double jointed, or in other words has two sections including a base bale lift section that is pivoted to the shredder frame at a first end, as a second section having one end pivoted to a second end of the base section. The bale fork is pivoted to an outer end of the second section. The two lift arm sections can be pivoted with hydraulic cylinders to accommodate transferring most types of bales from the ground to the bale feeder and support.
The hydrostatic four wheel ground drive has three different speed ranges, and provides an infinite speed selection between zero and preferably about twenty miles per hour. The axles are extendable and retractable and will telescope out to about an 11 foot wide tread. The axles will retract to allow for legal transportation on North American highways. The bale feeder conveyer speed, the discharge blower speed, and the rotor speed are all adjustable from the operator station, for consistent mulch processing. The operator station or cab is fully enclosed and climate controlled.
A self-propelled bale shredder indicated generally at 10, as shown has a frame 12 that supports a front cross axle 14 and a rear cross axle 16 that are each pivotally mounted to the frame 12 about a common fore and aft or longitudinal axis on pivots mounted on cross members 17 and 19 with bearing supports 18 and 20. The cross members extend between longitudinal frame members 12A.
The front wheel assemblies 14A and rear wheel assemblies 16A are individually driven, with hydrostatic motors 46, one for each wheel. The front axle 14 is free to pivot about pivot pin 18A. The position of the rear 16 relative to the plane, the frame 12 about the axis of the pivot pin 20A is controlled by hydraulic actuators, the hydraulic actuators 24 for the rear axle. The 24 are electric over hydraulic controlled, double-acting actuators that can be extended and retracted to control the tilt of the rear axle relative to the plane of the frame 12. The front axle 14 will follow the terrain and permit the tilt of the frame to be controlled by the rear axle position.
The axle tilt hydraulic actuator is operated in a suitable manner, usually automatically, in response to level sensor signals from a level sensor, which is shown schematically at 21B for the rear portion of the frame and rear axle. The tilt sensor will indicate when the plane of the frame 12 is not transversely level, to compensate for side hill operations. The actuator 24 also can have sensors that sense the amount of extension of the actuator rods to provide signals that keep the rear axle at a proper position. The construction of the axles and mounting are shown in more detail in
The self-propelled shredder 10 is made up of three sections, including an engine or power source section 28 at the rear of frame 12, a bale handling, feeding and shredding section 30 that is in the mid portions of the frame 12 as shown in
A centrifugal blower or impeller 34 is mounted on the frame as part of the shredder section 30 and receives material that has been shredded. The blower will discharge the shredded out through a suitable discharge chute 36 in a normal manner. Chute 36 can be rotated about an upright axis, and also folded downwardly so it will nest along one side of the frame 12. Its operative position is shown in
The power source or engine section 28 houses an internal combustion engine that can be of any selected horsepower, but is generally a high horsepower industrial engine, and it is used for powering suitable hydraulic pumps illustrated schematically at 40, that will operate through suitable valves 42, controlled by a controller 44. Controller 34 can be a manual controller, or an automatic controller operable in response to sensor signals or other parameters that are provided or a combination, where some motors are automatically controlled or controlled by a program, while others are manual. The controller 44 has control circuitry responsive to a joy stick position to provide pump control signals for hydrostatic pump and motor units represented at 46, that can be used for driving the individual wheel assemblies. There would be four hydrostatic drive units 46 for powering the individual wheels separately, under a central control. The swash plate hydrostatic pump and motor combinations 46 are well known drives used in many work vehicles. Rotational speed and direction is controlled by the operator adjusting the pump lever using a joystick 162 to provide signals. The hydrostatic motors are plumbed so that there is a differential action for the wheels when the vehicle is turned. The internal combustion engine speed can be set separately as shown schematically in
As shown schematically in the breakaway portions of
A hydraulic motor 62 may be for driving the central shaft 56, which is suitably mounted on bearings on the frame 12 and rotates in a direction indicated by the arrow 64 in
As shown in
In
The cam tube 74 can be moved about its axis 76 with a hydraulic actuator 80. The hydraulic actuator 80 has a base end 82 connected to the shredder frame 12, and has an extendable and retractable rod with a rod end connected to a lever 84 that is fixed to the cam tube 74. The hydraulic cylinder 80 will rotate the cam tube 74 about the cam tube pivot axis 76 when the actuator is extended or retracted. When the actuator is extended, it will raise the bale support bars 64 to the dotted line position shown in
Moving the support bars 64 and lifting (or lowering) the bale can be done in response to a signal indicating that the drive engine is being excessively loaded, or by sensing the pressure in the line to hydraulic motor 62 that is driving the rotor 54, to reduce the load on the rotor and prevent the rotor from plugging or slugging completely. The support bars also can be moved so more of the bale is engaged by the flails.
The cam tube 74 can also be seen (in
As stated, rotating the cam tube 74 will shift the end portions 72 of the bale support bars 64 to move them radially inwardly and outwardly relative to the central shaft 56 of the rotor 54. The flails 60 of the rotor 54 will shred either a round bale or a square cross section bale. The flails 60 wear away the bale and the feeder conveyor 50 will keep moving the lower side of the bale toward the support bars 60. The bales will rotate or tumble as they are shredded to insure that the entire bale is shredded.
In order to move either a square bale or a round bale into the bale chamber, and along the feeder platform 48, a bale lift fork assembly 90 is used. This is shown best in
The bale lift fork assembly 90 is a multiple arm jointed bale lift arm, that has a base bale lift arm section 92 made up of a plurality of parallel base arms 94 that are illustrated in
The actuators 102 have extendable and retractable rods, and have base ends that are mounted to brackets on upright frame members 100. The bases of the hydraulic actuators 102 are spaced downwardly from the pivot axis 98, so that there is a moment that can be generated to pivot the base bale lift section about the pivot axis 98.
The outer ends of the rods of the actuators 102 are connected to brackets 106 under the outer arms 94 and the extending and retracting of the rods causes the pivoting of the base bale lift arm section and thus the outer bale lift arm sections attached to the base bale lift section.
The base section arms 94 have a second bale lift arm section 91 pivoted thereto at pivots 95. Second or intermediate bale lift arm section 91 has lift arms 93 extending outwardly from the base arm section 92. The lift arms 93 are moved about pivots 95 by actuators 97 that have base ends connected to the two interior base bale lift arm section arms 94, and rod ends connected to brackets on the second or intermediate bale lift arm section 91. Thus, the base bale lift arm section 92 carries the second bale lift arm section 91 when the base bale lift arm section 92 is pivoted, and the second or intermediate bale lift arm section 91 can be independently pivoted relative to the base bale lift arm section 92.
The second bale lift arm section 91 has a bale lift fork 110 pivoted to the outer ends of the arms 93 at pivots 112. As can be seen in
The pivotal movement of the bale lift fork 110 about axis of pivot 112 is controlled with a hydraulic actuator 114 that has its base end mounted on the second or intermediate bale lift arm section 91 as at 116, and the rod end of actuator 114 is connected to a bracket 118 fixed to an inner end tube 125 of the bale lift fork 110. When the cylinder or actuator 114 is extended and retracted, the bale fork 110 will pivot about the axis of pivots 112 relative to the second bale lift arm section 91 and also relative to the base bale lift arm section 92 of the bale lift arm assembly 90.
Bale lift fork 110 has a fore and aft extending fork tine 122. A tine 120 has an end fixed on the end tube 125 and the tine 120 is also fixed to the inner edge flange portion 121 of the bale lift fork 110 adjacent the pivot brackets and arms 93 at pivots 112. However, the outer fork tine 122 is mounted on an outer telescoping frame tube member 124 that telescopes into the inner end frame tube 125 on which tine 120 is fixed. The tube 124 can be moved inwardly and outwardly a selected amount to move tine 122 relative to the tine 120 with a hydraulic actuator 126, shown in
As shown in
The tines 120 and 122 optionally can have spikes or projections 123 thereon facing toward the space between the tines. When the outer tine 122 is moved to squeeze the square bale, the spikes will help in holding the bale securely.
When picking up round bales, the tines are kept close to the ground and spaced to slide under the sides of the bale, but spaced less than the diameter of the bale. The tines can lift the round bale without squeezing it. Also, as can be seen in
Again, referring to
Suitable level sensors can be utilized on the frame 12, when the sensor indicates that the frame 12 is not level, the actuators 24 are operated to pivot the axles about the axis 20. The movement is to level the plane of the frame 12 and thus orient the bale conveyor and rotor properly.
The actuators 24 for the rear axle have base ends mounted to the center tubular portion 149 with brackets 24B on pins, and the rod ends are pinned to uprights 24C that extend up from the frame fore and aft extending members 12A.
Upon operating the axle extending cylinders, the axle, as shown in detail the rear axle, can be extended from the retracted position shown in
Generally the axle extending actuators 153A and 153B are operated in parallel, but individual operation could be possible so that the wheels could be extended on one side of the frame more than at the other side, if conditions made this desirable.
The front axle is shown in
The operator's compartment 32 has an outer cab 150 with suitable steps 152 to provide access through a door 154. An operator's seat is provided, and a console indicated generally at 160 is positioned adjacent the operator's seat. The console includes a joystick control 162 that is used for controlling fore and aft movement and speed by controlling the individual hydrostatic drive motors 46 on wheels 14A and 16A. Steering is achieved by suitable power steering cylinders controlled by a rotary valve controller driven by a steering wheel in a conventional manner. Since the wheels are independently driven, there is no need for providing any special linkages or mechanical drives, and suitable hydraulic lines can be used for connecting the drive wheel motors. The steering control can be as desired, and preferably can be two cylinders connected in series with internal rephasing reliefs. The steering cylinders can be arranged so telescoping steering linkage is not needed.
The swiveling of the discharge chute 36 is operated with hydraulic motors in a normal manner as well, and controlled by a switch 164H. The folding of the chute 36 can be controlled with a hydraulic cylinder 37.
Various other switches are located right at the console for operating the various components as needed.
The switches can be selected to be proportional, if desired, to control not only the direction of the operated component, but also the speed of movement. This is important in connection with motors for the shredding rotor 54, and the motor for the discharge impeller that discharges the shredded material from the unit.
The switches are shown only schematically, and can be any desired type. The joystick 162 is shown in
The rear axle tilt cylinder 24 shown at block 202 can be selectively set for automatic or manual operation with a selector switch 164B1. When set for manual operation, the cylinders are controlled from a manual switch 164B. The cylinders on opposite sides of the frame are operated so when one extends, the other retractors.
These switches permit manual operation of the rear axle tilt cylinder, as well as operation in response to a level sensor.
The shredding rotor or flail drive motor 62 is shown at block 20 is on and off controllable with a switch 164C and a control to regulate the speed of the motor is shown at 164C so that the rotational speed of the shredder or flail rotor can be controlled.
Additionally, the adjustment for the bale support or slug bars 64 which are operated by cylinder 80 is shown in block 206, and this can be controlled by a variable switch 164D.
The front axle extension cylinders 157A and 157B are represented by block 208, and the rear axle extension cylinders are represented by block 210. The cylinders can be operated from a single switch 164E to extend or retract the cylinders on both the front and rear axles in parallel. If desired, separate switches can be used to control the extension and retraction of the front and rear axles individually.
The discharge impeller or blower drive motor is represented at block 212, and is controlled for on and off operation by a switch 164F. The blower speed can be controlled from a rotary switch 164F1 shown only in
The discharge chute 36 also has a cylinder to fold it as shown in
The discharge chute swivel cylinder or drive motor, represented as a block 214, is operated with a switch 164H.
The bale lift or loader cylinders, are individually operable. The base bale lift section pivot cylinder 102, which controls pivoting of the bale lift relative to the vehicle frame is represented at the block 216 and is controlled with a switch 164I. The intermediate or second bale lift section cylinder 97 is represented at block 218 and is controlled with a switch 164J. These switches are incorporated in a loader control pivoting stick or lever 165 shown in
The single line representation from the switches 164I-164L in
It should be noted that the drive for cross auger 180 represented at block 224 can be from the shredder rotor motor, and or the auger 180 can be driven by a separate motor controller from the controller 44 through a suitable switch, if desired.
The drive motor 51 for the conveyor 50 is represented at block 230 in
Thus, the various drive functions can be controlled in a normal manner, to accommodate the use of a self-propelled bale shredder that will handle both square and round large bales, shred them, and direct the shredded material into an impeller that in turn will direct it to a desired location. The ability to extend the axles to be 11 feet wide for operation on side hills and the like is a substantial advantage and yet they can retract to be within the legal width for road travel.
The three section bale loader, with two sections or arms that are pivoted relative to each other, and relative to the frame, together with the pivoting of the bale fork itself, and the bale clamp mechanism insures that handling bales of various size and shapes is easily accommodated.
Further, the ability to limit the feed using a simple shredding bale support adjustment, such as that represented at 206 using a cylinder 80, and a pivoting a cam-type operator ensures adequate control to prevent “slugging” of the machine.
Cross auger 180, which is shown in
The auger 180 is mounted in a suitable housing 186 that is generally parallel to the axis of rotation of the shredding rotor 52. The bales shredded are usually of crop material, such as hay or straw, but can be made of any desired material.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.