Priority is claimed to German Patent Application No. DE 10 2016 124 639.5, filed on Dec. 16, 2016.
The invention relates to a self-resetting current limiter for interrupting a current path when a short-circuit current occurs in the current path.
A current limiter is usually used together with a switching or basic device, for example a circuit breaker or a protective motor switch, in order to increase the short-circuit breaking capacity of the switching or basic device. The switching device and the current limiter effectively share the switching work for switching off the short-circuit current. In so doing, the current limiter assists the switching device by relieving the switching device of some of the required breaking capacity. The breaking capacity can thus be increased overall. High short-circuit currents, for example currents of up to 150 kA, can be safely switched off by means of an arrangement of this kind consisting of a switching device and a current limiter.
In an embodiment, the present invention provides a self-resetting current limiter, comprising: a first connecting contact configured to bring the current limiter into contact with a first electrical conductor; a second connecting contact configured to bring the current limiter into contact with a second electrical conductor; a first movable contact member; and a second movable contact member, wherein the first and the second movable contact members are electrically interconnected in a first position of the first and the second movable contact member, such that a current path between the first and the second connecting contact is closed, and wherein the first and the second movable contact members are separated from one another in a second position of the first and the second movable contact member, such that the current path between the first and the second connecting contact is interrupted.
The present invention will be described in even greater detail below based on the exemplary figures. The invention is not limited to the exemplary embodiments. Other features and advantages of various embodiments of the present invention will become apparent by reading the following detailed description with reference to the attached drawings which illustrate the following:
An aspect of the present invention provides a self-resetting current limiter which makes it possible to safely interrupt a current path when a very high short-circuit current occurs in combination with a switching or basic device, the current limiter being immediately ready for operation again after the breaking operation.
In an embodiment, the present invention provides a self-resetting current limiter for interrupting a current path when a very high short-circuit current occurs in the current path, and for independently resetting the current limiter into the closed state after the short-circuit current has been switched off.
The self-resetting current limiter comprises a first connecting contact for bringing the current limiter into contact with a first electrical conductor, and a second connecting contact for bringing the current limiter into contact with a second electrical conductor. The self-resetting current limiter further comprises a first movable contact member and a second movable contact member.
The first and the second movable contact member are electrically interconnected in a particular first position, as a result of which a current path between the first and the second connecting contact is closed. The first and the second movable contact member are separated from one another in a particular second position of the first and the second movable contact member, as a result of which the current path between the first and the second connecting contact is interrupted.
As well as the first and the second movable contact member, the self-resetting current limiter has a contact system that can be opened by dynamic current forces. The movable part of the contact system is formed of two parts which consist of the first and the second movable contact member. Contacts, referred to as loose contacts, are arranged on the respective ends of the movable contact members, which contacts form the actual contact point via which the current flows between the two movable contact members in the closed state of the current path. Owing to the antiparallel current conduction, greater acceleration is generated at the loose contacts of the opening contact system, by means of which acceleration the two loose contacts are moved or spun away from one another.
In order to further increase the acceleration, a slot motor can be fitted in the housing of the current limiter.
In addition, a counter force can act on the first and the second movable contact member when they are spun on, which counter force is produced by a compression spring in each case. The compression spring assigned to the first and the second movable contact member acts on a lever arm of the first and the second movable contact member in each case. The arrangement consisting of movable contact members and the compression spring assigned to the particular contact member is designed such that the lever arm shortens as the spin-on path increases, such that a torque acting on the lever arm remains almost constant despite the increasing compression of the compression spring.
Greater acceleration of the movable contact members can be achieved by means of the compression spring which acts on each of the movable contact members, which spring does not allow its compression spring force to increase linearly when the movable contact members are spun on, but rather it shortens its lever arm as the spin-on path increases. The contact members therefore reach their end position quicker when they are moving apart from one another, as a result of which a high arc voltage can be generated more rapidly. As a result, even better short-circuit current limitation can be achieved. However, there is less torque acting in the compressed state of the compression spring owing to the shortened lever arm, meaning that the acceleration at which the movable contact members fall back into their starting position is reduced. As a result, the loose contacts can be prevented from being welded together after they have fallen back.
A first embodiment 1 of a self-resetting current limiter is described in more detail in the following with reference to
The self-resetting current limiter 1 further comprises a first movable contact member 110 and a second movable contact member 210. The first and the second movable contact member 110, 210 are arranged so as to be able to rotate about a particular rotary shaft 130, 230. The rotary shaft 130, 230 can be formed by a current bar 120, 220.
The self-resetting current limiter 1 further comprises a first stationary connector 170, which is electrically connected to the first connecting contact 100. A first flexible connecting member 180 of the self-resetting current limiter is arranged between the first stationary connector 170 and the first movable contact member 110. The first stationary connector 170 is electrically connected to the first movable contact member 110 by means of the first flexible connecting member 180.
The self-resetting current limiter 1 comprises a second stationary connector 270, which is electrically connected to the second connecting contact 200. In addition, the self-resetting current limiter 1 has a second flexible connecting member 280, which is arranged between the second stationary connector 270 and the second movable contact member 210. The second flexible connecting member 280 electrically connects the second stationary connector 270 to the second movable contact member 210. The first and the second flexible connecting member 180, 280 can have a solder cup 181, 281, which is arranged on one of the movable contact members 110, 210 in each case. The stationary connectors 170, 270 are each electrically connected to the movable contact members 110, 210 by means of an electrical stranded wire 182, 282 of the first and the second flexible connecting member 180, 280.
The self-resetting current limiter further comprises an electrically non-conductive housing 10, in which the first and the second connecting contact 100, 200, the first and the second movable contact member 110, 210, the connector 170, 270 and the connecting member 180, 280 are housed. The housing 10 is closed by a cover part 40. The housing 10 has an electrically non-conductive channel 41, which extends from outside the housing 10 to the first connecting contact 100. The channel 41 is formed as a bulge that projects from the side of the housing. The channel 41 is dimensioned such that or protrudes so far out of the housing 10 that the mode of connection of the current limiter meets the requirement of an increased air gap and leakage path according to the UL 489 Standard.
In order to produce a restoring force which acts on the first and the second movable contact member 110, 210 when said contact members are spun on, a first compression spring 140 and a second compression spring 240 are provided. The two compression springs are arranged in the cover part 40. The first compression spring 140 produces a restoring force on the first movable contact member when the first movable contact member 110 is spun on. The second compression spring 240 produces a restoring force on the second movable contact member when the second movable contact member 210 is spun on.
As can be seen in
The first movable contact member 110 has a second arm 112, which extends from the rotary shaft 130 to an end portion E112 of the second arm 112 of the movable contact member 110. The first movable contact member 110 is bent along its longitudinal axis at the rotary shaft 130. The second arm 112 of the first movable contact member 110 is thus not arranged in the extension of the direction of the first arm 111 of the first movable contact member 110.
The second movable contact member 210 has a second arm 212, which extends from the rotary shaft 230 to an end portion E212 of the second arm 212 of the second movable contact member 210. The second movable contact member 210 is formed and arranged mirror-symmetrically with respect to the first movable contact member 110. In particular, the second arm 212 of the second movable contact member 210 is not arranged in the extension of the direction of the first arm 211 of the second movable contact member 210. The second movable contact member 210 is, rather, bent along its longitudinal axis in the region of the rotary shaft 230.
The self-resetting current limiter further comprises a first loose contact 160, which is arranged on the end portion E112 of the second arm 112 of the first movable contact member 110. A second loose contact 260 is likewise arranged on the end portion E212 of the second arm 212 of the second movable contact member 210.
According to the embodiment of the self-resetting current limiter 1 shown in
As is shown in the embodiment of the self-resetting current limiter in
The slot motor made of an electrically conductive material can be insulated from the other conductive parts, in particular from the movable contact members 110, 210. The insulation cover 50 shown in
In order to position the two movable contact members 110 and 210, when they fall back in a non-uniform manner after the opening process, a contact member stop 70 is provided. The two movable contact members 110 and 210 are not normally in contact with the contact member stop 70. However, one of the movable contact members can hit the contact member stop 70 when it falls back into the starting position if, for example, the contact member falls back into the starting position more rapidly than the opposite contact member, or the material of the loose contact is burnt off for one of the contact members. The contact member stop 70 is thus to be understood as an auxiliary stop which limits the maximum movement of the contact member 110 or 210 when it falls back into the starting position, resulting in ideal contact covering. In addition, the contact member stop 70 prevents the movable contact members 110 and 210 from welding together when the loose contacts 160 and 260 are burnt off. In addition, the contact member stop 70 functions such that the breaking gases do not spread towards the flexible connecting members 180 or 280, meaning that flashbacks in this region can be effectively prevented.
When a short-circuit current occurs between the connecting contact 100 and the connecting contact 200, a force caused by the short-circuit current acts on the first movable contact member 110. A force caused by the short-circuit current likewise acts on the second movable contact member 210. Owing to the action of force, the movable contact members 110 and 210 are rotated or spun on into the second position. In the second position, the ends of the contact members 110 and 210 hit the inner wall of the housing body 10. The compression spring 140 exerts, on the first movable contact member 110, a counter force with respect to the force caused by the short-circuit current when the first movable contact member 110 is spun on. The compression spring 240 likewise exerts, on the second movable contact member 210, a counter force with respect to the force caused by the short-circuit current when the second movable contact member 210 is spun on.
The counter forces exerted by the two compression springs 140, 240 on the respective movable contact members 110, 210 cause the acceleration at the movable contact members 110 and 210 to reduce. Therefore, the increase in counter force is as small as possible, and it is thus ensured that the loose contacts 160 and 260 can be very quickly spun away from one another. In order to exert the counter force on the movable contact member 110, the compression spring 140 is supported on the support element 150, which can be formed as a straight pin 151. The compression spring 240 is supported on the support element 250, which can also be formed as a straight pin 251.
When a short-circuit current occurs, forces are generated in the region of the connection points of the two movable contact members 110 and 210, which forces push the two movable contact members away from one another or away from the adapter 20. Forces of this kind are known as current density forces or Holm forces and occur at constrictions of current paths. Current density forces are Lorentz forces which are formed on either side of a constriction of a current path owing to currents running in opposing directions.
The contact system is constructed such that the short-circuit currents flowing in the two movable contact members 110 and 210 are in opposite directions and thus also move or spin the moving contact members 110, 210 away from one another. As can be seen in
The slot motor 30 causes the magnetic field to extend to the contact members 110 and 210, which, on account of the Lorentz force, leads to an increase in the force acting on the movable contact members 110, 210 and thus accelerates the movable contact members 110, 210 even more in their spin-on movement. The arc between the loose contacts 160, 260, which is produced when the two movable contact members 110, 210 move away from one another, damps the short circuit.
The mode of operation of the second embodiment 2 of the self-resetting current limiter according to
In addition, the arm 111 is oriented with respect to the arm 112 of the first movable contact member 110 such that a contact force F acting perpendicularly on the surface of the loose contact 160 decreases non-linearly from the strength Fauf down to the strength Fk when the first movable contact member 110 is moved from the second position Sauf into the first position Sk. The arm 211 is likewise oriented with respect to the arm 212 of the second movable contact member 210 such that the contact force F acting perpendicularly on the surface of the loose contact 260 decreases non-linearly from the strength Fauf down to the strength Fk when the second movable contact member 210 is moved from the second position Sauf into the first position sk. The contact force decreases first quicker then slower per length of path. The speed when the two movable contact members 110 and 210 fall back can thus be reduced, as a result of which the loose contacts 160 and 260 are prevented from welding together when the current path closes, i.e. when the current limiter is reset.
The self-resetting current limiter 1, 2 assists the switching device 3, which is designed for example as a circuit breaker, an automatic circuit breaker or a protective motor switch, in switching off a short-circuit current. The magnetic quick-release and the mechanical latch of a switching device cause the contact apparatus to open permanently, while the movable contact members or repulsion contacts of the self-resetting current limiter 1, 2 fall back into their closed rest position independently. The self-resetting current limiter is thus ready for operation again without additional manual actuation or remote control.
The current limiter can be designed for one, two or even three poles. Depending on the number of poles, a plurality of the described components of the current limiter is arranged in the housing 10. The number of channels or feeders 41 leading to the connecting contact 100 likewise increases.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. It will be understood that changes and modifications may be made by those of ordinary skill within the scope of the following claims. In particular, the present invention covers further embodiments with any combination of features from different embodiments described above and below. Additionally, statements made herein characterizing the invention refer to an embodiment of the invention and not necessarily all embodiments.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
Number | Date | Country | Kind |
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102016124639.5 | Dec 2016 | DE | national |