Self-retaining adsorbent unit

Information

  • Patent Grant
  • 6279341
  • Patent Number
    6,279,341
  • Date Filed
    Thursday, September 16, 1999
    25 years ago
  • Date Issued
    Tuesday, August 28, 2001
    23 years ago
Abstract
An adsorbent unit for a refrigerant accumulator having a housing with a bottom wall and a side wall and a U-shaped pipe with a return bend adjacent the bottom wall and with first and second pipe portions extending from the return bend along the side wall, and a filter body extending outwardly from the return bend, the adsorbent unit including a porous adsorbent container, adsorbent in the container, first and second end portions on the container, a first tab extending outwardly from the first end portion of the container, an elongated slot in the first tab mounting it on the first and second pipe portions, a second tab extending outwardly from the second end portion of the container, and an aperture on the second tab mounting it on the filter body. A double adsorbent container adsorbent unit having elongated slots on tabs at the outer ends thereof for mounting about the first and second pipe portions.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




The present invention relates to an improved adsorbent container for use in a refrigerant accumulator of an air conditioning system which contains a U-shaped return bend pipe.




By way of background, in the past when a single adsorbent unit was utilized in a refrigerant accumulator having a U-shaped return bend pipe, the bag itself had to be secured relative to the spaced pipes by means of an external tie or a clip which required extra parts and/or additional manipulative steps. Also, in the past, adsorbent units having two adsorbent containers were used on the U-bends of refrigerant accumulators. However, the outer ends of the two containers were not positively tied to the spaced pipes of the U-bend. It is with overcoming the foregoing deficiencies of certain prior adsorbent units that the present invention is concerned.




BRIEF SUMMARY OF THE INVENTION




It is one object of the present invention to provide an improved single container adsorbent unit for a U-bend pipe of a refrigerant accumulator in which the mounting structure is an integral portion of the adsorbent unit itself.




It is another object of the present invention to provide an improved method for mounting a single container type of adsorbent unit onto the U-shaped pipe of a refrigerant accumulator.




A further object of the present invention is to provide an improved double container adsorbent unit having structure which permits both the outer ends of the double unit and the central portion thereof to be positively tied to an U-bend of a refrigerant accumulator. Other objects and attendant advantages of the present invention will readily be perceived hereafter.




The present invention relates to an adsorbent unit comprising a porous adsorbent container having a width, adsorbent in said container, a tab extending outwardly from said container, and an elongated slot in said tab extending in the direction of said width of said container and said slot having a length which approximates said width of said container.




The present invention also relates to an adsorbent unit comprising an adsorbent container, adsorbent in said container, first and second end portions on said container, a first tab on said first end portion, an aperture in said first tab, and a second elongated tab on said second end portion, said second elongated tab having a length which is a longer than the length of said container.




The present invention also relates to an adsorbent unit for mounting relative to a U-bend pipe of a refrigerant accumulator having spaced pipes and a return bend comprising a porous container, adsorbent in said container, first and second end portions on said container, first mounting means on said first end portion for placement about said spaced pipes with said container located between said first mounting means and said return bend, and second mounting means at said second end of said container for mounting relative to said return bend.




The present invention also relates to a refrigerant accumulator having a housing with a bottom wall and a side wall and a U-shaped pipe with a return bend adjacent said bottom wall and with first and second pipe portions extending from said return bend along said side wall, and a filter body extending outwardly from said return bend, the improvement of an adsorbent unit comprising a porous adsorbent container, adsorbent in said container, first and second end portions on said container, first means on said first end portion for mounting said adsorbent container relative to said first and second pipe portions, and second means on said second end portion for mounting said adsorbent container relative to said return bend.




The present invention also relates to a method of securing a container of adsorbent to a U-tube having spaced pipes connected by a return bend comprising the steps of providing first and second tabs on said container of adsorbent, looping said first tab about said spaced legs, and connecting said second tab relative to said return bend.




The present invention also relates to an adsorbent unit comprising a porous container having a width, adsorbent in said container, a tab extending outwardly from said container, an elongated slot in said tab extending in the direction of said width of said container, said elongated slot having a length which approximates the width of said container, and an aperture in said tab located between said elongated slot and said container.




The present invention also relates to an adsorbent unit comprising a porous adsorbent container having a width, adsorbent in said container, a tab extending outwardly from said container, an elongated slot in said tab extending in the direction of said width of said container and said tab having a length which approximates said width of said container, and means on said tab for securing said tab to the return bend of an U-shaped pipe.




The present invention also relates to an adsorbent unit comprising first and second porous containers, a central joining-portion joining first ends of said first and second containers in end-to-end relationship, first and second tabs on second ends of said first and second containers, respectively, first and second elongated slots in said first and second tabs, respectively, extending in the direction of the widths of said first and second containers, and said first and second slots having lengths which approximate the widths of said first and second containers.




The present invention also relates to an adsorbent unit comprising first and second porous containers having widths, adsorbent in said first and second containers, a central joining-portion joining ends of said first and second containers in end-to-end relationship, and an elongated slot in said central joining portion extending in the direction of said widths of said first and second containers and having a length which approximates the widths of said first and second containers.




The present invention also relates to an adsorbent unit comprising a porous adsorbent container, adsorbent in said container, and loop means secured to said container for looping about at least one pipe of an U-shaped pipe.




The various aspects of the present invention will be more fully understood when the following portions of the specification are read in conjunction with the accompanying drawings wherein:











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING





FIG. 1

is a partially broken away plan view of one embodiment of the adsorbent unit of the present invention showing the pronounced convex surface portion thereof;





FIG. 2

is a partially broken away plan view of the adsorbent unit showing the substantially planar surface thereof;





FIG. 3

is a side elevational view taken substantially in the direction of arrows


3





3


of

FIG. 1

;





FIG. 4

is a side elevational view of an accumulator type of receiver in which the adsorbent unit is mounted;





FIG. 5

is a side elevational view of the accumulator of

FIG. 4

with the bottom portion removed and the adsorbent unit of the present invention mounted relative to the U-bend pipe therein;





FIG. 6

is a cross sectional view taken substantially along line


6





6


of FIG.


5


and showing primarily the tab with the elongated slot looped about the spaced pipes of the U-bend pipe;





FIG. 7

is a cross sectional view taken substantially along line


7





7


of FIG.


5


and showing the relationship between the container of the adsorbent unit and the spaced pipes of the U-bend pipe;





FIG. 8

is a view taken substantially in the direction of arrows


8





8


of FIG.


5


and showing the tab at the outer end of the adsorbent container mounted on the body of the filter housing on the return bend of the U-bend pipe;





FIG. 9

is a view similar to

FIG. 5

but showing the parts oriented 180° from the orientation in

FIG. 5

;





FIG. 10

is a schematic view showing the first step of mounting the tab with the elongated slot onto the end of the U-bend pipe;





FIG. 11

is a view taken substantially in the direction of arrows


11





11


of

FIG. 10

;





FIG. 12

is a schematic view showing the tab with the elongated slot looped about the spaced pipes of the U-bend pipe;





FIG. 13

is a schematic view showing the adsorbent container threaded through the space between the spaced pipes of the U-bend pipe;





FIG. 14

is a schematic view showing the apertured tab mounted on the filter housing;





FIG. 15

is a plan view of another type of adsorbent container which can be mounted on a U-bend pipe with a tab portion looped about the spaced pipes thereof;





FIG. 16

is a fragmentary view showing the adsorbent unit of

FIG. 15

mounted on a U-bend pipe;





FIG. 17

is a plan view of another embodiment of an adsorbent unit having a single adsorbent container which can be mounted on a U-bend pipe with a tab portion looped about the spaced pipes thereof;





FIG. 18

is a side elevational view taken substantially in the direction of arrows


18





18


of

FIG. 17

;





FIG. 19

is a fragmentary side elevational view showing the initial stage of mounting the adsorbent unit of

FIG. 17

onto a U-bend pipe;





FIG. 19A

is a view taken substantially in the direction of arrows


19


A—


19


A and showing the filter structure on the return bend of the U-bend pipe;





FIG. 20

is a view showing the second step in mounting the adsorbent unit of

FIG. 17

onto the U-bend pipe;





FIG. 21

is a fragmentary side elevational view showing the third step of mounting the adsorbent unit of

FIG. 17

on a U-bend pipe;





FIG. 22

is a fragmentary side elevational view showing the third step of mounting the adsorbent unit of

FIG. 17

onto the U-bend pipe:





FIG. 23

is a fragmentary side elevational view, partially in cross section, showing the last step of mounting the adsorbent unit of

FIG. 17

onto a U-bend pipe and also showing the accumulator in cross section;





FIG. 24

is a fragmentary plan view of an adsorbent unit having two adsorbent containers and loops at the outer ends for positively securing the outer ends relative to a U-bend pipe;





FIG. 25

is a side elevational view of the adsorbent unit of

FIG. 24

taken substantially in the direction of arrows


25





25


of

FIG. 24

;





FIG. 26

is a side elevational view of the first step in mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 27

is a fragmentary side elevational view of the second step in mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 28

is a fragmentary side elevational view of the third step of mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 29

is a fragmentary side elevational view of the fourth step in mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 30

is a fragmentary side elevational view of the fourth step in mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 31

is a fragmentary side elevational view showing the fifth step of mounting the adsorbent unit of

FIG. 24

onto a U-bend pipe;





FIG. 32

is a plan view of another embodiment of a double adsorbent container type of adsorbent unit which has structure for positively securing both the outer ends thereof and the central portion on a U-bend pipe;





FIG. 33

is a side elevational view taken substantially in the direction of arrows


33





33


of

FIG. 32

; and





FIG. 34

is a fragmentary plan view of an adsorbent container having a hook-type of end for securing it relative to the filter housing of a U-bend pipe.











DETAILED DESCRIPTION OF THE INVENTION




The adsorbent unit


10


of the present invention includes a casing


11


formed of porous material, in this instance, heat-fusible felted polyester, but it may be fabricated of any other suitable material. Casing


11


is formed from two sides of felted polyester which are bonded to each other by fused seams, and it comprises a container


12


containing adsorbent


13


with the container having apertured tabs


14


and


15


extending outwardly from the opposite end portions thereof, as described in detail hereafter. The preferred adsorbent is molecular sieve but any other suitable adsorbent may be used.




Container


12


is defined by fused seams


17


,


19


,


20


and


21


. Container


12


has a pronounced convex surface


22


and a substantially planar surface


23


. However, surface


23


may be convex. Tab


14


includes an outer fused seam


24


which merges into seams


17


and


20


, and tab


14


is defined by fused seams


24


and


19


. Tab


14


includes an elongated slot


25


which is defined by fused seam


27


. Tab


15


is outlined by fused seam


29


and a portion of fused seam


21


. An aperture


30


in tab


15


is outlined by fused seam


31


.




The adsorbent unit


10


is symmetrical about central axis


32


, but it need not be. Additionally, elongated slot


25


approximates the width of container


12


across fused seams


17


and


20


, and the length of slot


25


extends in substantially the same direction as the width across seams


17


and


20


. The foregoing approximate relationship means that the slot


25


has a length which is generally about the width of the container


12


so that the return bend end of a U-bend pipe can be inserted through it, as will become apparent hereafter. Thus, the length of slot


25


can be slightly smaller or slightly larger than the width of the adsorbent container


12


.




The adsorbent unit


10


is intended to be mounted in a prior art accumulator-type of receiver


33


(

FIGS. 4 and 5

) which includes an upper cylindrical housing portion


34


having a side wall


36


and a lower cylindrical housing portion


35


having a side wall


38


and having a flange


37


which receives the lower edge portion of upper portion


34


with an interference fit, and a joint is thereafter hermetically welded at


39


. Insofar as pertinent here, the accumulator


33


includes a U-bend pipe


40


having a refrigerant inlet end


41


which receives a mix of gaseous and liquid refrigerant and conducts it through pipe


42


having an open end


43


proximate concave surface


44


such that the refrigerant impinges thereon and enters the accumulator. The upper end


45


of U-shape pipe


40


is open and it receives gaseous refrigerant which passes through pipe


47


, return bend


49


, pipe


50


, and pipe


51


to outlet


52


which leads to the compressor, as is well known in the art. As noted above, the gaseous refrigerant passes through U-shaped tube


40


because it rises to the top while the liquid refrigerant from the evaporator drops to the bottom of the accumulator. A lubricant inlet (not shown) is located at the underside of the return bend


49


. A filter housing


53


having a filter


54


thereon is in communication with the lubricant inlet in the return bend


49


such that lubricant which accumulates in depression


55


of bottom wall


56


is induced into the return bend and conveyed with the gaseous refrigerant to the compressor, as is well known in the art. As can be seen from

FIG. 5

, the U-bend


40


includes two spaced pipes


47


and


50


which are connected by U-bend


49


. In the present instance, pipe


50


is substantially vertical and pipe


47


is inclined. The U-bend


40


is sometimes referred to as a J-bend.




In

FIGS. 5-9

, adsorbent unit


10


is shown in its installed position. In this respect, tab


14


is looped about the outer sides of pipes


47


and


50


which face away from each other, and the pipes


47


and


50


thus pass through elongated slot


25


in tab


14


. The convex side


22


of adsorbent container


12


bears against pipes


47


and


50


, and the central portion of convex side


22


protrudes into the space between pipes


47


and


50


. Tab


15


is mounted on filter housing


53


which protrudes through aperture


30


.




The manner in which adsorbent unit


10


is installed is set forth in

FIGS. 10-14

. The first step is to thread the return bend


49


and spaced pipes


47


and


50


through elongated slot


25


of tab


14


as depicted in the progression shown in

FIGS. 10-12

. Thereafter, as shown in

FIG. 13

, the container


12


is passed through the space between pipes


47


and


50


below tab


14


until container side


22


faces pipes


47


and


50


. Thereafter, as shown in

FIG. 14

, the filter housing


53


is threaded through aperture


30


of tab


15


to complete the mounting of adsorbent unit


10


on the U-bend pipe


40


.




It can thus be seen that the tab


14


secures one end of the adsorbent container


12


relative to the spaced pipes


47


and


50


, and tab


15


secures the other end of adsorbent container


12


relative to return bend


49


and holds the container


12


against moving upwardly in the accumulator. Additionally, it is to be observed that there are no external ties required to hold the adsorbent container


12


in position, and, further, the installation is extremely simple by following the above-described steps enumerated relative to

FIGS. 10-14

wherein the return bend


49


and the spaced pipes


47


and


50


are threaded through elongated aperture


25


of tab


14


, and then the adsorbent container


12


is passed through the space between pipes


47


and


50


below tab


14


, and thereafter tab


15


is mounted on filter housing


53


. In the final installed position, the convex side


22


of adsorbent container


12


lies in contiguous relationship to return bend


49


and spaced pipes


47


and


50


. If desired, the adsorbent unit


10


may be installed with adsorbent container side


23


bearing against spaced pipes


47


and


50


. However, this does not have the advantage shown in

FIG. 7

wherein the convex configuration of side


22


helps to maintain the adsorbent unit in position against sidewise movement relative to pipes


47


and


50


. Also, the adsorbent unit may be mounted by slipping the U-bend through the elongated slot


25


and thereafter mounting tab


14


on the filter housing without passing the adsorbent container


12


through the space between pipes


47


and


50


as described above.




In

FIGS. 15 and 16

another type of self-retaining adsorbent unit


10


′ is shown wherein the adsorbent container portion


12


may be identical in all respects to adsorbent container


12


of

FIGS. 1-3

. Additionally, the tab


15


may be identical in all respects to tab


15


of

FIGS. 1-3

. The only difference between the adsorbent unit


10


of

FIGS. 1-3

and the adsorbent unit


10


′ of

FIGS. 15 and 16

is that an elongated tab


60


replaces tab


14


of

FIGS. 1-3

. The elongated tab has a length which is longer than the length of said container between seams


19


and


21


. Elongated tab


60


includes a fused seam


61


which extends along the outer edges thereof and comprises the periphery of barb


62


at the outer end of tab


60


. Additionally, an aperture


63


, which is bordered by fused seam


64


, is located in the portion of tab


60


adjacent adsorbent container


12


.




The adsorbent unit


10


′ is mounted in the following manner. Tab


15


is mounted on filter housing


53


by inserting housing


53


through aperture


30


of tab


15


. Thereafter, the side


22


of adsorbent container


12


is placed in contiguous relationship to pipes


47


and


50


. Then the end of tab


60


adjacent container


12


is passed around the back of pipe


50


and the central portion


65


of tab


60


is looped around the front of pipes


50


and


47


, and thereafter the end portion


67


of tab


60


is passed around the rear of pipe


47


and the barb


62


is passed through aperture


63


to retain tab


60


in looped relationship to pipes


47


and


50


. In the foregoing position tab


60


is looped about the outer sides of pipes


47


and


50


which face away from each other.




While not shown in the drawing, it will be understood that with the embodiment of

FIGS. 15 and 16

, two adsorbent units


10


′ can be mounted on a U-bend pipe if desired to obtain more adsorbent than contained in a single unit


10


′. This can be achieved by mounting them sequentially on opposite sides of the U-bend pipe with their convex sides


22


facing each other. Preferably, however, one of the adsorbent containers


12


should be longer than the other so that tabs


60


are vertically spaced on pipes


47


and


50


, although this is not necessary because of the flexibility of tabs


60


.




Also while not shown in the drawing, two adsorbent units


10


of

FIGS. 1-3

can also be mounted on the U-bend pipe


40


in the following manner. Two adsorbent units


10


are held with their sides


22


facing each other and with their tabs


14


superimposed so that slots


25


are aligned. Then the U-bend pipe


40


is threaded through both slots


25


until both tabs


14


lie along pipes


47


and


50


with both containers


12


located to one side of pipes


47


and


50


. Thereafter, one container


12


is threaded through the space between the two pipes


47


and


50


so that now the two containers are on opposite sides of pipes


47


and


50


with their sides


22


facing each other. Then the tab


15


of each adsorbent unit


10


is mounted on the filter housing


53


so that they overlap each other.




In

FIGS. 17 and 18

another embodiment of a single container type of adsorbent unit


70


is shown which includes a container


71


having a pronounced convex side


72


and a less pronounced convex side


73


. Container


71


is fabricated of two sides of felted polyester which are bonded to each other by fused seams


74


,


75


,


77


and


79


. A tab


80


is formed as a continuation of container


71


and it is outlined by fused seam


81


, the ends of which merge into fused seam


77


. Tab


80


includes an elongated slot


82


which is defined by fused seam


83


. Tab


80


includes an intermediate portion


84


which has an aperture in the form of a slot


85


therein which is defined by fused seam


87


. Adsorbent unit


70


contains molecular sieve, but it may contain any other type of suitable adsorbent. Slot


82


is dimensioned substantially in the same manner as slot


25


of

FIGS. 1 and 2

.




Adsorbent unit


70


is mounted on U-bend pipe


89


having spaced legs


90


and


91


and return bend


92


having a cylindrical filter housing


93


thereon, the latter being well known in the art. The first step in mounting adsorbent unit


70


onto U-bend pipe


89


is to thread the U-bend through elongated slot


82


in the outer end


94


of tab


80


and move the end


94


of tab


84


up to a position where it is looped about spaced legs


90


and


91


, as shown in FIG.


19


. The second step is to thread the adsorbent container


71


through the space between legs


90


and


91


to the position shown in FIG.


20


. Thereafter, the outer end


94


of tab


80


is pulled downwardly to the position of FIG.


21


. The next step is shown in

FIG. 22

wherein the adsorbent unit


70


is moved in the direction of arrow


95


so that the filter housing


93


is received in substantially rectangular aperture


85


in the central portion


97


of tab


80


, as shown in FIG.


22


. The final step is shown in

FIG. 23

wherein the adsorbent container


71


is moved into a position so that its less convex side


73


lies along legs


90


and


91


. Thereafter, the U-bend with the adsorbent unit is installed into the lower cylindrical housing portion


35


of a receiver-type of accumulator, such as shown in

FIGS. 4 and 5

. It will be appreciated that adsorbent unit


70


can be used with an U-shaped pipe


40


of

FIG. 5

having a filter housing


53


by merely changing the shape of the aperture


85


, if necessary to a more circular shape.




In

FIGS. 24 and 25

an adsorbent unit


100


is shown having spaced adsorbent containers


101


and


101


′. It is to be noted that adsorbent unit


100


is symmetrical about vertical centerline


102


, and therefore only one side will be described with unprimed numerals in the interest of brevity and primed numerals will be applied to corresponding mirror image counterparts without an accompanying description. The adsorbent unit


100


is fabricated of two sheets of porous polyester material which are formed as shown and secured to each other by fused seams. Adsorbent container


101


includes a pronounced convex side


103


and a less pronounced convex side


104


. Container


104


is defined by fused seams


105


,


107


,


109


and


110


. A tab


111


extends outwardly from container


104


, and its outer edge is defined by fused seam


112


which merges into fused seams


107


and


110


. An elongated slot


113


is formed in tab


112


and it is defined by fused fuse


114


. A central joining portion


115


joins containers


101


and


101


′ and it is defined by fused seams


117


,


119


,


109


and


109


′. Central portion


115


has an aperture


120


which is defined by fused seam


121


. Central portion


115


is essentially a tab because it attaches the containers


101


and


101


′ relative to the U-shaped pipe by having the filter


53


pass through aperture


120


.




The adsorbent unit


100


is mounted on a U-bend pipe, such as


40


of

FIG. 5

, having a filter housing


53


on the return bend


49


thereof. U-bend pipe


47


also has spaced pipes


47


and


50


as depicted in FIG.


5


. The first step in mounting the adsorbent unit


100


onto U-bend pipe


40


is to insert the U-bend pipe


40


through elongated slot


113


of tab


111


and move it up to a position such as shown in

FIG. 26

wherein pipes


47


and


50


are located within elongated slot


113


and tab


111


is looped about pipes


47


and


50


. The second step is shown in

FIG. 27

wherein the adsorbent containers


101


and


101


′ are passed through the space between pipes


47


and


50


, as depicted by arrow


122


so that the adsorbent containers


100


and


101


will assume the position shown in FIG.


27


. The third step is shown in

FIG. 28

wherein tab


111


is pulled downwardly in the direction of arrow


123


. The next step is shown in

FIG. 29

wherein the adsorbent unit


100


is doubled over about its central portion


115


so that the adsorbent units


101


and


101


′ face each other and thereafter tab


111


′ is placed in position wherein the filter housing


53


can be passed through slot


113


′ thereof and the return bend


49


can be passed through elongated slot


113


′ so that tab


111


′ is looped about spaced pipes


47


and


50


. The next step is to move tabs


111


and


111


′ upwardly over spaced pipes


47


and


50


while maintaining the filter housing


53


in alignment with aperture


120


in central portion


115


. The last step in installing the adsorbent unit


100


is shown in

FIG. 31

wherein the adsorbent unit


100


is moved upwardly so that filter housing


53


passes through aperture


120


in central container-joining portion


115


. Thus, it can be seen that the central portion and the outer ends, as depicted by tabs


111


and


111


′, are both positively secured to the spaced pipes


47


and


50


and to the return bend


49


.




Adsorbent unit


100


may also be installed on U-shaped pipe


40


by overlapping tabs


111


and


111


′ after the unit is bent around central portion


115


with the less convex sides


104


and


104


′ facing each other. The return bend


49


is thereafter passed through overlapped slots


113


and


113


′, and the tabs


111


and


111


′ are pushed up onto pipes


47


and


50


and the filter housing


53


is threaded through aperture


120


to complete the installation. Also, the adsorbent unit


100


can be mounted on a U-shaped pipe


89


(

FIG. 19A

) by merely changing the shape of aperture


120


to a shape such as aperture


85


of FIG.


17


.




In

FIGS. 32 and 33

another double container adsorbent unit


130


is shown which is fabricated of porous polyester sides which are secured to each other by fused seams. Adsorbent unit


130


is symmetrical about vertical centerline


131


and therefore only one half will be described and parts thereof will be designated by unprimed numerals. Mirror-image counterparts on the opposite side will be designated by primed numerals.




Adsorbent unit


130


includes a container


132


having a pronounced convex side


133


and a less pronounced convex side


134


. Container


132


is defined by fused seams


135


,


137


,


139


and


140


. A tab


141


extends outwardly from container


132


, and it is defined by fused seam


142


which merges into fused seam


135


. An aperture


143


is located in tab


141


, and it is defined by a fused seam


144


. A central portion


145


joins containers


132


and


132


′, and it is defined by fused seams


139


,


139


′,


147


and


149


which define its outer edges. Fused seam


147


merges into fused seams


132


and


132


′. Fused seam


149


merges into fused seams


140


and


140


′. An elongated slot


150


is located in central portion


145


, and it is defined by fused seam


151


. Central portion


145


is essentially a tab because it attaches containers


132


and


132


′ relative to the U-shaped pipe.




The adsorbent unit


130


is mounted on spaced pipes, such as


47


and


50


of the preceding figures, by passing the return bend


49


and the spaced pipes


47


and


50


through elongated slot


150


in central portion


149


so that central portion


145


is looped about pipes


47


and


50


. The central portion is thereafter moved up onto pipes


47


and


50


with preferably the least convex sides


134


and


134


′ of adsorbent containers


132


and


132


′ facing the pipes


47


and


50


. Thereafter, the filter housing


53


is passed through apertures


143


and


143


′ in tabs


141


and


141


′, respectively, to thereby fasten the adsorbent unit


130


securely onto the U-bend pipe


45


.




It is to be noted that the lengths of elongated slots


113


and


113


′ of FIG.


24


and the length of elongated slot


150


of

FIG. 32

all approximate the widths of containers


132


-


132


′ and containers


101


-


101


′, respectively, as defined above relative to elongated slot


25


of

FIGS. 1 and 2

.




In

FIG. 34

an alternate embodiment of a fastening tab construction


160


is shown which may be substituted for any of the apertured tabs such as


15


of FIG.


1


and


141


-


141


′ of

FIG. 32

shown in the preceding adsorbent unit embodiments. In this respect, the adsorbent unit X, which may represent any adsorbent unit of any of the preceding embodiments and which has fused seams


161


,


162


and


163


, also has a fused rigid hook member


160


which extends outwardly from fused seam


164


and is integral therewith. The hook member


160


where applicable, can be hooked around a filter housing such as


53


shown in the preceding figures. In this respect, the concave opening


165


may be hooked around the portion of filter housing


53


which is immediately adjacent to the return bend


49


.




While preferred embodiments of the present invention have been disclosed, it will be appreciated that the present invention is not limited thereto but may be otherwise embodied within the scope of the following claims.



Claims
  • 1. An adsorbent unit comprising a porous adsorbent container having a width, adsorbent in said container, first and second end portions on said container, first and second tabs extending outwardly from said first and second end portions, respectively, of said container, a central axis extending through said container and said first and second tabs, an elongated slot in said first tab extending transversely to said central axis, said elongated slot having a length which approximates said width of said container, and an aperture in said second tab.
  • 2. An adsorbent unit as set forth in claim 1 wherein said container includes a pronounced convex side.
  • 3. An adsorbent unit as set forth in claim 1 wherein said first and second tabs are substantially planar.
  • 4. An adsorbent unit as set forth in claim 1 wherein said container and said first and second tabs are fabricated of fusible fabric and first and second fused seams outlining said elongated slot and said aperture, respectively.
  • 5. In a refrigerant accumulator having a housing with a bottom wall and a side wall and a U-shaped pipe with a return bend adjacent said bottom wall and with first and second pipe portions extending from said return bend along said side wall, and a filter body extending outwardly from said return bend, the improvement of an adsorbent unit comprising a porous adsorbent container, adsorbent in said container, first and second end portions on said container, a first tab extending outwardly from said first end portion of said container, an elongated slot in said first tab mounting said first tab on said first and second pipe portions, a second tab extending outwardly from said second end portion of said container, and an aperture on said second tab mounting said second tab on said filter body.
  • 6. In a refrigerant accumulator as set forth in claim 5 wherein said container includes a convex side which fits between said first and second pipe portions.
  • 7. In a refrigerant accumulator as set forth in claim 5 wherein said container and said first and second tabs are fabricated of fusible fabric and first and second fused seams outlining said elongated slot and said aperture, respectively.
  • 8. In a refrigerant accumulator as set forth in claim 7 wherein said first and second tabs are substantially planar.
  • 9. An adsorbent unit for mounting relative to a U-bend pipe of a refrigerant accumulator having spaced pipes having outer sides which face away from each other and a return bend having a filter body on its underside comprising a porous container, adsorbent in said container, first and second end portions on said container, first mounting means on said first end portion for looping about said outer sides of said spaced pipes which face away from each other with said container located between said first mounting means and said return bend, and second mounting means at said second end of said container for mounting on said filter body on said U-bend pipe.
  • 10. An adsorbent unit as set forth in claim 9 wherein said porous container and said first and second mounting means are fabricated from fusible fabric.
  • 11. An adsorbent unit for mounting relative to a U-bend pipe of a refrigerant accumulator having spaced pipes having outer sides which face away from each other and a return bend comprising a porous container, adsorbent in said container, first and second end portions on said container, first mounting means on said first end portion for looping about said outer sides of said spaced pipes which face away from each other with said container located between said first mounting means and said return bend, and second mounting means at said second end of said container for mounting relative to said return bend.
  • 12. An adsorbent unit as set forth in claim 11 wherein said porous container and said first and second mounting means are fabricated from fusible fabric.
  • 13. An adsorbent unit comprising an adsorbent container, adsorbent in said container, first and second end portions on said container, a first tab on said first end portion, an aperture in said first tab, and a second elongated tab on said second end portion, said second elongated tab having a length which is longer than the length of said container.
  • 14. An adsorbent unit as set forth in claim 13 including a second aperture in said second elongated tab proximate said second end portion, and a barb on said second elongated tab at an outer end thereof.
  • 15. In a refrigerant accumulator having a housing with a bottom wall and a side wall and a U-shaped pipe with a return bend adjacent said bottom wall and with first and second pipe portions extending from said return bend along said side wall, said refrigerant receiver also including a filter body extending outwardly from said return bend, the improvement of an adsorbent unit comprising a porous adsorbent container, adsorbent in said container, first and second end portions on said container, a first tab extending outwardly from said first end portion of said container, a first aperture in said first tab containing said filter body and mounting said first tab on said filter body, a second elongated tab extending outwardly from said second end portion of said container, a second aperture in said second tab proximate said second end portion, said second elongated tab being looped about at least one of said first and second pipe portions, and a barb on the outer end of said second elongated tab threaded through said second aperture.
  • 16. In a refrigerant accumulator as set forth in claim 15 wherein said container includes a convex side which fits between said first and second pipe portions.
  • 17. In a refrigerant accumulator as set forth in claim 16 wherein said container and said first and second tabs are fabricated out of fusible fabric, and wherein said first and second tabs and said barb are outlined by fused seams.
  • 18. In a refrigerant accumulator as set forth in claim 17 wherein said first and second tabs are substantially planar.
  • 19. A method of mounting an adsorbent unit on a U-shaped pipe having spaced pipes connected by a return bend having a filter housing thereon comprising the steps of providing an adsorbent container having first and second end portions and having a first tab with an elongated slot therein at said first end portion and a second tab with an aperture therein at said second end portion, threading said return bend through said elongated slot, passing said container through the space between said spaced pipes which is then located between said first tab and said return bend to thereby cause the portions of said first tab to loop about said spaced pipes, and threading said filter housing through said aperture in said second tab to thereby retain said adsorbent unit mounted on said U-shaped pipe.
  • 20. A method of securing a container of adsorbent to a U-tube having spaced pipes connected by a return bend with said spaced pipes having outer sides which face away from each other comprising the steps of providing first and second tabs on said container of adsorbent, looping said first tab about said outer sides of said spaced pipes, and connecting said second tab relative to said return bend.
  • 21. An adsorbent unit comprising a porous container having a width, adsorbent in said container, a tab extending outwardly from said container, an elongated slot in said tab extending in the direction of said width of said container, said elongated slot having a length which approximates the width of said container, and an aperture in said tab located between said elongated slot and said container.
  • 22. An adsorbent unit comprising first and second porous containers having widths, adsorbent in said first and second containers, a central joining-portion joining ends of said first and second containers in end-to-end relationship, an elongated slot in said central joining-portion extending in the direction of said widths of said first and second containers and having a length which approximates the widths of said first and second containers, first and second tabs on second ends of said first and second containers, respectively, and first and second hook members on said first and second tabs, respectively.
  • 23. An adsorbent unit comprising at least one porous container having a width, adsorbent in said at least one container, an end portion on said at least one container, a tab at said at least one end portion, an elongated slot in said tab extending in the direction of said width and said slot having a length which approximates said width of said container, and an aperture in said tab located between said slot and said container.
  • 24. An adsorbent unit comprising at least one porous container having a width, adsorbent in said at least one container, an end portion on said at least one container, a tab at said at least one end portion, an elongated slot in said tab extending in the direction of said width and said slot having a length which approximates said width of said container, a second end portion on said at least one container, a second tab on said second end portion, and means on said second tab for securing said second tab relative to a return bend of an U-shaped pipe, said means on said second tab being a hook.
  • 25. An adsorbent unit comprising at least one porous container having a width, adsorbent in said at least one container, an end portion on said at least one container, a tab at said at least one end portion, an elongated slot in said tab extending in the direction of said width and said slot having a length which approximates said width of said container, a second end portion on said at least one container, a second tab on said second end portion, means on said second tab for securing said second tab relative to a return bend of an U-shaped pipe, a second porous container having a second width secured to said second tab on the opposite side thereof from said at least one container, adsorbent in said second container, a third tab on said second container, and a second elongated slot in said third tab and said second elongated slot having a length which approximates the second width of said second container.
  • 26. An adsorbent unit comprising at least one porous container having a width, adsorbent in said at least one container, an end portion on said at least one container, a tab at said at least one end portion, an elongated slot in said tab extending in the direction of said width and said slot having a length which approximates said width of said container, a second porous container secured to said tab, adsorbent in said second porous container, a second tab on at least one of said at least one porous container and said second porous container, and means for securing said second tab relative to a return bend of an U-shaped pipe.
  • 27. An adsorbent unit comprising at least one porous container having a width, adsorbent in said at least one container, an end portion on said at least one container, a tab at said at least one end portion, an elongated slot in said tab extending in the direction of said width and said slot having a length which approximates said width of said container, a second porous container secured to said tab, adsorbent in said second porous container, a second tab on at least one of said at least one porous container and said second porous container, and a third tab on the other of said container and second container.
  • 28. An adsorbent unit as set forth in claim 27 including means on said second and third tabs for securing said second and third tabs relative to a return bend of an U-shaped pipe.
  • 29. An adsorbent unit comprising a porous adsorbent container having a width, adsorbent in said container, a tab extending outwardly from said container, an elongated slot in said tab extending in the direction of said width of said container and said slot having a length which approximates said width of said container, means on said tab for securing said tab to the return bend of an U-shaped pipe, said means on said tab being for securing said tab to a filter housing on said return bend, and said means on said tab comprising a second slot on said tab which is located between said elongated slot and said adsorbent container.
  • 30. A method of mounting an adsorbent unit on a U-shaped pipe having spaced pipes connected by a return bend having a filter housing thereon comprising the steps of providing an adsorbent container having first and second end portions and having a first tab with an elongated slot therein at said first end portion and a second tab with an aperture therein at said second end portion, placing said spaced pipes within said elongated slot, and threading said filter housing through said aperture in said second tab.
CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation-in-part of application Ser. No. 09/346,199, filed Jul. 1, 1999.

US Referenced Citations (11)
Number Name Date Kind
4116649 Cullen et al. Sep 1978
4401447 Huber Aug 1983
4405347 Cullen et al. Sep 1983
4457843 Cullen et al. Jul 1984
4464261 Cullen et al. Aug 1984
4619673 Cullen et al. Oct 1986
4911739 Cullen et al. Mar 1990
4994185 Cullen et al. Feb 1991
5036972 Cullen et al. Aug 1991
5636525 Riemenschneider Jun 1997
5693124 Dobson et al. Dec 1997
Continuation in Parts (1)
Number Date Country
Parent 09/346199 Jul 1999 US
Child 09/397401 US