The present invention is directed broadly to mechanical fluid fittings and, more particularly, to a banjo-style fluid fitting that is self-sealing, including a method of using the fitting.
Banjo fittings are commonly used with automotive brakes and, as such, are used to direct a fluid through a 90-degree path from a brake line into a brake caliper. The typical banjo fitting will have an elongated shank with a hoop member attached thereto. The hoop member defines an open channel through which a bolt is fitted to attach the fitting to a brake caliper. Fluid flows into the fitting at a distal end of the shank and exits into a chamber defined by the bolt and hoop member and is directed into the same opening in the caliper that accommodates the attachment bolt. Generally, such bolts will be configured with one or more passageways formed there for fluid flow to the caliper. The formation of such passageways adds to the time and expense necessary to make the bolt.
Sealing banjo fittings has typically required two sealing washers with one washer fitted intermediate the bolt and the hoop member of the banjo fitting and the other washer fitted immediate the banjo fitting and the caliper. The sealing arrangement makes the banjo fitting a four-piece unit and due to the at least two disparate materials from which the main fitting body, bolt and sealing washers are constructed makes manufacturing a relatively complex process. Therefore, there exists a need for a self-sealing banjo fitting that will provide important advantages to both manufacturers and end users.
It is accordingly an object of the present invention to provide an improved fluid fitting of the type known as a banjo fitting that provides an effective fluid seal without separate sealing washers.
It is another object of the present invention to provide such a banjo fitting that will allow the use of smaller bolts that were used with prior banjo fittings.
It is accordingly an object of the present invention to provide a self-sealing banjo fitting that will reduce the number of component parts and materials, thereby reducing manufacturing costs.
It is another object of the present invention to provide such a banjo fitting that will be adaptable to existing brake calipers with minor modification to the existing caliper structure.
To those ends, a fluid fitting includes a shank having a bore formed therethrough for receiving and passing fluid from a fluid supply; a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof. The fluid fitting further includes a first tapered boss extending outwardly from a first of the opposing hoop edges, the first tapered boss defining a first sealing surface; and a second tapered boss extending outwardly from a second of the opposing hoop edges, the second tapered boss defining a second sealing surface. Also included is a bolt for fitment through the hoop member and for threaded securement in a fluid receiving support structure, for securing the hoop member to the fluid receiving support structure and to enable fluid flow from the supply, through the fitting to the fluid receiving support structure. Preferably, said bolt is formed with a fluid channel therein for fluid communication with said hoop member and said shank member for flow therethrough to said fluid receiving support structure.
According to one preferred embodiment, the first tapered boss includes a first inner tapered wall member and a first outer tapered wall member connected to the first inner tapered wall member, with the first sealing surface being defined by the first inner tapered wall member, and wherein the bolt is formed with a bolt sealing surface complementary to the first sealing surface. It is further preferred that the present invention include a first joinder surface connecting the first inner tapered wall member and the first outer tapered wall member.
Preferably, the second tapered boss includes a second inner tapered wall member, a second outer tapered wall member connected to the second inner tapered wall member, with the second sealing surface being defined by the second outer tapered wall member. It is further preferred that the present invention include a second joinder surface connecting the second inner tapered wall member and the second outer tapered wall member.
According to another preferred embodiment, the first tapered boss includes a first inner wall member, a first outer tapered wall member and a first joinder surface connecting the first inner tapered wall member and the first outer tapered wall member, with the first sealing surface being defined by the first joinder surface and wherein the bolt is formed with a bolt sealing for sealing engagement with the first sealing surface. Preferably, the first joinder surface is formed as an edge. It is preferred that the second tapered boss includes a second inner wall member, a second outer tapered wall member connected to the second inner wall member, with the second sealing surface being defined by the second outer tapered wall member. It is further preferred that the present invention include a second joinder surface connecting the second inner wall member and the second outer tapered wall member.
One preferred embodiment of the present invention is explained in greater detail as a fluid fitting including a shank having a bore formed therethrough for receiving and passing fluid from a fluid supply; a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof. The fitting of the present invention further includes a first tapered boss extending outwardly from a first of the opposing hoop edges, including a first inner tapered wall member and a first outer tapered wall member connected to the first inner tapered wall member, with the first inner tapered wall member defining a first sealing surface. The fitting further includes a second tapered boss extending outwardly from a second of the opposing hoop edges, the second tapered boss defining a second sealing surface; and a bolt for fitment through the hoop member and for threaded securement in a fluid receiving support structure, the bolt having a bolt sealing surface formed thereon complementary to the first sealing surface formed thereon and a fluid channel formed therein for fluid communication with the hoop member and the shank member for flow therethrough to the fluid receiving support structure, thereby maintaining integrity of fluid flow from the supply, through the fitting to the fluid receiving support structure.
Preferably, the second tapered boss includes a second inner tapered wall member, a second outer tapered wall member connected to the second inner tapered wall member, with the second sealing surface being defined by the second outer tapered wall member. It is further preferred that the present invention include a second joinder surface connecting the second inner tapered wall member and the second outer tapered wall member.
According to another preferred embodiment of the present invention, a fluid fitting includes a shank having a bore formed therethrough for receiving and passing fluid from a fluid supply; and a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining the fluid port, a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof. The present invention further includes a first tapered boss extending outwardly from a first of the opposing hoop edges, including a first inner wall member, a first outer tapered wall member and a first joinder surface connecting the first inner tapered wall member and the first outer tapered wall member, with the first sealing surface being defined by the first joinder surface. The present invention further includes a second tapered boss extending outwardly from a second of the opposing hoop edges, the second tapered boss defining a second sealing surface; and a bolt for fitment through the hoop member and for threaded securement in a fluid receiving support structure, the bolt having a bolt sealing surface complementary to the first sealing surface formed thereon and a fluid channel formed therein for fluid communication with the hoop member and the shank member for flow therethrough to the fluid receiving support structure, thereby maintaining integrity of fluid flow from the supply, through the fitting to the fluid receiving support structure. Preferably, the first joinder surface is formed as an edge.
It is preferred that the second tapered boss include a second inner wall member, a second outer tapered wall member connected to the second inner wall member, with the second sealing surface being defined by the second outer tapered wall member. Preferably, the present invention further includes a second joinder surface connecting the second inner tapered wall member and the second outer tapered wall member.
One preferred embodiment of the present invention can be described in still greater detail as a fluid fitting including a shank having a bore formed therethrough for receiving and passing fluid from a fluid supply; and a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining the fluid port, a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof. The present invention further includes a first tapered boss extending outwardly from a first of the opposing hoop edges, including a first inner tapered wall member and a first outer tapered wall member connected to the first inner tapered wall member, the first inner tapered wall member defining a first sealing surface. Further, a second tapered boss extends outwardly from a second of the opposing hoop edges, including a second inner tapered wall member, a second outer tapered wall member connected to the second inner tapered wall member, with the second outer tapered wall member defining a second sealing surface. The present invention also includes a first joinder surface connecting the first inner tapered wall member and the first outer tapered wall member and a second joinder surface connecting the second inner tapered wall member and the second outer tapered wall member. Also included is a bolt for fitment through the hoop member and for threaded securement in a fluid receiving support structure, the bolt being formed with a bolt sealing surface complementary to the first sealing surface, and having a fluid channel formed therein for fluid communication with the hoop member and the shank member for flow therethrough to the fluid receiving support structure, thereby maintaining integrity of fluid flow from the supply, through the fitting to the fluid receiving support structure.
Another preferred embodiment of the present invention can be described in still greater detail as a fluid fitting including a shank having a bore formed therethrough for receiving and passing fluid from a fluid supply and a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining the fluid port, a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof. The present invention further includes a first tapered boss extending outwardly from a first of the opposing hoop edges, including a first inner wall member, a first outer tapered wall member and a first joinder surface connecting the first inner tapered wall member and the first outer tapered wall member, with the first joinder surface defining a first sealing surface. The present invention also includes a second tapered boss extending outwardly from a second of the opposing hoop edges, including a second inner wall member, a second outer tapered wall member connected to the second inner wall member, with the second outer tapered wall member defining a second sealing surface. A bolt is provided for fitment through the hoop member and for threaded securement in a fluid receiving support structure, wherein the bolt is formed with a bolt sealing surface complementary to the first sealing surface with the bolt having a fluid channel formed therein for fluid communication with the hoop member and the shank member for flow therethrough to the fluid receiving support structure, thereby maintaining integrity of fluid flow from the supply, through the fitting to the fluid receiving support structure. Preferably, the first joinder surface and the second joinder surface are each formed as an edge.
The present invention is also directed to a method for directing fluid flow from a fluid supply to a threaded opening in a fluid receiving support structure. The method includes the steps of first providing a fluid fitting having a shank with a bore formed therethrough for receiving and passing fluid from the fluid supply; a hoop member attached to the shank and having a fluid port formed therein in fluid communication with the bore, the hoop member defining a hoop body and two opposing hoop edges, and having an axis directed through the radial center thereof; a first tapered boss extending outwardly from a first of the opposing hoop edges, the first tapered boss defining a first sealing surface; and a second tapered boss extending outwardly from a second of the opposing hoop edges, the second tapered boss defining a second sealing surface.
The next step is providing a bolt for fitment through the hoop member and for threaded securement in a fluid receiving support structure, to secure the hoop member to the fluid receiving support structure with the bolt including a bolt sealing surface complementary to the first sealing surface.
The method further includes the step of forming a fluid channel in one of the bolt and the fluid receiving support structure in fluid communication with the fluid port formed in the hoop member for fluid flow from the fluid supply through the fitting to the fluid receiving support structure. The steps need not be performed in order, but are all collectively required to practice the method of the present invention.
By the above, the present invention provides a fluid fitting and method that greatly improves on the present fittings, both in cost effectiveness and ease of manufacture. In addition, the present invention provides effective sealing while reducing the number of parts required to achieve fluid flow.
Turning now to the drawings and, more particularly, to
An internal fluid channel 26 is formed within the body and extends form the inlet 24 to an outlet 28, as will be seen in greater detail hereinafter. A conduit connector 20, having a diameter that is less than the shank 14, projects outwardly from the end member 16. The conduit connector 20 includes a plurality of spaced ridges 22 that act as gripping members for any conduit or flexible hose attached to the conduit connector 20. An inlet opening 24 is formed in the end of the conduit connector for fluid flow into the internal fluid channel 26.
A hoop member 30 is attached to the shank 14 and defines a generally cylindrical hoop bore 32 extending therethrough, along an axis 34. The hoop bore 32 extends in a generally perpendicular manner with the longitudinal extent of the body 12. The outlet 28 directs fluid into the hoop bore 32.
This generalized structure gives rise to the name “banjo fitting,” since the structure resembles the neck and resonator of a banjo.
A bolt 52 is provided for maintaining the coupler in connection with its fluid receiving support structure, most commonly a brake caliper, as seen in
The bolt 52 also includes a channel 60 formed in the threaded shank and extending longitudinally therealong. The channel 60 allows fluid to flow from the body 12 and into the fluid receiving support structure as will be seen in greater detail hereinafter. The bolt 52 also includes a complementary sealing surface 62 that is formed as a tapered wall at the junction of the threaded shank 58 and the bolt head 54. Virtually any bolt of the proper size should be useful with the present invention, and the bolt 52 need not necessarily include the channel 60. The hoop member 30 may be formed with a hoop bore 32 that has a diameter that is greater than the diameter of the threaded shank 58, sufficient to support fluid flow therebetween. Under these structural circumstances, a channel, similar to the bolt channel 60, should be cut or otherwise formed in the threads of the fluid receiving support structure for flow therethrough. One of ordinary skill should be able to accomplish this without undue experimentation. Under any of these conditions, the longitudinal axis 34 should be coaxial with the bolt 52 when in use.
The fitting 10 also includes two opposing bosses 36, 44 that are formed on opposing ends of the hoop member as seen in
According to the first embodiment of the present invention, the first inner tapered wall 40 acts as a sealing surface when the bolt member 52 is in place. In that condition, the inner tapered wall 40 abuts the bolt sealing surface 62 to form an effective fluid seal.
The second boss 44 is formed at the opposite end of the hoop member 30 from a second outer tapered wall 46 and a second inner tapered wall 48, that taper toward one another along their extent while projecting away from the hoop member 30. The second outer tapered wall 46 is joined to the second inner tapered wall 48 with a second joinder surface 50. This structure is also illustrated in
By forming sealing surfaces on a hoop member 30, the common method of sealing a banjo fitting with separate washers is eliminated, and the fitting may be more easily applied and is also less costly to manufacture. Further the high pressure, small sealing contact surfaces allow the use of a smaller bolt than would normally be the case with conventional banjo fittings, thereby reducing cost over conventional fittings. The required sealing torque is also reduced.
Turning now to
In order to complete the sealing action of the present invention, the fluid bore 74 must be formed with a chamfered edge 76, which complements the boss 44 projecting from the hoop member 30. There will be apparent to those skilled in the art that, while
With respect to
Turning now to
In operation, and according to the method of the present invention, fluid may be directed form a fluid supply (not shown) through the fitting of the present invention and into the fluid receiving support structure 70. Referring to
Another result would be to use a bolt with a shank diameter sufficiently smaller than the diameter of the hoop bore 32, but with a relatively large head. The relatively large head would be necessary in order to mate the bolt sealing surface 62 with the sealing surface on the hoop member 30. In this instance, the spacing between the threaded shank 58 and the hoop member 30 provides the space for fluid flow. A channel must then be formed in the threads of the mounting opening 72 to provide fluid communication between the fitting 10 and the inner caliper (not shown).
Once the type of fluid channel is chosen, the body 12 is fixed to the caliper 70 using the bolt 52. The fluid supply conduit (not shown) is connected to the receiver 20 to complete the fluid path. Fluid may then flow from the fluid supply, through the inner bore 24, out into the hoop bore 32 and, from there, into a fluid channel, and then into the caliper 70.
By the above, the present invention provides a simple improvement over a conventional banjo fitting by eliminating the need for separate sealing washers and by providing a smaller opening than would otherwise be necessary. Further, the more forgiving radiused sealing surfaces allow for misalignment and casting tolerance variations without leakage. Accordingly, the present fitting provides tangible, distinct advantages over the prior fittings.