Field of the Invention
This invention relates to an improved fastener assembly suitable for use with protective apparel and a garment comprising that fastener assembly.
Description of Related Art
One function of certain personal protective apparel worn by workers is to prevent or reduce environmental contaminants from contacting the skin. Such apparel can include an encapsulating liquid-resistant and/or chemical-resistant suits or garments, or suits or garments designed to prevent dry particulates, or suits or garments designed to prevent a variety of hazards from contacting the skin. Such apparel can include such things as coveralls, shirts, coats, pants, bib coveralls, or a combination of these items. The apparel can be made with a wide variety of proprietary protective garment fabrics, barrier fabrics, laminates, and films. The apparel can also include nonwoven and/or woven fabrics and laminates of such materials with films. In some embodiments the apparel material is a multilayer-film-and-nonwoven laminate. In some embodiments the apparel material is a nonwoven that resists penetration by liquids and/or particulates.
Clearly, in preventing liquid and/or particulate intrusion into apparel, openings in the apparel are potential weak points, since the openings must be present in order for the apparel to be donned, and after donning the openings must then be adequately sealed. Any improvement in the sealing of such apparel is desired.
This invention relates to a fastener assembly for use with a garment comprising a fastener having a first fastener tape and a second fastener tape, each fastener tape having an inside surface and an outside surface, and a first edge and a second edge, the first edge having a row of cooperating fastener elements mounted thereon; wherein the second edge of each of the first and second fastener tapes is folded parallel to its row of cooperating fastener elements such that when the fastener is closed, and a meshed area of fastener elements from the first and second fastener tapes is formed,
This invention also relates to a garment comprising protective apparel fabric and a fastener assembly for joining a first and a second area of protective apparel fabric, wherein
a) the fastener assembly comprises a fastener having a first fastener tape and a second fastener tape, each fastener tape having an inside surface and an outside surface, and a first edge and a second edge, the first edge having a row of cooperating fastener elements mounted thereon;
wherein the second edge of each of the first and second fastener tapes is folded parallel to its row of cooperating fastener elements such that when the fastener is closed, and a meshed area of fastener elements from the first and second fastener tapes is formed, the second edges of each of the first and second fastener tapes overlap, the second edge of the first fastener tape fully covers the meshed area of fastening elements, and the overlap of the second edge of the first fastener tape by the second edge of the second fastener tape extends past the meshed area of fastening elements;
b) the garment having first stitches attaching the fastener assembly to the to the first area of protective apparel fabric through the first and second edges of the first fastener tape, and second stitches attaching the fastener assembly to the second area of protective apparel fabric through the first and second edges of the second fastener tape,
with the proviso the first stitches do not stitch through the second fastener tape and the second stitches do not stitch through the first fastener tape.
This invention further relates to a garment comprising protective apparel fabric and a fastener assembly for joining a first and a second area of protective apparel fabric, wherein
Fastener Assembly
As shown in
Further, the length of first edge 20 is shorter than the length of second edge 22 and the length of first edge 21 is shorter than the length of second edge 23. In some embodiments, the fastener tape has barrier properties equivalent to or greater than the barrier properties of the protective apparel fabric that will be joined by the fastener assembly.
The first fastener tape 2 is folded parallel to the row of cooperating fastener elements 1a on the first fastener tape, and the second fastener tape 3 is folded parallel to the row of cooperating fastener elements 1b on the second fastener tape.
The overall length of each of the first and second fastener tapes, and the relative length of the first and second edges of the fastener tapes, is selected such that when the fastener is closed the second edges of each of the first and second fastener tapes overlap, and both cover the closed fastener. In particular, when the fastener is closed, the cooperating fastener elements 1a & 1b from the first and second fastener tapes mesh together, and the second edge of each fastener tape is selected such that it extends over the meshed area to fully cover that area. As shown in
In some preferred embodiments, the length of first fastener tape 2 is selected such that, when the fastener is closed, the second edge 22 extends to between the meshed area and the fold in fastener tape 3, preferably between one-third to two-thirds the distance between the meshed area and the fold in fastener tape 3. In some embodiments, the length of second fastener tape 3 is selected such that, when the fastener is closed, the second edge 23 extends past the meshed area to at least one-third to two-thirds the distance between the meshed area and the fold in fastener tape 2. In some embodiments the length of second edge 23 is longer than the length of second edge 22. Further, if desired, additional closing devices that can be easily and quickly opened and closed, such as additional strips of a velvet-type hook-and-loop fastener (like a Velcro®-type), other hook/loop devices, doubled-sided adhesive tape, interlocking spline and groove systems (such as zip lock systems), magnetic sealing strips, and the like can be used to secure the second edge 23 of fastener tape 3 to the protective apparel fabric or to fastener tape 2. Likewise, if desired, such additional closing devices can be used to secure the second edge 22 to first edge 21 of fastener tape 3.
While multiple types of fasteners and cooperating fastener elements are contemplated, in a preferred embodiment the fastener is a slide fastener, the first and second fastener tapes are stringer tapes, and the fastener elements are cooperating slide fastener elements mounted on the stringer tapes, with the slide fastener further comprising a slide cooperating with the fastener elements on the stringer tapes to open and close the slide fastener. Some slide fasteners are commonly known as “zippers”.
Garment
The garment preferably comprises a protective apparel fabric and the fastener assembly as previously described. The term “protective apparel fabric” is meant to include a wide variety of protective garment fabrics, barrier fabrics, laminates, and films. The term “protective apparel fabric” also includes nonwoven and/or woven fabrics and laminates of such materials with films or multilayer films. In some preferred embodiments the protective apparel fabric, and therefore the apparel material, is a multilayer-film-and-nonwoven laminate. In some embodiments the apparel material is a nonwoven that resists penetration by liquids and/or particulates, such as a nonwoven like Tyvek® spunbonded polyethylene. Other useful protective apparel fabrics protect against a wide variety of threats and include but are not limited to those disclosed in U.S. Pat. No. 5,626,947 (Hauer et al.); U.S. Pat. No. 4,855,178 (Langley); U.S. Pat. No. 4,272,851 (Goldstein); U.S. Pat. No. 4,772,510 (McClure); U.S. Pat. No. 5,035,941 (Blackburn); U.S. Pat. No. 4,214,321 (Nuwayser); U.S. Pat. No. 4,920,575 (Bartasis); U.S. Pat. No. 5,162,148 (Boye); U.S. Pat. No. 4,833,010 (Langley).
As shown in
Further, as shown in
In some embodiments, the fastener in the fastener assembly in the garment is a slide fastener, the first and second fastener tapes are stringer tapes, and the fastener elements are cooperating slide fastener elements mounted on the stringer tapes. The slide fastener further comprises a slide cooperating with the fastener elements on the stringer tapes to open and close the slide fastener. In some embodiments, the fastener in the fastener assembly in the garment is a velvet-type hook-and-loop fastener having hook and loop fastener elements. Suitable slide fasteners include, for example, urethane-coated water resistant zippers such as YKK® Aquaguard® uretek coated zippers or other water resistant zippers coated with urethane, polyethylene, or other water resistant coatings. Preferably the slide fastener has an overall length equal to the garment opening being closed. In some embodiments, the slide fastener has an overall length of from 30 to 48 inches.
While in the garment this type of fastener tapes and fastener elements is useful, is are not intended to be limiting. All of the features previously described for the fastener assembly can be used in the garment. For example, it is believed a variety of fastener tapes and fastener elements can be used, including velvet-type hook-and-loop fastener such as the one disclosed in U.S. Pat. No. 2,717,437 to de Mestral more commonly known as a Velcro® fastener.such things as magnetic sealing strips such as sold by Gooper Hermetic.
In some embodiments the garment comprising protective apparel fabric and the fastener assembly is a Level B, C or D protective garment. Level B garments are used in situations that require the highest level of respiratory protection but a lesser level of skin protection is needed. Level C garments are used in situations where atmospheric contaminants, liquid splashes, and other direct contact will not adversely affect or be absorbed by any exposed skin. Level D garments are used in situations where contamination is only a nuisance. There may be some instances where combinations of protective apparel rated for B, C, or D level may be used together.
Test Methods
Garments incorporating this closure can be tested by (1) resistance to penetration by spray according to EN 468; (2) resistance to penetration by jets of liquid according to EN 463; (3) limited protection against liquid mist according to ISO 16602 Type 6 as tested by ISO 17491 methods; (4) resistance to penetration by spray according to ISO 16602 Type 4 as tested by ISO 17491 methods; (5) resistance to penetration by jets of liquid according to ISO 16602 Type 3 as tested by ISO 17491 methods; and (6) resistance to protection airborne hazardous particles according to ISO 16602 Type 5 as tested by ISO 17491 methods.
A fastener assembly is made by mounting slide fastener elements onto as the first and second fastener tapes that are stringer tapes of Tyvek® spunbonded polyolefin along with a slide fastener for closing the fastener elements. The fastener is folded as generally illustrated in
When the fastener is closed, that is, the fastening elements are meshed, the second edge 22 of the first fastener tape 2 extends past the meshed area, and the second edge 23 of the second fastener tape 3 extends past the meshed area to between the meshed area and the fold in fastener tape 2.
A garment in the form of a coverall design to limit resist the ingress of liquids is made by incorporating the fastener assembly of Example 1 at the entry opening of coveralls. The fastener assembly is attached to first and second areas of Tyvek® spunbonded polyolefin protective apparel fabric to join that fabric at the entry point in the coveralls. The fastener assembly is stitched to the first and second areas of the Tyvek® protective apparel fabric as shown in
The garment is tested via ISO 17491 for ISO 16602 types 3, 4, & 6, along with EN 468 & EN463, and shows no ingress of liquid through the fastener assembly.
A garment in the form of a coverall design to limit resist the ingress of particulates is made by incorporating the fastener assembly of Example 1 at the entry opening of the garment. The fastener assembly is attached to first and second areas of Tyvek® spunbonded polyolefin protective apparel fabric to join that fabric at the entry point in the coveralls. The fastener assembly is stitched to the first and second areas of the Tyvek® protective apparel fabric as shown in
The garment is tested via ISO 17491 for ISO 16602 type 5 and shows no ingress of particulates through the fastener assembly.
Examples 1 thru 3 are repeated, however, the fastener assembly is constructed with the previously-described internal flap feature 41 as shown in
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Number | Date | Country | |
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20150082518 A1 | Mar 2015 | US |
Number | Date | Country | |
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61881053 | Sep 2013 | US |