This application claims the benefits of priority under 35 U.S.C. §119(a)-(d) to German Patent Application No. 10309796.1 which was filed in the German Patent Office on Mar. 5, 2003, the entirety of which is incorporated herein by reference.
The invention relates to a transfer device, in particular for a container under negative pressure, with a receiving cap for receiving a bead of the container closed by means of an elastic stopper, the receiving cap having an edge portion for centering the bead in its position of insertion in the receiving cap, and a lid portion, and with a central piercing mandril which is connected to the lid portion and projects into the space enclosed by the receiving cap, the piercing mandril piercing the stopper when the bead is inserted into the receiving cap, and the piercing mandril having a flow channel extending through it for a fluid which is conveyed outward through the lid portion.
A transfer device of this kind is known from, for example, U.S. 2002/00 87 141 A1. In the latter, the piercing mandril has a constant external diameter, except for its pointed end.
Particularly in transfer devices in which a fluid is to be conveyed into the container under negative pressure, for example in order to dissolve a medical substance with the aid of a medical fluid, it is important that the piercing mandril pushed into the elastic stopper is sealed with respect to the stopper. Only in this way can the negative pressure in the container be maintained. This is necessary in order to draw the fluid into the container by suction. In the event of a preliminary pressure compensation in the container, only an inadequate amount of the fluid gets into the container. The mixing ratio is therefore incorrect, and for this reason the content of the container has to be discarded.
The containers used in connection with such transfer devices are generally designed as glass vials.
In such transfer devices, when the container is inserted into the transfer device, the pointed end of the piercing mandril comes into contact with the stopper before the edge portion of the receiving cap contacts the bead of the container and can thus center the bead and consequently the stopper relative to the piercing mandril. With the eccentric positioning of the stopper relative to the tip of the piercing mandril, the insertion movement, and thus the guiding of the bead of the container by means of the edge portion of the receiving cap, has the effect that the piercing mandril inserted eccentrically into the stopper is now moved into its central position. The result of this is a tear in the rubber, which tear reaches from the site of application of the piercing mandril to the center of the stopper. The piercing mandril, which has a constant diameter, is not suitable for sealing this tear. As a consequence of this, the described leakage occurs.
The object of the present invention is to develop a transfer device of the type mentioned at the outset in such a way that, with the stopper pierced, a fluid-tight contact between piercing mandril and stopper is guaranteed even when the piercing mandril has been applied eccentrically to the stopper.
In a transfer device of the type mentioned at the outset, the object is achieved by the fact that, relative to its direction of piercing, the piercing mandril has a front piercing portion and a rear sealing portion which is of greater diameter, and, in the position in which the bead is inserted into the receiving cap, the sealing portion contacts the stopper.
Thus, in addition to the piercing portion which has the function of piercing the stopper, a sealing portion, to the rear in the direction of piercing, is provided which seals off the tear which has formed in the stopper upon eccentric application of the transfer device to the stopper. As a consequence, the piercing mandril pierces the stopper in a sealing manner, so that leakage is prevented.
Advantageously, the diameter of the piercing portion is relatively small, it being entirely possible for this to be of needle thickness.
The transfer device is preferably made of plastic, in particular as an injection-molded part. In this connection, it is considered particularly advantageous if the transfer device is of a substantially rotationally symmetrical design. In this configuration and type of production, the edge of the receiving cap can advantageously be designed with an inward projection which engages behind the bead in the position of insertion of the bead in the receiving cap. To precisely center the piercing mandril relative to the stopper, the axial distance between inward projection and sealing portion should be smaller than the axial distance between inward projection and that surface of the stopper facing the lid when the bead is in the position of insertion in the receiving cap.
The piercing mandril can be configured in different ways in order to guarantee the sealing; provided for according to the invention, of the tear in the stopper.
In an advantageous embodiment of the piercing mandril, the transition from the piercing portion to the sealing portion of the piercing mandril is stepped, the end face of the sealing portion of the piercing mandril making annular contact with the stopper. Because of the advantageously selected pairing of materials, on the one hand the design of the transfer device with the piercing mandril made of plastic, and on the other hand the elastic stopper, a preferred refinement is one in which a sealing element is integrated into the end face of the sealing portion. This is, for example, an elastic component, preferably an O-ring. The sealing thus takes place between two elastic parts.
The length of the sealing portion is in particular dimensioned such that the sealing portion penetrates into the stopper when the bead is in its position of insertion in the receiving cap. The stopper is thus sealed under a certain pretensioning, with the result that the tear formed in the stopper is pressed together under the action of the pressure forces of the piercing mandril on the stopper.
According to another advantageous embodiment, it is provided that the piercing portion widens conically toward the sealing portion. The tear in the stopper is thus sealed on account of the conicity of the sealing portion. In this case, the sealing portion can be a conical widening which directly adjoins the piercing portion. The entire piercing mandril is therefore of conical design. It is equally conceivable for the piercing mandril to have a stepped design in which the conically widening sealing portion adjoins the step between piercing portion and sealing portion. The tear in the stopper is in this case sealed via the conical surface of the sealing portion. In principle, it is possible for a wider area of the sealing portion to adjoin the conical sealing portion in a stepped manner. In this case, the stopper is on the one hand sealed radially via the conical area of the sealing portion and on the other hand sealed axially by the adjoining stepped area of the sealing portion.
Further features of the invention are set out in the description of the figures, and in the figures themselves.
In the figures in the drawing, the invention is depicted on the basis of a number of illustrative embodiments, without being limited thereto. In the drawing:
The transfer device 1 according to the first illustrative embodiment shown in
Adjacent to its neck 3, the glass vial 2 has a bead 4 into which an elastic stopper 5 is inserted. The external diameter of the stopper 5 corresponds to that of the bead 4. The stopper 5 is held securely in the bead 4 by means of a thin-walled cap 6 which surrounds the stopper 5 and the bead 4, except for a central opening 7 in the cap 6 in the area of the axis of symmetry of cap 6 and glass vial 2. The area of the stopper 5 inserted into the glass vial 2 is of annular design so that, directed toward the interior of the glass vial 2, a recess 8 is formed in the stopper 5. In this area, the stopper 5 has a thickness corresponding to that of the stopper in the area of the outer edge.
The transfer device 1 is formed by a receiving cap 9, a piercing mandril 10 and a connector piece 11. The connector piece 11 is provided with a conically tapering recess 12 which serves to receive, for example, the syringe cone of a disposable syringe. Moreover, the connector piece 11 is suitable for receiving another complementary transfer device in a sealed manner, for example as is described in U.S. 2002/0087,141 A1 in respect of the basic design and use of the transfer device. In this case, the whole device serves for transferring a medical fluid, which is located in a first glass vial, into a second glass vial, in the present case the glass vial 2, which is under negative pressure and in which, for example, there is a medical substance which is to be dissolved. After this substance has dissolved, the other transfer device is separated from the transfer device 1, and, after the vial 2 has been turned upside down, the disposable syringe inserted into the connector piece 11 can be used to removed the dissolved substance from this vial.
The receiving cap 9 of the transfer device 1 has an edge portion 13 for centering the bead 4 in its position of insertion in the receiving cap 9. The edge portion 13 is provided axially with four tabs 14 which each extend over a sector of 90° and are mounted so as to yield radially with respect to a lid portion 15 adjacent to the edge portions 13 of the receiving cap 9, so that they can spring outward when the glass vial 2 is inserted into the transfer device 1. The edge portion 13 is provided with an inwardly directed projection 16. The latter engages behind the bead 4 of the vial 2 in the bead's position of insertion in the receiving cap 9 (as is illustrated in
In the rotationally symmetrical transfer device 1, the piercing mandril 10 is connected to the lid portion 15. Its end directed away from the lid portion 15 is pointed. A flow channel 17 extending through the piercing mandril 10 is provided with radial openings 18 in the area of the tip of the piercing mandril 10, and it is connected at its other end to the recess 12. The piercing mandril 10 thus projects into the space 19 enclosed by the receiving cap 9.
Relative to its direction of piercing, the piercing mandril 10 has a front piercing portion 20 and a rear sealing portion 21 which is of greater diameter. The transition from the piercing portion 20 to the sealing portion 21 is stepped. The length of the sealing portion 21 is dimensioned such that it penetrates into the stopper 5 when the bead 4 is in its position of insertion in the receiving cap 9. This is due to the axial distance A between inward projection 16 and sealing portion 21 being smaller than the axial distance B between inward projection 16 and that surface of the stopper 5 facing the lid portion 15, when the bead 4 is in its position of insertion in the receiving cap 9.
The details explained above can be taken from
The embodiment according to
The embodiment according to
Alternatively, in the embodiment according to
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