Self-propelled snowplow vehicle

Information

  • Patent Grant
  • 6705028
  • Patent Number
    6,705,028
  • Date Filed
    Tuesday, September 10, 2002
    22 years ago
  • Date Issued
    Tuesday, March 16, 2004
    20 years ago
Abstract
A self-propelled snowplow vehicle includes a vehicle frame equipped with an auger at a front end portion thereof and pivotally connected to a propelling frame equipped with driving wheels, and a frame lift mechanism for lifting the front end portion of the vehicle frame up and down relative to the propelling frame. The frame lift mechanism comprises an electro-hydraulic cylinder actuator having a piston rod and an electric motor rotatably driven to produce a fluid pressure for reciprocating the piston rod in response to operation of a manual operating switch. The snowplow vehicle also includes a control unit arranged to forcibly stop the electric motor when a predetermined time has elapsed after the operation switch is activated, the predetermined time being equal to an operating time of the cylinder actuator which is required to extend or contract the piston rod over a maximum stroke defined between a fully extended position and a fully contracted position of the piston rod.
Description




FIELD OF THE INVENTION




The present invention relates to a self-propelled snowplow vehicle having a driving wheel for driving the snowplow vehicle and an auger for removing snow.




DESCRIPTION OF THE RELATED ART




In a snowplow vehicle equipped with a snow-removing anger, a system is employed to ensure that the vertical level or height of the auger can be changed in view of snow-removing conditions. When the snowplow vehicle moves from one place to another, the auger is preferably kept in a raised position to facilitate smooth movement of the snowplow vehicle. On the other hand, when a snow-removing operation is to be achieved, the auger is preferably moved to a lower position to achieve the snow-removing operation with improved efficiency. During the snow-removing operation, the auger is frequently raised and lowered in harmony with angulations on the ground surface. Frequent rising and lowering operation of the auger, when achieved manually, is laborious. To lighten the load on the human operator, an improved self-propelled snowplow vehicle has been proposed, which is equipped with a power-operated vertically swingable auger, as disclosed in Japanese Patent Laid-open Publication No. HEI 4-194109.




The disclosed snowplow vehicle includes a propelling frame equipped with left and right crawler belts, a vehicle frame equipped with an auger and pivotally connected to the propelling frame, and a lift control device operable to lift a front end portion of the vehicle frame up and down relative to the propelling frame. The lift control device is comprised of a cylinder actuator operable, under the control of a control unit, to extend or contract its piston rod to thereby lift the vehicle frame front end portion and the auger in an upward or a downward direction in response to pivotal movement of a manual operating lever provided on an operating part of the snowplow vehicle.




The cylinder actuator constituting the lift control device needs a power source for operation thereof. In the case where the cylinder actuator is an oil hydraulic cylinder actuator, a separate hydraulic power unit must be provided. Accordingly, the overall size of the lift control device is relatively large. Thus, the use of the oil hydraulic cylinder actuator is quite disadvantageous when the snowplow vehicle is relatively small in size.




In order to achieve downsizing of the lift control device, use of an electro-hydraulic cylinder actuator may be considered. The electro-hydraulic cylinder actuator has an electric motor drivable to produce a hydraulic pressure used for reciprocating a piston rod of the cylinder actuator. The electric motor and a hydraulic power unit such as a pump are assembled with a cylinder of the cylinder actuator, so that the electro-hydraulic cylinder actuator is relatively small in size. The electric motor is controlled to extend or contract the piston rod of the cylinder actuator to thereby raise or lower the auger in response to on-off operation of an operation switch.




Since the height of the auger is changed in view of snow-removing conditions, it may occur that the operation switch is kept in the activated state even after the piston rod arrives at its fully extended or fully contracted position. On this occasion, the electric motor is subjected to a heavy load for a long time. Additionally, during snow-removing operation, since the height of the auger is frequently changed in harmony with angulations of the ground surface, the electro-hydraulic cylinder actuator is forced to operate repeatedly with high frequencies. Under such condition, the duty cycle of the electric motor is very high and generation of heat from the electric motor is promoted.




To deal with this problem, use of a continuously operable electric motor may be considered. The continuously operable electric motor is, however, expensive and hence increases the cost of the snowplow vehicle. As an alternative measure, use of a thermo-breaker may be considered for the purpose of protecting the motor from overheating. The thermo-breaker is generally built in the electric motor and operates to cut off or open a power supply circuit to the electric motor when the electric motor heats up above a given temperature.




The thermo-breaker is designed to continue the “open” state of the power supply circuit until the electric motor cools to a satisfactory operating temperature. Accordingly, a downtime occurs each time the thermo-breaker operates. In case where the operating temperature of the thermo-breaker is set to a relatively low value, the power supply circuit to the electric motor may be frequently cut off by the thermo-breaker. Alternatively, when the operating temperature of the thermo-breaker is set to a relatively high value, the power supply circuit to the electric motor may be cut off infrequently. In the latter case, however, the thermo-breaker requires a relatively long time to recover its original inoperating state. To enable smooth snow-removing operation, the frequency of operation of the thermo-breaker should preferably be reduced




To this end, an arrangement may be considered, in which a detection switch is associated with the electro-hydraulic cylinder actuator such that when arrival of the piston rod of the cylinder actuator at its fully extended or fully contracted position is detected by the detection switch, the detection switch generates a signal to stop operation of the electric motor. This arrangement may reduce the occurrence of overloaded condition of the electric motor. However, use of the detection switch necessarily increases the number of parts of the cylinder actuator and requires an electric wiring system, leading to an increased cost of the snowplow vehicle.





FIGS. 16A

to


16


C are diagrammatical views illustrative of the operation of a conventional self-propelled snowplow vehicle


500


. In

FIG. 16A

, the snowplow vehicle


500


is shown with a snow-removing auger


503


disposed in a lowermost horizontal position. The snowplow vehicle


500


is moving forward by the action of crawlers


501


(one being shown) while removing snow by means of the auger


503


and a blower


504


rotatably driven by an engine


502


. The auger


503


collects snow and the blower


504


blows the collected snow away from the snowplow vehicle


500


through a shooter


505


. In this instance, a travel control lever


511


provided on a control board


510


is disposed in an “F” (forward) position, and an auger lift control lever


512


also provided on the control board


510


is disposed in a “DN” (down) position.




Due to a large amount of snow to be removed or in order to change the advancing direction of the snowplow vehicle


500


, the snowplow vehicle


500


is occasionally moved backward. In this instance, as shown in

FIG. 16B

, the travel control lever


511


on the control board


510


is shifted from the “F” (forward) position to an “N” (neutral) position as indicated by the arrow {circle around (


1


)} whereupon the snowplow vehicle


500


stops moving in the forward direction. Then, the auger lift control lever


512


is shifted from the “DN” (down) position to an “UP” (up) position as indicated by the arrow {circle around (


2


)} whereupon lift cylinder actuators


506


(one being shown) operate to extend their piston rods to thereby lift a front end portion of a vehicle frame


508


upward relative to a propelling frame


507


on which the crawlers


501


(

FIG. 16A

) are mounted. The auger


503


is thus raised to an uppermost elevated inclined position.




Then as shown in

FIG. 16C

, the travel control lever


511


on the control board


510


is shifted from the “N” (neutral) position to an “R” (reverse) position as indicated by the arrow {circle around (


3


)} whereupon the snowplow vehicle


500


moves backward. As described above, in order to reverse the snowplow vehicle while moving in the forward direction, the conventional snowplow vehicle requires three consecutive steps of manual operation as indicated by the arrows {circle around (


1


)}-{circle around (


3


)}. Conversely, when the snowplow vehicle while moving backward is to be moved in the forward direction, the snowplow vehicle is first stopped from moving backward. Then, the auger is lowered from the uppermost inclined position to the lowermost horizontal position. Finally, the snowplow vehicle is moved in the forward direction. Thus, three consecutive steps of manual operation are also required. Due to complicated manual operations of the two levers


511


,


512


to be done in a correct order, the maneuverability of the conventional snowplow vehicle is relatively low.




To deal with this problem, an improved snowplow vehicle has been proposed, wherein a snow-removing unit such as an auger is automatically raised when a reversing operation of the snowplow vehicle is selected, as disclosed in Japanese Utility Model Laid-open Publication No. SHO 64-28416. As shown in

FIG. 17A

, when a travel control lever


611


on a control board


610


is shifted to an “F” (forward) position, the snowplow vehicle


600


moves forward as indicated by the arrow while, at the same time, an auger


603


rotates to thereby achieve snow-removing operation. When the travel control lever


611


on the control board


610


is shifted to an “R” (reverse) position, as shown in

FIG. 17B

, the auger


603


is moved upward from the lowermost horizontal position of

FIG. 17A through a

neutral position (not shown) to an uppermost inclined position of FIG.


17


B. Upon arrival of the auger


603


at the uppermost inclined position, rotation of the auger


603


is stopped by disengaging an auger clutch (not shown) disposed between the auger


603


and an engine (not designated). At the same time, the snowplow vehicle


600


is driven to move in the reverse direction as indicated by the arrow shown in FIG.


17


B.




Since the auger


603


is lifted up to the uppermost inclined position each time the reverse position is selected by the travel control lever


611


, this means that when the snowplow vehicle


600


is then to be moved forward to achieve a snow-removing operation, the auger


603


needs to be lifted down from the uppermost inclined position to the lowermost horizontal position. Due to a long downward stroke of the auger


603


, an interruption occurs in the snow-removing operation each time the “F” (forward) position is selected immediately after the reversing mode of the snowplow vehicle. In other words, lifting of the auger


603


to the uppermost inclined position in preparation for the backward movement of the snowplow vehicle will lower the efficiency of the snow-removing operation. Due to this difficulty, the snowplow vehicle


500


shown in

FIGS. 16A-16C

is normally used notwithstanding the fact that the snowplow vehicle


500


is not satisfactory in terms of the maneuverability and lightening of load on the operator.




SUMMARY OF THE INVENTION




It is, accordingly, an object of the present invention to provide a self-propelled snowplow vehicle, which can be manufactured at a relatively low cost, is able to lighten the load on an electric motor of a electro-hydraulic cylinder actuator used to raise or lower a snow-removing member such as an auger, and is capable of achieving a snow-removing operation smoothly and efficiently.




According to the present invention, there is provided a self-propelled snowplow vehicle comprising: a propelling frame equipped with driving wheels for driving the snowplow vehicle; a vehicle frame equipped with an auger at a front end portion thereof for removing snow, the vehicle frame being pivotally connected to the propelling frame; a frame lift mechanism for lifting the front end portion of the vehicle frame up and down relative to the propelling frame, the frame lift mechanism including an electro-hydraulic cylinder actuator having a piston rod and an electric motor rotatably driven to produce a fluid pressure for reciprocating the piston rod between a fully contracted position and a fully extended position; an operation switch adapted to be manually activated to drive the electric motor in either direction; and a control unit for controlling operation of the electric motor thereby to control operation of the frame lift mechanism.




In one preferred form of the present invention, the control unit is arranged to forcibly stop the electric motor when a predetermined time has elapsed after the operation switch is activated, the predetermined time being equal to an operating time of the cylinder actuator which is required to extend or contract the piston rod over a maximum stroke defined between the fully extended position and fully contracted position.




By thus forcibly stopping the electric motor, it is possible to cut down the operating time of the electric motor. Since the electric motor is released from a heavily loaded condition soon after the arrival of the piston rod at its fully extended or contracted position, the load on the frame lift mechanism including the electric motor is lessened and the durability of the frame lift mechanism is increased.




Additionally, since the electric motor is stopped when the piston rod moves over the maximum stroke, generation of heat from the electric motor can be suppressed. The thermo-breaker built in the electric motor does not operate, so that the operator is allowed to continue snow-removing operation of the snowplow vehicle without considering a downtime of the snowplow vehicle which may occur when the thermo-breaker operates. The snow-removing operation can, therefore, be achieved smoothly and efficiently. Furthermore, the electro-hydraulic cylinder actuator (frame lift mechanism) can operate smoothly and reliably without requiring detection switches provided for detecting the piston rod arrived at the fully extended position and the fully contracted position. The snowplow vehicle is, therefore, formed by a reduced number of parts used and has a relatively simple electric wiring system. This achieves cost cutting of the snowplow vehicle.




It is preferable that the control unit continues to stop the electric motor when the operation switch is still in the activated state even after the lapse of the predetermined time.




When the operation switch is still in the activated state even after the electric motor is forcibly stopped upon the lapse of the preset reference time (which is equal to an operating time required for the electro-hydraulic cylinder actuator to move the piston rod over the maximum stroke), the control unit continues to stop the electric motor. Thus, a heavily loaded condition of the electric motor does not recur with the result that the total load exerted on the frame lift mechanism including the electric motor is reduced and the durability of the frame lift mechanism is increased. Additionally, since the thermo-breaker is kept in the off or inactivated state, a downtime does not occur. Thus, the snow-removing operation can be continued smoothly and efficiently.




In another preferred form of the present invention, the control unit is arranged to add up running times of the electric motor during which the electric motor is rotating and forcibly stop the electric motor when a total sum of the running times reaches a predetermined reference value. The predetermined reference value corresponds to a time which is required for the electric motor to heat up above a predetermined temperature. By forcibly stopping the electric motor, it is possible to protect the electric motor from overheating and eventually improve the durability of the electric motor. Additionally, the electric motor is stopped rapidly without operating the thermo-breaker built in the electric motor The control of the electric motor depends on time and does not rely on the thermo-breaker which requires a relatively long time for recover its original inoperating state. It is, therefore, possible to resume rotation of the electric motor in a relatively short period of time. Since snow-removing operation of the snowplow vehicle can be continued without considering a downtime which may occur when the thermo-breaker operates, the efficiency of the snow-removing operation is very high.




It is preferable that the total sum (Tm) of the running times is obtained by the expression








Tm=Tr−Ts








where Tr represents an accumulated total of the running times during which the electric motor is rotating, and Ts represents an accumulated total of the rest times during which the electric motor is at a standstill.




It may be considered that the cumulative running time Tr is a total sum of the running times of the motor during which the electric motor heats up while it is rotating, and the cumulative rest time Ts is a total sum of the rest times of the motor during which the electric motor cools down while it is at a standstill. By using the integrated value or total sum Tm of rotating times which is represented by the expression Tm=Tr−Ts, control of the electric motor is achieved in close match with actual heat-developing and -releasing conditions of the electric motor. Since the cumulative rest time (heat-releasing time) Ts of the electric motor is subtracted from the cumulative running time (heat-developing time) Tr, it is possible to elongate the time during which the integrated value or total sum Tm of running times reaches the preset reference value. This means that the time period during which the motor continues to rotate before it is forcibly stopped can be extended. The snow-removing operation of the snowplow vehicle can be achieved with improved efficiency.




It is further preferable that the control unit continues to stop the electric motor until a preset fixed time has passed after forcible stop of the electric motor. Since the heat developed in the electric motor is further released, the electric motor is protected from overheating with higher safeness and hence has a higher degree of durability.




Preferably, the running times of the electric motor have a fixed value and are added up at the lapse of a unit time, and the rest times of the electric motor have a fixed value and are added up at the lapse of the unit time, and wherein the fixed value of the running times is larger than the fixed value of the rest times.




In still another preferred form of the present invention, the snowplow vehicle has three modes of operation including a manual-up mode in which the auger is raised manually, a manual-down mode in which the auger is lowered manually, and an auto-up mode in which the auger is automatically raised, wherein the control unit is arranged such that when the manual-down mode is selected, the control unit determines and stores an amount of contraction of the piston rod achieved in the selected manual-down mode, and when the manual-down mode is followed by the auto-up mode and information representing reversing of the direction of rotation of the driving wheels is received, the control unit performs an auto-up control of the piston rod in which the piston rod is extended by an amount equal to the amount of contraction of the piston rod determined with respect to the preceding manual-down mode.




The travel condition of the snowplow vehicle, which may occur immediately before the manual-down mode is selected, is considered to be a road traveling condition in which the snowplow vehicle travels on a road surface with the auger held in an uppermost position, or a reversing condition in which the snowplow vehicle travels backwards on a snow-covered road surface with the auger held in an elevated position intermediate between the uppermost inclined position and a lowermost horizontal position. The auger, as it is in the elevated intermediate position, does not interfere with snow while the snowplow vehicle is moving backward. From this, it is preferable that when the auto-up mode is selected, the auger is raised to the elevated intermediate position. The auger is thus automatically returned to the previous position, so that there is no possibility of interference occurring between the auger and snow when the snowplow vehicle is moving backward. Furthermore, at the time of forward movement of the snowplow vehicle, the auger is lifted down from the elevated intermediate position to the lowermost horizontal position. Thus, the time required for lowering the auger is reduced to one-half of the conventional snowplow vehicle discussed above with reference to

FIGS. 17A and 17B

, so that the efficiency of the snow-removing operation is increased correspondingly. In addition, since the auger is automatically lifted to the elevated intermediate position, the operator is not subjected to undue load or pressure.




It is preferable that the piston rod of the electro-hydraulic cylinder actuator is extended and contracted at the same speed, and the amount of contraction of the piston rod is determined depending on time. This arrangement obviates the need for a stroke sensor provided for measuring the amount of extension or contraction of the piston rod, which sensor is expensive, is susceptible to malfunction due to adhesion of snow or dirt, and requires wire harnesses.




Preferably, the self-propelled snowplow vehicle further includes an auger clutch disposed between a power source and the auger for transmitting rotational power from the power source to the auger, wherein when the auger clutch is in an disengaged state, the control unit disables the auto-up control of the piston rod of the cylinder actuator.




The above and other objects, features and advantages of the present invention will become manifest to those versed in the art upon making reference to the following description and accompanying sheets of drawings in which certain preferred structural embodiments incorporating the principle of the invention are shown by way of illustrative examples.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side view of a walk behind self-propelled crawler snowplow vehicle according to an embodiment of the present invention;





FIG. 2

is a diagrammatical plan view of the snowplow vehicle, showing a propelling power transmission line extending from electric motors to crawler belts and a snow-removing power transmission line extending from an engine to a snowplow mechanism;





FIG. 3

is a view in the direction of the arrow


3


shown in

FIG. 1

;





FIG. 4

is an exploded perspective view of a frame lift mechanism;





FIGS. 5A and 5B

are diagrammatical side views illustrative of the operation of the frame lift mechanism;





FIG. 6

is a circuit diagram including a control unit and related parts thereof;





FIG. 7

is a flowchart showing a control procedure achieved by a control unit of the snowplow vehicle;





FIG. 8

is a time chart explanatory of the operation of the control unit;





FIG. 9

is a flowchart showing a modified control procedure achieved by the control unit;





FIG. 10

is a circuit diagram showing the control unit and related parts thereof according to a modification of the present invention;





FIG. 11

is a diagrammatic plan view of a walk behind self-propelled crawler snowplow according to another embodiment of the present invention;





FIGS. 12A and 12B

are diagrammatical views illustrative of the operation of an auger clutch equipped in the snowplow vehicle shown in

FIG. 11

;





FIG. 13

is an enlarged plan view of a control board;





FIG. 14

is a flowchart showing a control procedure achieved by a control unit of the snowplow vehicle shown in

FIG. 11

;





FIG. 15

is a flowchart similar to

FIG. 14

, but showing a modified control procedure of the control unit;





FIGS. 16A

to


16


C are diagrammatical views illustrative of the operation of a conventional snowplow vehicle; and





FIGS. 17A and 17B

are diagrammatical views illustrative of the operation of another conventional snowplow vehicle.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description is merely exemplary in nature and is in no way intended to limit the invention or its application or use.




Referring to the drawings and

FIG. 1

in particular, there is shown a walk behind self-propelled crawler snowplow vehicle


10


according to an embodiment of the present invention. The snowplow vehicle


10


generally comprises a propelling frame


12


carrying thereon left and right crawler belts (only the left crawler belt


11


L being shown), a vehicle frame


15


carrying thereon a snowplow mechanism


13


and an engine (prime motor)


14


for driving the snowplow mechanism


13


, a frame lift mechanism


16


operable to lift a front end portion of the vehicle frame


15


up and down relative to the propelling frame


12


, and a pair of left and right operation handlebars


17


L and


17


R extending from a rear portion of the propelling frame


12


obliquely upward in a rearward direction of the snowplow vehicle


10


. The operation handlebars


17


L,


17


R each have a grip


18


L,


18


R at the distal end (free end) thereof The propelling frame


12


and the vehicle frame


15


jointly form a vehicle body


19


. The propelling frame


12


also carries thereon left and right drive wheels


23


L,


23


R and left and right driven wheels


24


L,


24


R.




The operation handlebars


17


L,


17


R are adapted to be gripped by a human operator (not shown) walking behind the snowplow vehicle


10


in order to maneuver the snowplow vehicle


10


. In the illustrated embodiment, a control board


41


, a control unit


28


and batteries


28


are arranged in a vertical space defined between the left and right handlebars


17


L,


17


R and they are mounted to the handlebars


17


L,


17


R in the order named when viewed from the top to the bottom of FIG.


1


.




The engine


14


serves as a power source for the snowplow mechanism


13


and generates motive power which is transmitted via a snowplow power transmission mechanism


34


to the snowplow mechanism


13


. The snowplow power transmission mechanism


34


is arranged such that power from an output shaft (crankshaft)


35


of the engine


14


can be transmitted via a driving pulley


36


and a power transmission belt


37


to the snowplow mechanism


13


. To this end, an electromagnetic clutch


45


is mounted on the output shaft


35


of the engine


14


. The driving pulley


36


is freely rotatably mounted on the output shaft


35


of the engine


14


and is connected in driven relation to the output shaft


35


when the electromagnetic clutch


45


is actuated or placed in the engaged state.




The snowplow mechanism


13


has an auger


31


, a blower


32


and a discharge duct or shooter


33


that are mounted to a front portion of the vehicle frame


15


. The auger


31


and the blower


32


are rotatably mounted on a rotating shaft


39


. The rotating shaft


39


has a driven pulley


38


connected in driven relation to the driving pulley


36


by means of the power transmission belt


37


.




In operation, the power from the engine output shaft


35


is transmitted via the electromagnetic clutch


45


to the driving pulley


36


, and rotation of the driving pulley


36


is transmitted via the power transmission belt


37


to the driven pulley


38


. The driven pulley


38


is thus rotated. Rotation of the driven pulley


38


causes the rotating shaft


39


to rotate the auger


31


and the blower


32


concurrently. The auger


31


cuts snow away from a road surface, for example, and feeds the snow into the blower


32


. The blower


32


blows out the snow through the discharge duct or shooter


33


to a distant place.




In

FIG. 1

, reference numeral


26




a


denotes an auger case, numeral


26




b


denotes a blower case, numeral


26




c


denotes a scraper formed integrally with a lower edge of the auger case


26




a,


numeral


26




d


denotes a charging generator for charging the batteries


29


, numeral


26




e


denotes a lamp, numeral


26




f


denotes a cover for protecting the generator


26




d


and the electromagnetic clutch


50


, and numeral


26




g


denotes a stabilizer for urging each crawler belt


11


L,


11


R downward against the ground surface.




As diagrammatically shown in

FIG. 2

, the left and right crawler belts


11


L,


11


R are driven by left and right electric motors


21


L,


21


R, respectively. The crawler belts


11


L,


11


R are each entrained around the driving wheel


23


L,


23


R and the driven wheel


24


L,


24


R provided in pair. The driving wheel


23


L,


23


R is disposed on a rear side of the crawler belt


11


L,


11


R, and the driven wheel


24


L,


24


R is disposed on a front side of the crawler belt


11


L,


11


R.




Power from each electric motor


21


L,


21


R is transmitted through a propelling power transmission mechanism


22


L,


22


R to the corresponding driving wheel


23


L,


23


R to thereby drive the associated crawler belt


11


L,


11


R. The propelling power transmission mechanism


21


L,


22


R comprises a speed reducer


22


L,


22


R assembled integrally with the electric motor


21


L,


21


R. The speed reducer


22


L,


22


R has an output shaft that forms a rear axle on which each driving wheel


23


L,


23


R is fixed. Thus, the left and right crawler belts


11


L,


11


R are separately drivable with power from the corresponding electric motors


21


L,


21


R. Reference numeral


25


denotes a front axle on which the left and right driven wheels


24


L,


24


R are rotatably mounted.




In order to drive the charging generator


26




d


, a generator driving pulley


27




a


is mounted to the engine output shaft (crankshaft)


35


, and a generator driven pulley


27




b


is mounted to a shaft of the charging generator


26




d


. The driving and driven pulleys


27




a


,


27




b


are connected by a V-belt


27




c


, so that rotation of the engine output shaft


35


is transmitted to the charging generator


26




d.







FIG. 3

shows the general arrangement of an operating part


40


of the snowplow vehicle. The operating part


40


generally comprises the control board


41


disposed between the left and right handlebars


17


L,


17


R, a travel-ready lever


43


and a left turn control lever


44


L that are mounted to the left handlebar


17


L in the proximity of the grip


18


L, and a right turn control lever


44


R mounted to the right handlebar


17


R in the proximity of the grip


18


R. The travel-ready lever


43


is operated to place the snowplow vehicle


10


in a ready-to-travel condition.




The control board


41


is composed of a box-shaped body


45


extending between the left and right handlebars


17


L,


17


R, and a control panel


46


covering an upper opening of the box-shaped control board body


45


. The body


45


is provided with an auger switch (clutch switch)


45


A for switching on-off operation of the electromagnetic clutch


50


(FIG.


1


), a main switch (key switch)


45


B, a choke knob


45


C that may be used when the engine


14


(

FIG. 1

) is started, a light button


45


D for turning on and off the lamp


26




e


(FIG.


1


), and a failure lamp


45


D designed to be turned on when a failure occurs.




The control panel


46


is provided with a lift control lever


46


A for controlling operation of the frame lift mechanism


16


(FIG.


1


), a shooter control lever


46


B for changing the direction of the shooter


33


(FIG.


1


), a throttle lever


46


C for controlling speed (revolutions per minute) of the engine


14


, and a forward/reverse speed control lever


76


for controlling the direction and speed of the electric motors


21


L,


21


R (FIG.


1


). The control panel


46


has a generally flat body portion


47




a


forming a major part of the control panel


46


, a cover portion


47




b


of an inverted U-shaped cross section for covering the travel-ready lever


43


, and a guide groove


48


formed in the body portion


47




a


for guiding movement of the forward/reverse speed control lever


76


.




The lift control lever


46


A has an auto-return mechanism so that when the lift control lever


46


A is released from the human operator, it automatically returns to the original neutral position shown in FIG.


3


. When the lift control lever


46


A is pulled or tilted rearward of the snowplow vehicle, the frame lift mechanism


16


(

FIG. 1

) operates to raise the snowplow mechanism


13


(FIG.


1


). Conversely, when the lift control lever


46


A is pushed or tilted forward of the snowplow vehicle, the frame lift mechanism


16


operates to lower the snowplow mechanism


13


.




As shown in

FIG. 4

, the propelling frame


12


is composed of a pair of parallel spaced left and right side members


61


,


61


extending in the longitudinal direction of the vehicle body


19


, a front cross member


62


interconnecting respective front portions of the side members


61


,


61


, and a rear cross member


63


interconnecting respective rear portions of the side members


61


,


61


. The propelling frame


12


further has a pair of side brackets


64


,


64


connected to left and right end portions of the rear cross member


63


adjacent to the side members


61


, and a central bracket


65


connected to a central portion of the rear cross member


63


which corresponds in position to a widthwise central portion of the propelling frame


12


.




The electric motors


21


L,


21


R assembled integrally with the speed reducers (not designated) are mounted to respective rear end portions of the side members


61


,


61


. The rear axles (not designated) that are formed by output shafts of the speed reducers are rotatably supported by the rear end portions of the side members


61


,


61


. Respective front end portions of the side members


61


,


61


have a longitudinal slot (not designated) for receiving therein a longitudinal portion of the front axle


25


so that the front axle


25


is rotatably supported on the front end portions of the side members


61


,


61


.




The left and right side brackets


64


are each comprised of a vertically extending channel member having a U-shaped cross section. The left and right handlebars


17


L,


17


R have respective lower end portions bolted to the opposite outer sides of the left and right side brackets


64


. The side brackets


64


each have a horizontal through-hole


64




a


formed in an upper end portion thereof




The vehicle frame


15


is comprised of a pair of parallel spaced left and right side members


71


,


71


extending in the longitudinal direction of the vehicle body


19


, and a horizontal mount base


72


extending between the side members


71


,


71


astride a rear half of the side members


71


for mounting the engine


14


. The vehicle frame


15


also has a support arm


73


connected to a central portion of the front edge of the mount base


72


. The side members


71


each have a horizontal through-hole


71




a


formed in a rear end portion thereof




The vehicle frame


15


is pivotally connected to the propelling frame


12


by means of pivot pins


74


(one being shown) inserted successively through the horizontal through-holes


64




a


in the side brackets


64


and the horizontal through-holes


71




a


in the side members


71


. With this pivotal connection, a front end portion of the vehicle frame


15


is movable up and down in a vertical plane relative to the propelling frame


12


.




The frame lift mechanism


16


is comprised of a cylinder actuator having a cylinder tube


81


and a piston rod


82


reciprocally movable to project from or retract into the cylinder tube


81


. The cylinder actuator is of the electro-hydraulic type, in which the piston rod


82


is reciprocated by a fluid pressure generated from a pump (not shown) driven by an electric motor


85


(FIG.


2


). The electric motor


85


is mounted on one side of the cylinder tube


81


.




The front end of the rod


82


is pivotally connected by a pin


84


to the support arm


73


of the vehicle frame


15


, and the rear end of the cylinder tube


81


is pivotally connected by a pin


83


to the central bracket


65


of the propelling frame


12


. With this arrangement, the vehicle frame


15


is movable to swing up and down in the vertical plane about the pivoted rear end portion thereof in response to extending and contracting movement of the cylinder actuator (frame lift mechanism)


16


.




The frame lift mechanism


16


of the foregoing construction operates as follows. As shown in

FIG. 5A

, when the cylinder actuator (frame lift mechanism)


16


of the snowplow vehicle


10


is in the fully contracted state (in which the piston rod


82


shown in

FIG. 4

is disposed in a fully contracted position), the auger


31


of the snowplow mechanism


13


and the front portion of the vehicle frame


15


are disposed in a lowest horizontal position.




Conversely, as shown in

FIG. 5B

, when the cylinder actuator (frame lift mechanism)


16


is in the fully extended state (in which the piston rod


82


shown in

FIG. 4

is disposed in a fully extended position), the auger


31


of the snowplow mechanism


13


and the front portion of the vehicle frame


15


are disposed in a highest inclined position.




Since the crawler belts


11


L,


11


R carried on the propelling frame


12


are in contact with the ground surface Gr, the height of the propelling frame


12


is always constant. On the other hand, the vehicle frame


15


, which is pivotally connected by the pivot pins


74


to the propelling frame


12


, is pivotally movable to swing up and down about the pivot pins


74


relative to the propelling frame


12


.




It will be appreciated that by properly manipulating the lift control lever


46


A (

FIG. 3

) so as to extend or contract the cylinder actuator (frame lift mechanism)


16


, the vehicle body


15


swings up and down relative to the propelling frame


12


to thereby raise or lower the auger


31


of the snowplow mechanism


13


mounted to the front portion of the vehicle frame


15


. When the snowplow vehicle


10


is to be moved from one place to another, the auger


31


is preferably disposed in the highest inclined position of

FIG. 5B

so as to enable the snowplow vehicle


10


to travel smoothly. During snow-removing operation of the snowplow vehicle


10


, the auger


31


is preferably disposed in the lowest horizontal position of


5


A so as to insure highly efficient snow-removing operation by the snowplow


31


. It is preferable that during the snow-removing operation, the vertical position of the auger


31


is adjusted to accommodate angulations of the ground surface Gr.




The frame lift mechanism


16


and lift control lever


46


A (

FIG. 3

) are operatively connected together so that when the lift control lever


46


A (

FIG. 3

) returns to its original neutral position, the cylinder actuator (frame lift mechanism)


16


retains its length given at that time, thereby keeping a swing angle of the auger


31


and the vehicle frame


15


relative to the propelling frame


12


.





FIG. 6

is a circuit diagram showing an electric circuit


90


including the control unit


28


and related parts thereof. The electric circuit


90


also includes an operation switch


100


connected directly to the control unit


28


. In the electric circuit


90


, the control unit


28


, a control relay


110


, an auger-up relay


120


, an auger-down relay


130


and a control lamp


140


are connected via a main switch


45




b


to the batteries


29


.




The operation switch


100


comprises a lift control switch composed of the lift control lever


46


A and a switch mechanism


101


that are assemble together so as to control operation of the electric motor


85


of the frame lift mechanism


16


.




The switch mechanism


101


of the lift control switch (operation switch)


100


has the function of a three-position toggle switch having a movable contact


102


and two fixed contacts


103


,


104


. The switch mechanism


101


and the lift control lever


46


A are operatively connected together such that when the lift control lever


46


A is in the neutral position Ne, the movable contact


102


of the operation switch


100


is also disposed in the neutral position where the movable contact


102


does not engage either of the two fixed contacts


103


,


104


. In this instance, the operation switch


100


is in the off state and no signal is generated from the operation switch


100


. When the lift control lever


46


A is pulled or tilted rearward (rightward in

FIG. 6

) to an up position Up, the movable contact


102


comes in contact with the first fixed contact


103


. This makes the operation switch


100


turn on and an “on” signal is generated from the operation control switch


100


. Similarly, when the lift control lever


46


A is pushed or tilted forward (leftward in

FIG. 6

) to a down position Dw, the movable contact


102


comes in contact with the second fixed contact


104


. This makes the operation switch


100


turn on and an “on” signal is generated from the operation switch


100


.




The control unit


28


has a first function of forcibly stopping the electric motor


85


when a preset reference time T1 has passed after the operation switch


100


is turned on or activated (or when activation of the operation switch


100


continues till a lapse of the reference tim t1). The control unit


28


also has a second function of continuing stopping the electric motor


85


when the operation switch


100


is still in the activated state after a lapse of the reference time t1. The reference tim t1 is equal to an operating time of the cylinder actuator (frame lift mechanism)


16


which is required to move the piston rod


82


over a maximum stroke between the fully extended position and the fully contacted position.




The control unit


28


performs various control operations, as enumerated below.




(1) When the operation switch


100


is in the off state (i.e., in the absence of an “on” signal from the operation switch


100


), an excitation coil


111


of the control relay


110


is kept de-energized to maintain the original “off” position of a normally open contact


112


. The control relay


110


is thus kept in the off state.




(2) When the operation switch


100


is turned on or activated (that is, when an “on” signal is produced from the operation switch


100


), the excitation coil


111


of the control relay


110


is energized to move the normally open contact


112


to an “on” or dosed position. The control relay


110


is thus turned on or activated.




(3) When the “on” signal from the operation switch


100


continues to present until the reference time T1 has elapsed after the operation switch


100


is turned on or activated, the excitation coil


111


of the control relay


110


is forcibly de-energized to return the normally open contact


112


to the original “off” or open position. The control relay


110


is thus forcibly turned off or deactivated




(4) When the “on” signal from the operation switch


100


is still present even after the lapse of the reference time T1, the de-energized state of the excitation coil


111


is continued to thereby keep the “off” or open position of the contact


112


. The control relay


110


is continuously held in the de-activated state.




(5) When the control relay


110


is in the on or activated state, this means that the electric motor


85


is operating or rotating. Under such condition, the control lamp


141


is in the on or activated state.




The auger-up relay


120


and the auger-down relay


130


are disposed between the control relay


110


and the operation switch


100


so that they operate under the control of the control relay


110


and the operation switch


100


. Furthermore, the electric motor


85


and a thermo-breaker


86


for protection of the electric motor


85


are also disposed between the auger-up relay


120


and the auger-down relay


130


so that they operate also under the control of the control relay


110


and the operation switch


100


.




The thermo-breaker


86


is a protection member incorporated in the electric motor


85


for protecting the electric motor from overheating. The thermo-breaker


86


is designed to cut off supply of electric current to the electric motor


85


when the electric motor


85


heats up to a given (overheat) temperature due to continued activation or frequent on-off operations of the operation switch


100


.




When the left control lever


46


A is in the neutral position Ne, or when the control relay


110


is in the off state (with the normally open contact


112


disposed in the original “off” or open position), the auger-up relay


120


and the auger-down relay


130


are both placed in the off condition. Under such condition, the electric motor


85


connected between the auger-up relay


120


and the auger-down relay


130


is in the off or de-energized state.




When the lift control lever


46


A is pulled or tilted down toward the “Up” side to bring the movable contact


12


into contact with the first fixed contact


103


and, at the same time, the control switch


110


is in the on state (with the normally open contact


112


disposed in the “on” or activated position), the auger-up relay


120


is turned on or activated whereupon the electric motor


85


starts rotating in a forward direction.




Conversely, when the lift control lever


46


A is pushed or tilted down toward the “Dw” side to bring the movable contact


12


into contact with the second fixed contact


104


and, at the same time, the control switch


110


is in the on state (with the normally open contact


112


disposed in the “on” or activated position), the auger-down relay


120


is turned on or activated whereupon the electric motor


85


starts rotating in a reverse direction.




The control unit


28


shown in

FIG. 6

is comprised of a microcomputer and can operate to achieve a control procedure as illustrated in the flowchart shown in FIG.


7


. The control procedure achieved in the microcomputer (control unit)


28


will be described below in conjunction with the circuit diagram shown in FIG.


6


.




The control procedure shown in

FIG. 1

begins when the main switch


45


B (

FIG. 6

) is turned on. At a first step ST


01


, a timer in a central processing unit of the microcomputer (control unit)


28


is reset to zero (Tc=0). Then ST


02


reads a signal from the operation switch


100


. Subsequently, ST


03


judges whether or not the count in the timer has not exceeded the preset reference time T1. If the result of judgment is “YES” (Tc≦T1), this means that the preset reference time has not elapsed after activation of the operation switch


100


. In this condition, the control procedure goes on to ST


04


. Alternatively, if the judgment result at ST


03


is “NO” (Tc>T1), this means that the preset reference time T1 has passed after activation of the operation switch


100


. Under such condition, the control procedure branches to ST


13


.




ST


04


, which follows ST


03


, makes a judgment to determine whether or not the “on” signal from the operation switch


100


is present. If, the result of judgment is “YES”, this means that the lift control lever


46


A has been tilted down toward the “Up” side or the “Dw” side. Under such condition, the control procedure advances to ST


05


, which turns on the control relay


110


to thereby rotate the electric motor


85


. Alternatively, if the judgment result at ST


04


is “NO”, this means that the lift control lever


46


A is in the neutral position “Ne”. The control procedure then branches to ST


14


, which turns off the control relay


110


to thereby stop the electric motor


85


.




ST


05


is followed by ST


06


. At ST


06


, a judgment is made to determine whether or not the timer is still operating. If the result of judgment is “YES”, the control procedure advances to ST


09


. Conversely, if the judgment result is “NO”, the control procedure branches to ST


07


. At ST


07


, the timer is reset to zero (Tc=0). The timer is subsequently started at ST


08


. After ST


08


, the control procedure advances to ST


09


.




ST


09


judges whether or not the count in the timer Tc has exceed the preset reference time T1 (Tc>T1). If the result of judgment is “YES”, this means that the preset reference time T1 has elapsed after activation of the operation switch


100


. Under such condition, the control goes on to ST


10


and turns off the control relay


100


to thereby forcibly stop the electric motor


85


. Alternatively, if the judgment result at ST


09


is “NO”, this means that the preset reference time T1 has not elapsed after activation of the operation switch


100


. The control procedure then returns to ST


02


.




ST


10


is followed by ST


11


where the timer in the control unit


28


is stopped. Subsequently, the control procedure advances to ST


12


, which makes a judgment to determine whether or not the control procedure is to be terminated. If the result of judgment is “YES”, the control procedure is stopped. Alternatively, if the judgment result is “NO”, the control procedure returns to ST


02


.




At ST


13


, which is branched off from ST


03


, a judgment is made to determine whether or not the “on” signal from the operation switch


100


is present. If the result of judgment is “YES”, this means that the lift control lever


46


A is still tilted down toward the “Up” side or the “Dw” side even after the lapse of the preset reference time T1. Under such condition, the control procedure goes on to ST


14


where the control relay


110


is turned off or deactivated to thereby stop the electric motor


85


. ST


14


is followed by ST


12


described previously. Alternatively, if the judgment result at ST


13


is “NO”, this means that the lift control lever


46


A is in the neutral position Ne after the lapse of the preset reference time T1. The control procedure then jumps to ST


12


where, as previously described, judgment is made to determine whether or not the control procedure is to be terminated.




It will be appreciated from the foregoing description that when the operation switch


100


(

FIG. 6

) is turned on or activated to rotate the electric motor


85


in the forward or the reverse direction, the electro-hydraulic cylinder actuator frame lift mechanism)


16


generates a fluid pressure to extend or contract the piston rod


82


. By virtue of the extending or contracting movement of the piston rod


82


, the front end portion of the vehicle frame


15


and the auger


31


mounted thereto are lifted up and down, as illustrated in

FIGS. 5A and 5B

.




When the preset reference time T1 has elapsed after activation of the operation switch


100


(T1 being equal to an operating time of the electro-hydraulic cylinder actuator


16


which is required to move the piston rod


82


over a maximum stroke defined between the fully extended position and the fully contracted position of the piston rod


82


), the control unit


28


forcibly stops the electric motor


85


even if the operation switch


100


in the “on” or activated state. By thus forcibly stopping the electric motor


85


, it is possible to cut down the operating time of the electric motor. Since the electric motor


85


is released from a heavily loaded condition soon after the arrival of the piston rod


82


at its fully extended or contracted position, the load on the frame lift mechanism


16


including the electric motor


85


is lessened and the durability of the frame lift mechanism


16


is increased.




Additionally, since the electric motor


85


is stopped when the piston rod


82


moves over the maximum stroke, generation of heat from the electric motor


85


can be suppressed The thermo-breaker


85


built in the electric motor


86


does not operate, so that the operator is allowed to continue snow-removing operation of the snowplow vehicle


10


without considering a downtime of the snowplow vehicle


10


which may occur when the thermo-breaker


86


operates. The snow-removing operation can, therefore, be achieved smoothly and efficiently.




Furthermore, the electro-hydraulic cylinder actuator (frame lift mechanism)


16


can operate smoothly and reliably without requiring detection switches provided for detecting the piston rod


82


arrived at the fully extended position and the fully contracted position. The snowplow vehicle


10


is, therefore, formed by a reduced number of parts used and has a relatively simple electric wiring system. This achieves cost cutting of the snowplow vehicle


10


.




Additionally, when the operation switch


100


is still in the activated state even after the electric motor


85


is forcibly stopped upon the lapse of the preset reference time T1 (which is equal to an operating time required for the electro-hydraulic cylinder actuator


16


to move the piston rod


82


over the maximum stroke), the control unit


28


continues to stop the electric motor


85


. Thus, a heavily loaded condition of the electric motor


85


does not recur with the result that the total load exerted on the frame lift mechanism


16


including the electric motor


85


is reduced and the durability of the frame lift mechanism


16


is increased. Additionally, since the thermo-breaker


86


is kept in the off or inactivated state, a downtime does not occur. Thus, the snow-removing operation can be continued smoothly and efficiently.




When the stroke of the piston rod


82


is changed due to the influence of snow, dirt, mud and other foreign matter, the control unit


28


forcibly stops the electric motor


85


upon the lapse of the predetermined reference time T1 regardless of the operation switch


100


being in the on or activated state. As a result, a heavily loaded condition of the electric motor


85


is immediately removed. This ensures that the total load applied to the frame lift mechanism


16


including the electric motor


85


is reduced and the durability of the frame lift mechanism


16


is increased. Additionally, by virtue of the forcible stop of the electric motor


85


, generation of heat from the electric motor


85


can be suppressed. The thermo-breaker


85


built in the electric motor


65


does not operate.




The control unit


28


shown in

FIG. 6

may be modified to have a function of integrating or adding up the running time Trα of the electric motor


85


during which the electric motor


85


is rotating and forcibly stopping the electric motor


85


when the integrated value (total sum of the running times) Tm reaches a predetermined reference value (reference time) T2. The predetermined reference value T2 corresponds to a time which is required for the electric motor


85


to heat up above a predetermined temperature. For instance, if the cumulative running time and cumulative rest time of the electric motor are represented by Tr and Ts, respectively, the integrated value (total sum) Tm of the running times is obtained by Tm=Tr−Ts.




The modified control unit, designated by


28




a


in

FIG. 6

for purposes of explanation, further has a function of continuing stopping of the electric motor


85


until a predetermined fixed time (reference time) T3 has passed.




More specifically, the modified control unit


28




a


performs various control operations, as enumerated below




(1) When the main switch


45


B (

FIG. 6

) is turned on or activated, the control relay


110


is turned on or activated.




(2) Time periods during which the “on” state signal from the operation switch


100


is present (i.e., running times Trα of the electric motor


85


during which the electric motor


85


is rotating) are integrated or added up, and when an integrated value (total sum) Tm of the running times Trα reaches the reference value T2, the control relay


100


is forcibly turned off or deactivated.




(3) After forcible de-activation of the control relay


110


, the “off” or deactivated state of the control relay


110


is continuously maintained until the reference time T3 has passed.




(4) When the control relay


110


is in the “on” state, this means that the electric motor


85


is running or rotating. Under such condition, the control lamp


141


is kept in the on or activated state.




Stated in more concretely, the cumulative running time Tr is updated each time a predetermined time has passed. That is, each time the predetermined time has passed, a running time Trα is added to the accumulated total Tr of the running times during the preceding interval (Tm=Tr+Trα). The running time Trα has a predetermined value such as 11 milliseconds (ms), which is added up, at an interval of 100 milliseconds (ms).




On the other hand, the cumulative rest time Ts is updated each time a predetermined time has passed. That is, each time the predetermined time has passed, a rest time Trβ during which the electric motor


85


is stopping or not rotating is added to the accumulated total Ts of the rest times during the preceding interval (Ts=Ts+Trβ). The rest time Trβ has a predetermined value such as 10 ms, which is added up, at an interval of 100 ms.




The thus obtained cumulative rest time Ts is subtracted from the cumulative running time Tr to thereby obtain an integrated value or total sum Tm of the rotating times (Tm=Tr−Ts).




The running time Trα (i.e., 11 ms) which is added up at intervals of 100 ms is set to be larger than the rest time (i.e., 10 ms) which is also added up at intervals of 100 ms, the reason for which is as follows.




In general, a heat-developing time, which is required for the electric motor


85


to heat up from the room temperature to a predetermined elevated temperature while it is rotating, is shorter than a heat-releasing time which is required for the electric motor


85


to cool down from the elevated temperature to the room temperature while it is at a standstill. If the running time Trα is set to be equal to the rest time Trβ, it may occur that the integrated value or total sum Tm of the running times becomes zero even though the electric motor


85


has not cooled down to the room temperature. To preclude the occurrence of this problem, the running time Trα added up at intervals of 100 ms is set to be longer than the rest time Trβ added up at intervals of 100 ms.





FIG. 8

is a timing chart illustrative of operation of the modified control unit


28




a


(FIG.


6


). In FIG.


8


(


a


), the horizontal axis represents time (ms), and the vertical axis represents the state of the operation switch


100


(FIG.


6


). In FIG.


8


(


b


), the horizontal axis represents time (ms), and the vertical axis represents an integrated value or total sum Tm (ms) of running times of the electric motor


85


. Similarly, in FIG.


8


(


c


), horizontal axis represents time (ms), and the vertical axis represents the state of the control relay


110


(FIG.


6


).




As shown in FIG.


8


(


b


), the integrated value or total sum Tm of running times of the electric motor


85


increases gradually as long as a signal indicative of the “on” or activated state of the operation switch


100


is present (namely, when the electric motor


85


is rotating). Alternatively, when the “off” or deactivated state of the operation switch


100


is present (namely, when the electric motor


85


is at rest), the integrated value or total sum Tm of running times of the electric motor


85


decreases gradually. When the total sum Tm of running times reaches the reference value T2, the control relay


110


is forcibly changed or shifted from the “on” or activated state to the “off” or de-activated state.




As shown in FIG.


8


(


c


), after forcible stopping of the control relay


110


, the “off” or deactivated state of the control relay


110


is maintained until the reference time T3 has passed. During that time, the electric motor


85


continues to stop even when the “on” state signal is received from the operation switch


100


. Thus, the total sum Tm of running times gradually decreases until the reference time T3 has passed.





FIG. 9

is a flowchart showing a control procedure achieved by the CPU incorporated in the modified control unit


28




a


shown in FIG.


6


.




At a first step ST


101


, all the values are initialized. Namely, the cumulative running time Tr, cumulative rest time Ts and the integrated value or total sum Tm of running times are all reset to zero. Then, a signal from the operation switch


100


is read in at ST


102


and, subsequently, ST


103


judges whether or not the signal from the operating switch


100


is in the “on” or activated state. If the result of judgment is “YES”, this means that the lift control lever


46


A (

FIG. 6

) has been tilted down toward the “Up” side or the “Dw” side. Under such condition, the control procedure advances to ST


104


where the control relay


110


is turned on or activated to thereby rotate the electric motor


85


. Alternatively, if the judgment result at ST


103


is “NO”, this means that the lift control lever


46


A is in the neutral position “Ne”. The control procedure then branches to ST


106


where the control relay


110


is turned off or deactivated to thereby stop the electric motor


85


.




ST


104


is followed by ST


105


where a cumulative running time Tr is determined by adding a running time Trα of the electric motor


85


to the accumulated total Tr of running times during the preceding interval (Tr=Tr+Trα). ST


106


is followed by ST


107


where a cumulative rest time Ts is determined by adding a rest time Tsβ of the electric motor


85


is added to the accumulated total Ts of rest times during the preceding interval (Ts=Ts+Tsβ). The thus determined cumulative rest time Ts is subtracted from the cumulative running time Tr so that an integrated value or total sum Tm of running times (Tm=Tr−Ts) is obtained at ST


108


.




Subsequently, ST


109


judges whether or not the total sum Tm of running times has reached the predetermined value T2 (Tm≧T2). If the result of judgment is “YES”, the control procedure goes on to ST


110


where the control relay


110


is forcibly turned off to thereby stop rotation of the electric motor


85


. Alternatively, if the judgment result at ST


109


is “NO”, the control procedure branches to ST


115


.




ST


110


is followed by ST


111


where the total sum Tm of running times is reset to zero (Tm=0). The control procedure goes on to ST


112


where the internal timer of the control unit


28


is reset to zero (Tc=0). The internal timer is started again at ST


113


, and at the next following step ST


114


a judgment is made to determine whether or not a count TC of the timer has exceeded the reference time T3 (Tc>T3). If the result of judgment is “YES”, the control procedure goes on to ST


115


Alternatively, if the judgment result at ST


114


is “NO”, ST


114


will repeat the same judgment process until Tc exceeds T3.




At ST


115


, a judgment is made to determine whether or not the control procedure is to be stopped. If the result of judgment is “ES” (for instance, when the main switch


45


B has been turned off), the control procedure is terminated. Alternatively, if the result of judgment at ST


115


is “NO”, the control procedure returns to ST


102


.




It will be appreciated from the foregoing description that in the modified arrangement shown in

FIGS. 5

,


6


,


8


and


9


, when the operation switch


100


(

FIG. 6

) is turned on or activated to rotate the electric motor


85


in the forward or the reverse direction, a hydraulic pressure is produced, and by the hydraulic pressure, the piston rod


82


of the electro-hydraulic cylinder actuator (frame lift mechanism)


16


is extended or contracted. By thus extending or contracting the piston rod


82


, the front end portion of the vehicle frame


15


and the auger


31


mounted thereto are lifted up and down, as illustrated in

FIGS. 5A and 5B

.




While the electric motor


85


is rotating, the running time Trα of the electric motor


85


is added up at uniform intervals of time, and when an integral value or total sum Tm of the running times reaches the predetermined reference time T2, the electric motor


85


is forcibly stopped by the control unit


28




a


regardless of the operation switch


100


being in the “on” or activated state. By thus forcibly stopping the electric motor


85


, the motor


85


is protected from overloading and thus has a higher degree of durability.




Additionally, the electric motor


85


is stopped rapidly without operating the thermo-breaker


86


built in the electric motor


85


. The control of the electric motor


85


depends on time and does not rely on the thermo-breaker


86


which requires a relatively long time to recover its original in operating state. It is, therefore, possible to resume rotation of the electric motor


85


in a relatively short period of time. Since snow-removing operation of the snowplow vehicle


10


can be continued without considering a downtime, which may occur when the thermo-breaker


86


operates, the efficiency of the snow-removing operation is very high.




In the arrangement using the control unit


28




a


shown in

FIG. 6

, the cumulative running time Tr and the cumulative rest time Ts of the electric motor


85


are represented by Tr and Ts, respectively, so that we can obtain an integrated value or total sum Tm of the running times of the motor


85


from the expression Tm=Tr−Ts.




It may be considered that the cumulative running time Tr is a total sum of the running times of the motor during which the electric motor


85


heats up while it is rotating, and the cumulative rest time Ts is a total sum of the rest times of the motor


85


during which the electric motor


85


cools down while it is at a standstill. By using the integrated value or total sum Tm of rotating times which is represented by the expression Tm=Tr−Ts, control of the electric motor


85


is achieved in dose match with actual heat-developing and -releasing conditions of the electric motor


85


. Since the cumulative rest time (heat-releasing time) Ts of the electric motor


85


is subtracted from the cumulative running time (heat-developing time) Tr, it is possible to elongate the time during which the integrated value or total sum Tm of running times reaches the preset reference value T2. This means that the time period during which the motor


85


continues to rotate before it is forcibly stopped can be extended The snow-removing operation of the snowplow vehicle can be achieved with improved efficiency.




Furthermore, after forcible stop of the electric motor


85


, the control unit


28




a


continues to stop the electric motor


85


until the preset reference time T3 has passed. During that time, heat developed in the electric motor


85


is released. The electric motor


85


is thus prevented from overheating and hence has an improved degree of durability.





FIG. 10

is a circuit diagram showing a control unit


28




b


and related parts thereof according to a further modification of the present invention;




The electric circuit


90


A shown in

FIG. 10

differs from the electric circuit


90


shown in

FIG. 6

only in that the control relay


110


is omitted, and the control unit


28




b


performs on-off control of the auger-up relay


120


and auger-down relay


130


by directly energizing or de-energizing the excitation coils


121


,


131


of the relays


120


,


130


. These parts which are identical to those shown in

FIG. 6

are designated by the same reference characters, and a further description thereof can be omitted.




The control unit


28




b


is designed to perform various control operations as enumerated below.




(1) When the “on” state signal from operation switch


100


is not present, the auger-up relay


120


and the auger-down relay


130


are kept in the off or deactivated state.




(2) When the lift control lever


46


A is tilted down toward the “Up” side, an “on” state signal from the operation switch


100


is received whereupon the auger-up relay


120


is turned on or activated.




(3) When the lift control lever


46


A is tilted down toward the “Dw” side, an “on” state signal from the operation switch


100


is received whereupon the auger-down relay


130


is turned on or activated.




(4) As to the function of controlling the auger-up relay


120


and the auger-down relay


130


, which is achieved through the control relay


110


in the case of the control unit


28


,


28




a


shown in FIG.


6


and described above with reference to

FIGS. 7 and 9

, the control unit


28




b


has substantially the same function even though the relays


120


,


130


are directly controlled by the control unit


28




b.






(5) when the control relay


110


is in the “on” state, this means that the electric motor


85


is running or rotating. Under such condition, the control lamp


141


is kept in the on or activated state.




The control procedure shown in the flowchart of FIG.


7


and the control procedure shown in the flowchart of

FIG. 9

may be combined to attain the advantageous effects achieved by the two control procedures. The control procedures thus combined can be achieved by appropriately modifying the control unit


28


,


28




a


or


28




b.







FIG. 11

schematically shows in plan view a walk behind self-propelled crawler snowplow vehicle according to another embodiment of the present invention.




The snowplow vehicle


210


includes a propelling body


220


having a propelling frame


221


, and a vehicle frame


230


pivotally connected at


228


,


228


to the propelling frame


221


. A snow removing unit or mechanism including an auger


231


and a blower


232


is mounted on a front end portion of the vehicle frame


230


.




The propelling body


220


further has a pair of left and right driving wheels


222


L,


222


R and a pair of left and right driven wheels


223


L,


223


R mounted to the propelling frame


221


. A pair of left and right crawler belts


224


L,


224


R is entrained around a pair of driving and driven wheels


222


L and


223


L or


222


R and


223


R on either side of the propelling frame


221


. Each of the driving wheels


222


L,


222


R is connected to an electric motor


226


L,


226


R via a speed reducer


225


L,


225


R. The vehicle frame


230


carries thereon an engine


235


, an auger clutch


236


and a rotating shaft


237


connected in driven relation to the engine


235


via the auger clutch


236


. The rotating shaft


237


is connected in driving relation to an auger shaft


238


of the auger


231


. The auger


231


and the blower


232


are housed in an auger housing


239


mounted on the front end portion of the vehicle frame


230


.




Left and right lift cylinder actuator


233


L,


233


R are disposed on opposite outer sides of the vehicle frame


230


and connected between the vehicle frame


230


and the propelling frame


221


such that in response to extending and contracting movements of respective piston rods


234


L,


234


R of the cylinder actuators


233


L,


233


R, the front end portion of the vehicle frame


230


and the auger


231


are lifted up and down relative to the propelling frame


221






Preferably, the lift cylinder actuators


233


L,


233


R comprise an electric linear actuator or an electro-hydraulic cylinder actuator that can perform extending and contracting motions at the same speed. The electric linear actuator comprises an electric motor as a power source, and a ball-screw mechanism composed of a screw rotatably driven by the electric motor within a cylinder and a nut threaded with the screw and connected at one end of an actuator rod slidably received in the cylinder. When the electric motor is driven to rotate the screw in one direction, rotary motion of the screw is converted by the nut into an extending or contracting movement of the actuator rod relative to the cylinder. The motor is designed to rotate in the forward and reverse directions at the same speed, so that the actuator rod can perform extending and contracting motions at the same speed. The electro-hydraulic cylinder actuator is formed by a combination of a hydraulic cylinder actuator and a motor-driven hydraulic pump. The pump is driven by an electric motor to produce a fluid pressure used for reciprocating a piston rod of the cylinder actuator. The electro-hydraulic cylinder actuator is designed such that an extending motion and a contacting motion occur at the same speed. In the illustrated embodiment, the lift cylinder actuators


233


L,


233


R are of the electro-hydraulic type including an electric motor for driving a hydraulic pump to produce a fluid pressure for reciprocating the piston rod


234


L,


234


R of the cylinder actuator. The electric motor and the hydraulic pump are not shown in

FIG. 11

but they are assembled with a cylinder of each cylinder actuator


233


L,


233


R in the same manner as described above with respect to the embodiment shown in

FIGS. 1-10

.




In

FIG. 11

, reference character


41


denotes a battery for supplying electric power to the electric motors


226


L,


226


R. Reference characters


42


L,


42


R denote left and right handlebars extending from a rear portion of the vehicle frame


230


obliquely upward in a rearward direction of the snowplow vehicle


210


. Reference numeral


244


denotes a control board, and reference numeral


245


denotes a control unit disposed in the control board


244


. The snowplow vehicle may be a wheeled vehicle having front and rear wheels wearing tires, or a half-crawler vehicle having front wheels wearing tires and intermediate and rear wheels connected by a crawler belt. The snow removing mechanism may include a dozer blade.





FIGS. 12A and 12B

are diagrammatical views illustrative of the arrangement and operation of the auger clutch


236


. The auger clutch


236


comprises a first or driving pulley


246


firmly connected to an output shaft (not designated) of the engine


235


, a second or driven pulley


247


firmly connected to the rotating shaft


237


, an endless belt


248


entrained around the driving and driven pulleys


246


,


247


, and a clutch actuator


249


disposed on one side of the belt


248


for applying a tension to the belt


248


. The clutch actuator


249


is preferably comprised of a solenoid-operated plunger.




As shown in

FIG. 12A

, when the clutch actuator


249


operates to tension the belt


248


, rotational motion of the driving pulley


246


is transmitted via the belt


248


to the driven pulley


247


, thereby rotating the rotating shaft


237


The auger


231


and the blower


232


that are coupled to the rotating shaft


237


are thus rotated The auger clutch


236


shown in

FIG. 12A

is in the ON or engaged state.




When the clutch actuator


249


is disposed in its original inoperating position shown in

FIG. 12B

, the belt


248


is in a free or loose state and hence has no function of transmitting rotational motion of the driving pulley


246


to the driven pulley


247


. Since the driven pulley


247


is thus isolated from rotation of the driving pulley


246


, the rotating shaft


237


does not rotate. The auger


231


and the blower


232


that are coupled to the rotating shaft


237


do not rotate. The auger clutch


236


shown in

FIG. 12B

is in the OFF or disengaged state.





FIG. 13

is a top plan view of the control board


244


of the snowplow vehicle


210


shown in FIG.


11


. As shown in

FIG. 13

, the control board


244


is equipped with an auger lift control lever (hereinafter referred to, for brevity, as “lift control lever”)


251


for raising or lowering the auger


231


(

FIG. 11

) by extending or contracting the lift cylinder actuators


233


L,


233


R (FIG.


11


), an auger clutch lever


252


for engaging or disengaging the auger clutch


236


by activating or deactivating the clutch actuator


249


(FIGS.


12


A and


12


B), a travel control lever


253


for making or breaking a power line from the batteries


241


to the electric motors


226


L,


226


R to allow or prevent rotation of the electric motors


226


L,


226


R, and a direction/speed control lever


255


for controlling the direction and speed of rotation of the electric motors


226


L,


226


R.




The lift control lever


251


is movable between a first position (auto-up position) in which an auto-up mode is selected, a second position (manual-up position) in which a manual-up mode is selected, and a third position (manual-down position) in which a manual-down mode is selected. The direction/speed control lever


254


is operatively connected with a potentiometer (variable resistor)


255


that produces a voltage signal continuously variable within a range corresponding to a range of movement of the direction/speed control lever


254


defined between a forward high speed position and a forward low speed position, and a voltage signal continuously variable within a range corresponding to a range of movement of the direction/speed control lever


254


defined between a reverse high speed position and a reverse low speed position. Based on the variable voltage signals from the potentiometer


255


, the direction and speed of travel of the snowplow vehicle


210


(FIG.


11


).




A control procedure achieved by the control unit


245


will be described below with reference to the flowchart shown in FIG.


14


.




The control procedure begins at ST


201


where a judgment is made to determine the current position of the lift control lever


251


. When the lift control lever


251


is disposed in the manual-up position and, hence, the manual-up mode of operation is selected, the control procedure advances to ST


202


where the lift cylinder actuators


233


L,


233


R are extended with the result that the auger


231


is raised to an elevated position.




When the result of judgment at ST


201


indicates that the lift control lever


251


is disposed in the manual-down position and, hence, the manual-down mode of operation is selected, the control procedure branches to ST


204


where the lift cylinder actuators


233


L,


233


R are contracted. ST


204


is followed by ST


205


where the measurement of operating time of the lift cylinder actuators


233


L,


233


R is started by using a clock friction of the control unit


245


. Stated more specifically, a motor current flowing through the electric motor of one lift cylinder actuator


233


L or


233


R is monitored, and when the motor current exceeds a predetermined value, the internal clock of the control unit


245


starts to measure time (operating time of the lift cylinder actuators


233


L,


233


R). As a result of contracting movement of the lift cylinder actuators


233


L,


233


R, the auger


231


is moved downward at ST


206


. When the lift control lever


251


is shifted from the manual-down position to the auto-up position or the manual-up position, downward movement of the auger


231


is stopped. At this time, ST


207


determines an operating time Td of the lift cylinder actuators


233


L,


233


R, which starts when the motor current exceeds the predetermined value and is ended when the auto-up position or the manual-up position is selected by the lift control lever


251


. The operating time Td thus determined is stored in the control unit


245


at ST


208


. The stored operating time Td is updated each time a shift from the manual-down mode to another operation mode occurs.




When the result of judgment at ST


201


indicates that the lift control lever


251


is disposed in the auto-up position and, hence, the auto-up operation mode is selected, the control procedure branches to ST


209


where a judgment is made to determine whether or not the direction/speed control lever


254


is disposed in the reverse position. If the result of judgment is “NO”, the control procedure goes to an end. Alternatively, if the judgment result is “YES”, the control procedure advances to ST


210


where the lift cylinder actuators


233


L,


233


R are extended for a time which is equal the operating time Td stored in the control unit


245


. By thus extending the lift cylinder actuators


233


L,


233


R, the auger


231


is raised to an elevated position at ST


211


. It is important to note that the amount of upward movement of the auger


231


(corresponding to the amount of extension of the lift cylinder actuators


233


L,


233


R) achieved by ST


210


to ST


211


in the auto-up operation mode is set to be equal to the amount of downward movement of the auger


231


(corresponding to the amount of contraction of the lift cylinder actuators


233


L,


233


R) achieved by ST


204


to ST


207


in the manual-down operation mode.




The travel condition of the snowplow vehicle


210


, which may occur immediately before the manual-down mode is selected, is considered to be a road traveling condition in which the snowplow vehicle travels on a road surface with the auger


231


held in an uppermost position, or a reversing condition in which the snowplow vehicle travels backwards on a snow-covered road surface with the auger


231


held in an elevated position intermediate between the uppermost inclined position and a lowermost horizontal position. The auger


231


, as it is in the elevated intermediate position, does not interfere with snow while the snowplow vehicle


210


is reversing. From this, according to the present invention, when the auto-up mode is selected, the auger


231


is raised to the elevated intermediate position. The auger


231


is thus automatically returned to the previous position, so that there is no possibility of interference occurring between the auger


231


and snow when the snowplow vehicle is moving backwards.





FIG. 15

is a flowchart showing a modified form of the control procedure shown in FIG.


14


. The modified control procedure makes a judgment at ST


301


so as to determine the position of the lift control lever


251


(FIG.


13


), which may take one position among the auto-up position, the manual-up position and the manual-down position. When the lift control lever


251


is disposed in the manual-up position and, hence, the manual-up mode of operation is selected, the control procedure advances to ST


302


where the lift cylinder actuators


233


L,


233


R are extended with the result that the auger


231


is raised to an elevated position.




When the result of judgment at ST


301


indicates that the lift control lever


251


is disposed in the manual-down position and, hence, the manual-down mode of operation is selected, the control procedure branches to ST


304


where the lift cylinder actuators


233


L,


233


R are contracted. ST


304


is followed by ST


305


where the measurement of operating time of the lift cylinder actuators


233


L,


233


R is started by using a dock function of the control unit


245


. Stated more specifically, a motor current flowing through the electric motor of one lift cylinder actuator


233


L or


233


R is monitored, and when the motor current exceeds a predetermined value, the internal dock of the control unit


245


starts to measure time (operating time of the lift cylinder actuators


233


L,


233


R). As a result of contracting movement of the lift cylinder actuators


233


L,


233


R, the auger


231


is moved downward at ST


306


. When the lift control lever


251


is shifted from the manual-down position to the auto-up position or the manual-up position, downward movement of the auger


231


is stopped. At this time, ST


307


determines an operating time Td of the lift cylinder actuators


233


L,


233


R, which starts when the motor current exceeds the predetermined value and is ended when the auto-up position or the manual-up position is selected by the lift control lever


251


. The operating time Td thus determined is stored in the control unit


245


at ST


308


. The stored operating time Td is updated each time a shift from the manual-down mode to another operation mode occurs.




When the result of judgment at ST


301


indicates that the lift control lever


251


is disposed in the auto-up position and, hence, the auto-up operation mode is selected, the control procedure branches to ST


309


where a judgment is made to determine whether or not the auger clutch


236


is in the “on” or engaged state. When the result of judgment is “NO”, this means that the auger clutch


236


is in the “off” or disengaged state. In this condition, the auger


231


and the blower


232


are not rotating and, hence, they do not exert any load on the engine


235


. Accordingly, from the viewpoint of engine load, there is no difficulty caused from the forward or reverse movement of the snowplow vehicle with the auger kept in the lowermost horizontal position. Thus, the control procedure is terminated.




When the judgment result at ST


309


is “YES”, this means that the auger clutch


236


is in the “on” or engaged state. In this condition, since the auger


231


and the blower


232


are rotating, they may exert influences on the engine load. Accordingly, the control procedure goes to ST


310


where a judgment is made to determine whether or not the travel control lever


253


(

FIG. 13

) is in the “DRIVE” position. When the result of judgment is “NO”, this means that the travel control lever


253


is in the “STOP” position. In this condition, since the snowplow vehicle


210


is not moving in either direction, the rotating auger


231


does not give any influence on the engine load even when it is disposed in the lowermost horizontal position. Thus, the control procedure is terminated.




When the judgment result at ST


310


is “YES”, this means that the travel control lever


253


is in the “DRIVE” position. In this condition, since the snowplow vehicle


210


is running in either direction, the rotating auger


231


may exert negative influence on the engine load if it is disposed in the lowermost horizontal position. Thus, the control procedure further advances to ST


311


where a judgment is made to determine whether or not the direction/speed control lever


254


(

FIG. 13

) is in the “REVERSE” position. If the result of judgment is “NO”, this means that the direction/speed control lever


254


is in the “FORWARD” position. In this condition, since the snowplow vehicle


210


is moving forward to achieve, for example, the snow-removing operation, automatic rising of the rotating auger


231


is not necessary. Accordingly, the control procedure is terminated.




When the judgment result at ST


311


is “YES”, this means that the direction/speed control lever


254


is in the “REVERSE” position. In this condition, since the snowplow vehicle


210


is to be moving backward while rotating the auger


231


, the auger


231


will excessively increase engine load if it is disposed in the lowermost horizontal position. To preclude the occurrence of this problem, the control procedure goes on to ST


312


where the lift cylinder actuators


233


L,


233


R are extended for a time which is equal the operating time Td stored in the control unit


245


at ST


308


. By thus extending the lift cylinder actuators


233


L,


233


R, the auger


231


is raised to the elevated intermediate position at ST


313


. The auger


231


is thus automatically returned to the previous position, so that there is no fear of interference occurring between the auger


231


and snow when the snowplow vehicle is moving backwards.




In the control procedure shown in the flowchart of

FIG. 15

, the order or sequence of ST


309


to ST


311


may be changed. It will be appreciated from the foregoing description that the lift cylinder actuators


233


L,


233


R are operated to raise the auger


213


when at least three items of information have been received in the control units


245


. The first information item is obtained at ST


301


and represents that the set-up operation mode has been selected. The second information item is obtained at ST


311


and represents that the snowplow vehicle


210


is to be moved backward. The third information item is obtained at ST


309


and represents that the auger clutch


236


disposed between the power source or engine


235


and the snow-removing mechanism


231


,


232


is in the “on” or engaged state. In the auto-up operation mode, the auger


231


is raised to the elevated intermediate position and not to the uppermost inclined position. Accordingly, when the auto-up operation mode is followed by the manual-down operation mode, the auger


231


can be lowered to the lowermost horizontal position in a relatively short time. This will increase the efficiency of the snow-removing operation.




Furthermore, according to the modified control procedure shown in

FIG. 15

, when the auto-up operation mode is selected, if the anger clutch


236


is in the “off” or disengaged state, the auger


231


and the blower


232


are not raised even though the snowplow vehicle is to be moved backward. There is no difficulty caused from the snowplow vehicle


210


moving backward with the auger


231


and the blower


232


disposed in the lowermost horizontal position so long as the auger


231


and the blower


232


are not operating. As a result, in the snowplow vehicle involving frequently repeated forward and reverse movements, it is possible to reduce the number of operations required to automatically raise the auger


231


and the blower


232


to the elevated intermediate position. This will reduce the number of on-off operations of the auger clutch


236


and elongate the service life of the auger clutch


236


, correspondingly. The auto-up operation necessarily reduces the load on the human operator.




The auger clutch


236


should by no means be limited to the belt clutch structure shown in

FIGS. 12A and 12B

but may include an electromagnetic clutch, a mechanical gear teeth clutch and the like. Furthermore, the power source used for driving the auger


231


and the blower


232


is in the form of an engine


235


. The engine


235


may be replaced by an electric motor. Similarly, the power source used for propelling the snowplow vehicle


210


is comprised of electric motors


226


L,


226


R. The electric motors


226


L,


226


R may be replaced with an engine.




In the embodiment shown in

FIG. 11

, the lift cylinder actuators


233


L,


233


R are designed to extend and contract at the same speed, so that the amount of upward movement of the auger


231


and the amount of downward movement of the auger


231


can be made equal to each other by determining an operating time Td of these cylinder actuators


233


L,


233


R. In the case where the speed of extension and the speed of contraction of the cylinder actuators


233


L,


233


R are different from each other, a stroke sensor (not shown) may be associated with one of the cylinder actuators


233


L,


233


R so as to determine the amounts of extension and contraction of the cylinder actuators


233


L,


233


R.




Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.




The present disclosure relates to the subject matters of Japanese Patent Applications Nos. 2001-276075, 2001-301013, and 2001-301228, filed Sep. 12, 2001, Sep. 28, 2001 and Sep. 28, 2001, respectively, the disclosures of which are expressly incorporated herein by reference in their entireties.



Claims
  • 1. A self-propelled snowplow vehicle comprising:a propelling frame equipped with driving wheels for driving the snowplow vehicle; a vehicle frame equipped with an auger at a front end portion thereof for removing snow, the vehicle frame being pivotally connected to the propelling frame; a frame lift mechanism for lifting the front end portion of the vehicle frame up and down relative to the propelling frame, the frame lift mechanism including an electro-hydraulic cylinder actuator having a piston rod and an electric motor rotatably driven to produce a fluid pressure for reciprocating the piston rod between a fully contracted position and fully extended position; an operation switch manually activated to drive the electric motor in either direction; and a control unit for controlling operation of the electric motor thereby to control operation of the frame lift mechanism, the control unit being arranged to add up running times of the electric motor when a total sum of the running times reaches a predetermined reference value.
  • 2. A self-propelled snowplow vehicle according to claim 1, wherein the total sum (Tm) of the running times is obtained by the expressionTm=Tr−Ts where Tr represents an accumulated total of the running times during which the electric motor is rotating, and Ts represents an accumulated total of the rest times during which the electric motor is at a standstill.
  • 3. A self-propelled snowplow vehicle according to claim 2, wherein the control unit continues to stop the electric motor until a preset fixed time has passed after forcible stop of the electric motor.
  • 4. A self-propelled snowplow vehicle according to claim 3, wherein the running times of the electric motor have a fixed value and are added up at the lapse of a unit time, and the rest times of the electric motor have a fixed value and are added up at the lapse of the unit time, and wherein the fixed value of the running times is larger than the fixed value of the rest times.
  • 5. A self-propelled snowplow vehicle according to claim 2, wherein the running times of the electric motor have a fixed value and are added up at the lapse of a unit time, and the rest times of the electric motor have a fixed value and are added up at the lapse of the unit time, and wherein the fixed value of the running times is larger than the fixed value of the rest times.
  • 6. A self-propelled snowplow vehicle according to claim 1, wherein the control unit continues to stop the electric motor until a preset fixed time has passed after forcible stop of the electric motor.
  • 7. A self-propelled snowplow vehicle according to claim 6, wherein the running times of the electric motor have a fixed value and are added up at the lapse of a unit time.
  • 8. A self-propelled snowplow vehicle according to claim 1, wherein the running times of the electric motor have a fixed value and are added up at the lapse of a unit time.
  • 9. A self-propelled snowplow vehicle comprising:a propelling frame equipped with driving wheels for driving the snowplow vehicle; a vehicle frame equipped with an auger at a front end portion thereof for removing snow, the vehicle frame being pivotally connected to the propelling frame; a frame lift mechanism for lifting the front end portion of the vehicle frame up and down relative to the propelling frame, the frame lift mechanism including an electro-hydraulic cylinder actuator having a piston rod and an electric motor rotatably driven to produce a fluid pressure for reciprocating the piston rod between a fully contracted position and a fully extended position; an operation switch manually activated to drive the electric motor in either direction; and a control unit for controlling operation of the electric motor thereby to control operation of the frame lift mechanism; wherein the snowplow vehicle has three modes of operation including a manual-up mode in which the auger is raised manually, a manual-down mode in which the auger is lowered manually, and an auto-up mode in which the auger is automatically raised, and wherein the control unit is arranged such that when the manual-down mode is selected, the control unit determines and stores an amount of contraction of the piston rod achieved in the selected manual-down mode, and when the manual-down mode is followed by the auto-up mode and information representing reversing of the direction of rotation of the driving wheels is received, the control unit performs an auto-up control of the piston rod in which the piston rod is extended by an amount equal to the amount of contraction of the piston rod determined with respect to the preceding manual-down mode.
  • 10. A self-propelled snowplow vehicle according to claim 9, wherein the piston rod of the electro-hydraulic cylinder actuator is extended and contracted at the same speed, and the amount of contraction of the piston rod is determined depending on time.
  • 11. A self-propelled snowplow vehicle according to claim 10, wherein when the piston rod of the cylinder actuator is in the fully extended position, the auger is disposed in an uppermost inclined position, and when the piston rod of the cylinder actuator is in the fully contracted position, the auger is disposed in a lowermost horizontal position, and wherein in the auto-up mode, the auger is raised to an elevated position located intermediately between the uppermost inclined position and the lowermost horizontal position.
  • 12. A self-propelled snowplow vehicle according to claim 11, further including a power source for supplying rotational power to the auger and an auger clutch disposed between the power source and the auger for transmitting the rotational power from the power source to the auger, wherein when the auger clutch is in a disengaged state, the control unit disables the auto-up control of the piston rod of the cylinder actuator.
  • 13. A self-propelled snowplow vehicle according to claim 10, further including a power source for supplying rotational power to the auger and an auger clutch disposed between the power source and the auger for transmitting the rotational power form the power source to the auger, wherein when the auger clutch is in a disengaged state, the control unit disables the auto-up control of the piston rod of the cylinder actuator.
  • 14. A self-propelled snowplow vehicle according to claim 9, wherein when the piston rod of the cylinder actuator is in the fully extended position, the auger is disposed in an uppermost inclined position, and when the piston rod of the cylinder actuator is in the fully contracted position, the auger is disposed in a lowermost horizontal position, and wherein in the auto-up mode, the auger is raised to an elevated position located intermediately between the uppermost inclined position and the lowermost horizontal position.
  • 15. A self-propelled snowplow vehicle according to claim 14, further including a power source for supplying rotational power to the auger and an auger clutch disposed between the power source and the auger for transmitting the rotational power from the power source to the auger, wherein when the auger clutch is in a disengaged state, the control unit disables the auto-up control of the piston rod of the cylinder actuator.
  • 16. A self-propelled snowplow vehicle according to claim 9, further including a power source for supplying rotational power to the auger and auger clutch disposed between the power source and the auger for transmitting the rotational power from the power source to the auger, wherein when the auger clutch is in a disengaged state, the control unit disables the auto-up control of the piston rod of the cylinder actuator.
  • 17. A self-propelled snowplow vehicle comprising:a propelling frame equipped with driving wheels for driving the snowplow vehicle; a vehicle frame equipped with an auger at a front end portion thereof for removing snow, the vehicle frame being pivotally connected to the propelling frame; a frame lift mechanism for lifting the front end portion of the vehicle frame up and down relative to the propelling frame, the frame lift mechanism including an electro-hydraulic cylinder actuator having a piston rod and an electric motor rotatably driven to produce a fluid pressure for reciprocating the piston rod between a fully contracted position and a fully extended position; an operation switch manually activated to drive the electric motor in either direction; and a control unit for controlling operation of the electric motor thereby to control operation of the frame lift mechanism, the control unit being arranged to forcibly stop the electric motor when a predetermined time has elapsed after the operation switch is activated, the predetermined time being equal to an operating time of the cylinder actuator which is required to extend or contract the piston rod over a maximum stroke defined between the fully extended position and fully contracted position.
  • 18. A self-propelled snowplow vehicle according to claim 17, wherein the control unit continues to stop the electric motor when the operation switch is still in the activated state even after the lapse of the predetermined time.
Priority Claims (3)
Number Date Country Kind
2001-276075 Sep 2001 JP
2001-301013 Sep 2001 JP
2001-301228 Sep 2001 JP
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Foreign Referenced Citations (1)
Number Date Country
04194109 Jul 1992 JP