Self-steering bogies

Information

  • Patent Grant
  • 6439130
  • Patent Number
    6,439,130
  • Date Filed
    Thursday, April 5, 2001
    23 years ago
  • Date Issued
    Tuesday, August 27, 2002
    22 years ago
  • Inventors
  • Examiners
    • Morano; S. Joseph
    • Olson; Lars A.
    Agents
    • Conley, Rose & Tayon, P.C.
Abstract
The invention concerns an inter-axle shear stiffening apparatus for a self-steering rail bogie and a self-steering rail bogie equipped with such apparatus. The apparatus has axle structures including axles (16, 16.1) which are journalled in axle box bearings (20, 20.1). Radial arms (30, 30.1) are connected rigidly to respective axle structures of the bogie an extend towards one another in a fore and aft direction. A lateral force transmitting device (60) acts between the arms to transmit lateral forces between them while accommodating relative lateral movement between them. The design of this device is such that, irrespective of the extent of relative movement between the arms, the device can only transmit between them lateral forces of limited, predetermined magnitude. This value is chosen such that the bogie is provided with sufficient inter-axle shear stiffness to enhance its hunting stability without excessive force couples being applied to the axle box bearings.
Description




BACKGROUND TO THE INVENTION




THIS invention relates to self-steering bogies for rail vehicles and in particular to the provision of inter-axle shear stiffness in self-steering bogies.




Inter-axle shear stiffness for self-steering bogies is commonly provided by means of cross-anchors which are fitted to the wheelset sub-frames, as proposed for instance in the known Scheffel cross-anchor design, or by means of A-frames which are connected to one another, at their apices, on the transverse centre line of the bogie, as proposed for instance in the known List Steering Arm design. However, on irregular track, and particularly at points and crossings, high shock loads are exerted on the wheelsets and transmitted to the sub-frames or A-frames. The frames must therefore be robust. Robustness is also necessary to ensure that the forces transmitted to the frames do not generate unduly high force couples on the journal roller bearings of the bogie wheelsets which could shorten the service life of those bearings. The required robustness results in heavy sub-frames or A-frames which considerably increase the unsprung wheelset mass and this can in turn reduce the hunting stability of the bogie at high speeds.




It is however understood that the inter-axle shear forces which are required to ensure effective wheelset guidance for hunting stability and curving performance are only a fraction, typically no more than 30%, of the shock forces encountered at points and crossings.




Against this background the present invention proposes to provide an apparatus which will limit the transmission of shear forces between the wheelsets to a level at which adequate hunting stability and curving performance can be attained but which will nevertheless be acceptable to the wheel journal roller bearings.




SUMMARY OF THE INVENTION




According to one aspect of the invention there is provided an inter-axle shear stiffening apparatus for a self-steering rail bogie having axle structures including axles which are journalled in axle box bearings, the apparatus comprising arms which are rigidly connected or connectable to respective axle structures of the bogie to extend towards one another from the axle structures in generally fore and aft directions, and lateral force transmitting means for acting between the arms to transmit lateral forces between them while accommodating relative lateral movement between the arms, wherein, irrespective of the extent of relative movement between the arms, the lateral force transmitting means is only capable of transmitting between them lateral forces of limited, predetermined magnitude which provide the bogie with inter-axle shear stiffness to enhance hunting stability of the bogie but are insufficient to impose excessive force couples on the axle box bearings.




According to another aspect of the invention there is provided a self-steering rail bogie having axle structures including axles journalled in axle box bearings and including an inter-axle shear stiffening apparatus as summarised above, with the arms of the apparatus rigidly connected to the axle structures and the apparatus providing inter-axle shear stiffness to enhance the hunting stability of the bogie.




Other advantageous and preferred features of the invention are set forth in the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will now be described in more detail, by way of example only, with reference to the accompanying drawings in which:





FIG. 1

shows a side view of a bogie retro-fitted with an apparatus according to the invention;





FIG. 2

shows a plan view of one side of the bogie;





FIG. 3

shows a detail of a bearing adaptor of the apparatus;





FIG. 4

illustrates a force transmitting device which can be used in the apparatus;





FIG. 5

shows a side view of a bogie manufactured with an apparatus according to the invention;





FIG. 6

shows a plan view of the embodiment of

FIG. 5

;





FIG. 7

illustrates another embodiment of force transmitting device which can be used in apparatus according to the invention;





FIG. 8

shows a side view of relevant parts of another embodiment of the invention;





FIG. 9

shows a plan view of the components seen in

FIG. 8

;





FIG. 10

shows a side view of a leaf spring used in the embodiment of

FIGS. 8 and 9

;





FIG. 11

shows a plan view of the leaf spring of

FIG. 10

;





FIG. 12

graphically illustrates the performance of the embodiment of

FIGS. 8 and 9

;





FIGS. 13 and 14

diagrammatically illustrate the application of the invention to motorised bogies;





FIG. 15

shows a side view of the motorised bogie of

FIG. 14

;





FIG. 16

illustrates a stop used in the embodiment of

FIGS. 8 and 9

;





FIGS. 17

to


21


illustrate different force transmitting devices with a degressive characteristic;





FIG. 22

shows a side view of an embodiment in which provision is made for axial shear stiffness and a yaw constraint;





FIG. 23

shows a plan view of the embodiment of

FIG. 22

;





FIG. 24

graphically illustrates the performance of a device such as that seen in

FIG. 17

;





FIG. 25

shows a side view of a three-piece bogie and illustrates an alternative axlebox suspension arrangement;





FIGS. 26



a


and


26




b


respectively show side and sectional views of another device which can be used to provide a degressive yaw constraint;





FIGS. 27



a


and


27




b


respectively show side and sectional views of a further device which can be used to provide a degressive yaw constraint; and





FIGS. 28



a


and


28




b


respectively show side and sectional views of yet another device which can be used to provide a degressive yaw constraint.











DESCRIPTION OF EMBODIMENTS





FIGS. 1

to


3


illustrate a three-piece self-steering rail bogie


10


to which an apparatus


12


according to the present invention has been retro-fitted to provide inter-axle shear stiffness between the axles


16


,


16


.


1


of the bogie. As is conventional, wheels


18


,


18


.


1


are fast with the axles


16


,


16


.


1


of the bogie


10


. The axles are supported in respective axle boxes


20


,


20


.


1


, located outboard of the wheels, by the usual journal roller bearings. Side frames


22


are suspended on the axle boxes


20


,


20


.


1


and support a transverse bolster


24


, on the transverse centre line


26


of the bogie, by means of springs


28


.




The apparatus


12


of the invention includes, on each side of the bogie, a pair of arms


30


,


30


.


1


. The arms are oriented generally in a fore and aft direction. First ends


32


,


32


.


1


of the arms are connected to the respective axle boxes


20


,


20


.


1


while the opposite, second ends


34


,


34


.


1


of the arms lie near to one another on the transverse centre line


26


. The arms


30


,


30


.


1


are appropriately shaped lengths of angle section steel with one leg


36


of the angle section vertical and the other leg


38


thereof horizontal.




The manner in which the first ends


32


,


32


.


1


of the arms are connected to the axle boxes


20


,


20


.


1


is now described with particular reference to

FIG. 3

of the drawings. The apparatus


12


includes, for each axle box, a bearing adaptor


40


which is mounted on the journal bearing


42


of the axle box and to which the vertical legs


36


of the arms are connected by bolts, welding, riveting, lock-bolting or other suitable means (not shown).




The apparatus


12


also includes, for each bearing adaptor, a shear pad assembly


46


which is located between the adaptor and side frame


22


, within the pedestal


48


of the side frame. In this embodiment, the shear pad assembly


46


comprises a number of individual, relatively thin rubber shear pads


50


. The upper surface of the bearing adaptor


40


is formed with steps


52


, this being allowed by the curvature of the lower surface of the bearing adaptor which bears on the journal roller bearing


42


of the axle box. Whereas the available space in the pedestal opening between the bearing


42


and the pedestal


48


may allow for only a single shear pad


50


to be placed on the vertical centre line of the bearing in the retro-fit application under discussion, the steps


52


provide space to accommodate stacks of shear pads at positions fore and aft of the centre line.




The multiple shear pad arrangement allows for appropriate levels of spring stiffness to be provided between the journal box and pedestal even in the limited space available in a conventional bogie. In particular the arrangement allows longitudinal spring stiffness to be reduced in order to improve the curving, i.e. self-steering, ability of the bogie. Although only a single step


52


is shown on each side of the roller bearing centre line in

FIG. 3

, it should be understood that there may be several such steps on each side, allowing for the placement of increasing numbers of individual shear pads with increasing distance from the vertical roller bearing centre line. This in turn can allow for variations to be made in the level of shear stiffness of the pedestal mounting.




It is however recognised that an inherent problem with a multi-step, multiple shear pad configuration as proposed above is the potential difficulty in ensuring that the pads in the various layers and stacks are equally loaded. In an alternative arrangement, shown in

FIG. 25

, pairs of inclined rubber pads


50


are provided in a configuration which will be less susceptible to unequal loading to give the appropriate levels of longitudinal spring stiffness.




Referring again to

FIGS. 1 and 2

, although the arms


30


,


30


.


1


are not strictly radial with respect to the journal bearing


42


, it will be understood that their orientation is generally radial. For convenience the arms are referred to herein as radial arms.




The second ends


34


,


34


.


1


of the arms


30


,


30


.


1


on each side of the bogie are connected to one another by a force transmitting device


60


on the transverse centre line


26


of the bogie. The device


60


transmits forces between the arms to provide inter-axle shear stiffness for the bogie


10


. It will however be understood that transverse forces transmitted between the ends


34


,


34


.


1


of the arms will generate force couples on the journal roller bearings


42


, particularly in shock load situations, which could result in premature failure thereof. For this reason, the design of the device


60


is such that, while it can transmit sufficient force between the arms for the bogie


10


to have adequate inter-axle shear stiffness for acceptable hunting stability and curving performance at design speeds, it does not transmit forces that could generate unacceptable couples on the journal roller bearings


42


.




One example of a suitable device


60


is illustrated in

FIG. 4

of the drawings. The device


60


seen in this Figure has a housing


62


accommodating sliding spring cups


64


and


66


, a pretensioned compression spring


68


acting between the cups and a shaft


70


which can slide on bearings


72


through the cups


64


and


66


. One end of the shaft carries an eye


74


which, in its application in the present invention, receives the end


34


.


1


of the arm


30


.


1


. An eye


76


at the other end of the device


60


is fixed to the housing


62


by arms


77


and receives the end


34


of the arm


30


. The relevant end of the shaft


70


is capable of longitudinal sliding movement relative to the eye


76


.




In situations where the relevant forces transmitted by the radial arms


30


,


30


.


1


tend to move the ends


34


,


34


.


1


towards one another, the shaft


70


moves to the left in

FIG. 4

, taking the spring cup


64


with it and thereby applying a further compressive force to the spring


68


. The spring cup


66


abuts a shoulder


78


at the end of the housing and does not move. At a limit position of movement of the shaft, a nut


80


on the shaft abuts the eye


76


. If, on the other hand, the relevant forces transmitted by the arms


30


,


30


.


1


tend to move the ends


34


,


34


.


1


apart from one another, the shaft


70


will move to the right in FIG.


4


. The nut


80


accordingly pulls the spring cup


66


to the right. The spring cup


64


abuts a shoulder


82


of the housing and cannot move so, once again, further compression is applied to the spring


68


in this situation.




The pretension applied to the spring


68


is such that the relative movement between the ends


34


,


34


.


1


is very small compared to the deflection which the spring has already undergone in pretensioning it from a relaxed state. Thus the maximum force which the spring can transmit from one radial arm to the other does not substantially exceed the pretension force in the spring. In practice, the pretension force in the spring is set in the factory to a value at which it can transmit forces between the arms which are sufficient to give the required level of inter-axle stiffness for acceptable hunting stability and curving performance of the bogie


10


, but which are insufficient to generate unacceptable couples on the journal bearings


42


.




The force transmitting device


60


described above is only one example of how limited force transmission may take place between the arms. Other embodiments are described below with reference to

FIGS. 7

to


12


and


17


to


21


.




Specific reference has been made to the apparatus


12


being of a retro-fit design. The ability to retrofit an apparatus of this nature is of course advantageous. It will however be understood that in the case of new bogies, corresponding apparatus can be installed at the time of manufacture. In this case, the radial arms


30


,


30


.


1


can be manufactured integrally as the wings of wing-type axle boxes. An example of such a construction is illustrated in

FIGS. 5 and 6

which show radial arms


30


,


30


.


1


formed integrally with wing-type axle boxes


20


,


20


.


1


.




The wing-type axle boxes of the new bogie depicted in

FIGS. 5 and 6

make use of two springs


84


per axle box, located respectively fore and aft of the vertical centre line, to achieve appropriate levels of longitudinal spring stiffness. However, bogies of original manufacture could also make use of a bearing adaptor and shear pad assembly located within the opening of the pedestal frame as described above for the retro-fit application. In these cases the radial arm could either be bolted on or made integral with the adaptor. Alternatively it would be possible in a new bogie to increase the size of the pedestal opening to accommodate a larger, single shear pad on the vertical centre line instead of an assembly of shear pads


50


as described above for the assembly


46


. With a larger and softer single shear pad it would also be possible to achieve a softer longitudinal spring effect in order to improve the curving characteristics of the bogie.




A major advantage of the invention as exemplified above is that, while adequate inter-axle shear stiffness is provided, the arms


30


,


30


.


1


can be of relatively lightweight construction, thereby adding relatively little to the unsprung mass of the bogie


10


compared to conventional designs. Although specific mention has been made of radial arms


30


,


30


.


1


which are of angle section, it will be understood that channels, I-sections or other cross-sections could also be used.




It will be understood that the force transmitting device


60


of

FIG. 4

has a very high level of initial stiffness to transmit lateral loads between the radial arms. After the initial spring pretension has been overcome there is little or no increase in the lateral loads which the device


60


can transmit between the radial arm, it being understood that the spring characteristic and the pretension applied thereto are set such that the lateral load which is transmitted after the pretension has been overcome is insufficient to cause damage to the journal bearings. While a high level of initial stiffness is appropriate to transmit the lateral load, it is however believed that a few millimeters of deflection should be allowed to take place.





FIG. 7

illustrates another force transmitting device


90


, similar to the device


60


, which allows for several millimeters of deflection prior to the pretension force in the coil spring


68


being overcome. In this case, the device


90


includes pairs of opposed Belleville or spring washers


92


at either end. The spring characteristic of the Belleville spring combinations is such they can accommodate a few millimeters of initial deflection in either direction.





FIG. 7

shows the pairs of Belleville washers with their concavities directed away from one another at one end and towards one another at the other end, but it will be understood that the arrangement could be the same at both ends.




As an alternative to Belleville washers, ring-shaped springs having an annular core of rubber or suitable polymer material, such as Vescoflex™, moulded between annular steel plates could be used.





FIGS. 8 and 9

illustrate another embodiment of the invention which uses a different type of force transmitting device in a radial arm configuration. This embodiment uses a pair of pretensioned leaf springs


100


as the force transmitting device. A typical one of these leaf springs is illustrated, in its manufactured state, in

FIGS. 10 and 11

. The spring


100


has straight ends


102


and


104


with a curved middle portion


106


. The straight ends


102


of the springs


100


are clamped by bolts


108


extending through holes


110


to the radial arm


30


.


1


with the springs parallel to one another. The radial arm


30


.


1


in this case has a box section which accommodates the springs spaced apart laterally from one another.




A pulling device (not shown) is then inserted through holes


112


at the opposite ends of the springs. Tension is applied to the pulling device to pull the springs into a straight condition or even past straight. A stop


114


is fitted to each spring at a point


116


corresponding to the end of the portion


106


which was curved prior to the pretensioning operation just described.




An example of a suitable stop


114


is shown in

FIG. 16

of the drawings. This stop


114


includes an upright plate


118


attached at its upper and lower ends to internally threaded members


120


. Spaced apart from the plate


118


is a pair of lugs


122


also attached to the members


120


. The leaf spring


100


can slide in the gap defined on one side by the plate


118


and on the other side by the lugs


122


.




A set-screw


124


extending through a tapped hole in the plate


118


is used to anchor the stop to the leaf spring at the chosen position


116


. Thus it will be understood that the stop is in fact slipped along the leaf springs


100


to the position


116


where they are anchored by means of the set-screws


124


.




Set screws


126


extend through the members


120


as illustrated. Once the stops


114


have been fixed to the leaf springs at the correct positions, the projecting ends


128


of the set screws


126


bear against the upright walls of the box section radial arm


30


.


1


. By adjusting the set screws


126


it is possible to bring the leaf springs into orientations in which they are straight and parallel to one another. The set screws are in turn locked in position by grub screws


130


. The inner end of the other radial arm


30


carries a transverse member


132


, termed a “crosshead”, which is positioned on the transverse centre line


26


of the bogie and which locates slidably between the free ends of the leaf springs


100


projecting from the other radial arm. In situations where shear forces between the axles tend to move the adjacent ends of the arms


30


,


30


.


1


towards or away from one another, the crosshead


132


will apply a force to one or other of the leaf springs in a manner tending to lift its stop


114


off the radial arm


30


.


1


.




Because of the pretension force stored in each leaf spring and the bearing of the stops


114


against the radial arm


30


.


1


, the free ends of the leaf springs act in the manner of pretensioned cantilevers having a length defined between the position


116


and the crosshead


132


. Thus lateral force can be transmitted between the radial arms with little initial lateral deflection as initial loading up to the value of the pretension force takes place.




However, if the lateral force is sufficient to overcome the prestress in the relevant leaf spring, the set screws


126


of the stop


114


on that leaf spring will be lifted off the radial arm


30


.


1


. Thereafter the full length of leaf spring acts in cantilever mode to take the applied lateral force. Clearly the shorter cantilever which acts initially is substantially stiffer than the longer cantilever which acts after the stop has been lifted. Accordingly the spring can flex more readily over its full length to take further applied loading without substantial transmission of the force between the radial arms


30


,


30


.


1


after the stop has lifted.




This is illustrated in

FIG. 12

which shows a theoretical plot of deflection on the horizontal axis against transmitted force on the vertical axis. In the initial stage A where the applied load is insufficient to overcome the prestress in the spring it will be seen that the spring can transmit a substantial load with very little deflection. In practice, as mentioned previously in connection with the device


60


of the first embodiment, it is desirable for there to be a few millimeters only of deflection during this stage.




The point B in the graph represents the point at which the applied load is equal to the prestress in the spring and the stop lifts off the radial arm. Thereafter in stage C the load which the spring can transmit increases only very slightly with increasing deflection.




As in the previous embodiments, the design is such that adequate lateral force can be transmitted during stage A to provide a suitable level of inter-axle shear stiffness. Thereafter the maximum transmitted force is insufficient to cause damage to the journal roller bearings.




Referring again to

FIG. 7

, the Belleville springs


92


provide the few millimeters deflection represented by stage A in FIG.


12


.




An important advantage which the embodiment of

FIGS. 8 and 9

has over that of

FIGS. 4 and 7

is the fact that the leaf spring device is more compact in a lateral sense than the transverse coil spring device. The leaf spring device may accordingly be preferred in situations where there are obstacles close to the rail track which could interfere with a bogie fitted with a transversely extending device such as the devices


60


.




Another advantage of the leaf spring device of

FIGS. 8 and 9

is that the initial force required to lift the stop


114


off the radial arm


30


.


1


can be varied merely by varying the length of the lever arm defined between the position


116


and the crosshead


132


, i.e. by varying the position of the stop on the leaf spring.




It will accordingly be understood that the use of leaf springs as described above lends itself to a particularly compact and versatile design able to provide both inter-axle shear stiffness and, as described below, a longitudinal yaw constraint.




The embodiments described above are applied to three-piece self-steering bogies. However the invention has wider application.

FIG. 13

illustrates the application of the invention to a motorised, self-steering bogie having axles


200


fitted with motors


202


. In this case, shear stiffness is provided by a transverse force transmitting device


204


, corresponding to the device


60


used in the previous embodiments and acting on the transverse centre line of the bogie between fore-and-aft extending radial arms


206


and


208


corresponding to the arms


30


,


30


.


1


.





FIG. 14

illustrates the application of the invention to a motorised bogie having axles


300


fitted with motors


302


. Shear stiffness in this case is provided by a leaf spring device


304


as described above in relation to

FIGS. 8 and 9

, the leaf springs being attached to an arm


306


extending rearwardly from one of the motor/axle assemblies and acting against a crosshead


308


carried on the transverse centre line of the bogie by an arm


310


extending forwardly from the other motor/axle assembly.




From

FIG. 15

, which shows a side view of the motorised bogie of

FIG. 14

, it will be seen that the arms


306


,


310


are radially orientated and corrrespond to the arms


30


,


30


.


1


.




It will also be noted that in

FIGS. 13 and 14

the force transmitting device is located inboard of the bogie wheels whereas in the previous embodiments, the devices are arranged outboard. Those skilled in the art will appreciate that inboard location is possible because of the inter-axle space which is available with motorised bogies.




Other embodiments of force transmitting device, with a degressive characteristic, are illustrated in

FIGS. 17

to


21


. Referring to

FIG. 17

, there is an annular cam member


418


composed of mating cam segments


418


.


1


and


418


.


2


and a series of circumferentially spaced balls


454


which seat, in the dead centre position, in a recess


422


formed by the mating cam segments. A biasing force to hold the balls


454


in this position is provided by a spring


456


acting on a cone


458


. The spring


456


surrounds a shaft


460


and is pretensioned by a sleeve


462


which acts against a shoulder


464


of the cone and screws onto the shaft at a thread


466


. The balls


454


are retained between the end surface


468


of the sleeve and a piston


470


which is locked to the shaft by a lock nut


472


and which bears against the end face of the cone


458


.




The dimensions are such that the ball-retaining gap between the opposing faces of the sleeve


462


and piston


470


is slightly greater than the ball diameter. Thus the balls are not tightly gripped between these faces and are able to move radially in the gap, as described below.




The cam segments


418


.


1


,


418


.


2


are pressed into a cylinder


474


and are held between an internal shoulder


476


of the cylinder and an internal guide nut


478


. Bushes


480


and


482


are provided in the cylinder


474


and in the sleeve


462


to allow for longitudinal sliding movement of the piston in the cylinder and of the sleeve in the guide nut respectively.




The shaft and cylinder carry respective couplings


484


and


486


by means of which they can be connected to members between which forces are to be transmitted, in the present case the inner ends


34


,


34


.


1


of the rail arms


30


,


30


.


1


.




In the rest or dead centre position seen in

FIG. 17

the balls


454


are retained in the recess


422


by the large diameter end of the conical surface of the cone


458


. When relative movement takes place between the ends


34


,


34


.


1


either towards or away from one another, the shaft


460


and cylinder


474


move relative to one another. Depending on the direction of relative movement, either the sleeve or the piston pushes on the balls. With application of a large enough force, the force of the spring


456


is overcome and the cone


458


slides on the shaft


460


to compress the spring further. The balls move out of the recess


422


and over the profiled cam surfaces


424


. Since the balls are acted upon by progressively smaller diameters of the conical surface of the cone, there is a progressively diminishing, i.e. degressive, restoring force.





FIGS. 18 and 19

show modified versions of the

FIG. 17

embodiment. Components corresponding to those in

FIG. 17

are designated by like numerals. In

FIG. 18

, conical disc springs, i.e. Belleville springs


488


, apply the necessary bias to the balls


454


in place of the cone and spring configuration of FIG.


17


. In

FIG. 19

rubber springs


490


are used in place of the disc springs


488


. Despite the different spring arrangements employed in

FIGS. 18 and 19

it will be appreciated that these embodiments operate in a fashion similar to

FIG. 17

, with the disc or rubber springs initially applying a large restraint to unseating of the balls from the recess


422


and thereafter the restoring force diminishes, i.e. degresses, with increasing deflection.





FIGS. 20 and 21

show another embodiment of force transmitting device which is an approximate reversal of the configuration in FIG.


17


. Here, coil springs


492


in spring housings


494


on the cylinder


474


act inwardly on individual balls


454


to retain them in recesses


422


in the shaft


460


which can slide in the cylinder in bushes


496


. As illustrated, there is a number of balls and corresponding springs which are circumferentially and longitudinally spaced apart from one another. In an alternative configuration there could be a plurality of balls spaced apart angularly in the same circumferential plane, i.e. without longitudinal spacing. This would decrease the overall length of the device.




It will be understood that the devices described above with reference to

FIGS. 17

to


21


can be used as the force transmitting device in the earlier embodiments of

FIGS. 1 and 2

,

FIGS. 5 and 6

or FIG.


13


. As is the case with the previously described devices for this purpose, the characteristics of the force-transmitting devices of

FIGS. 17

to


21


are such that a limited force can be transmitted between the radial arms


30


and


30


.


1


which is sufficient to achieve the required level of inter-axle stiffness but insufficient to place unacceptable couples on the journal roller bearings of the wheelsets, particularly in shock load conditions.




In addition to providing for transmission of a limited lateral force between the ends of the radial arms


30


,


30


.


1


, the devices of

FIGS. 17

to


21


can also be used to provide degressive yaw constraints for the wheelsets of a rail bogie to ensure that on straight track there is a relatively high resistance to yawing of the wheelsets while on curved track, where yawing movements must be accommodated if the wheelsets are to attain radial orientations for proper self-steering to take place, a reduced resistance to yawing is required.




The degressive force transmitting devices of

FIGS. 17

to


21


could, for instance, be arranged to act between the axle boxes of wheelsets on the same side of the bogie i.e. in the manner described with reference to FIG. 7 in the specification of South African patent 94/1641, to which reference should be made for the details. Alternatively such devices could be arranged to act between the bogie frame and the axleboxes of the wheelsets.





FIGS. 22 and 23

illustrate how degressive force transmitting devices such as those seen in

FIGS. 17

to


21


can be used both to constrain wheelset yawing in a degressive manner and to provide inter-axle stiffness according to this invention. As before these Figures show a three piece, self steering bogie


10


with wheelsets


18


,


18


.


1


journalled in axle boxes


20


,


20


.


1


on which side frames


22


are suspended. Radial arms


30


,


30


.


1


are connected to the axle boxes on each side of the bogie and extend towards one another with a force transmitting device


60


acting on the transverse centre line of the bogie between the adjacent ends


34


,


34


.


1


of the radial arms. The device


60


may be any one of the degressive force transmitting devices described above with reference to

FIGS. 17

to


21


. The characteristics of the device, determined inter alia by the spring pretension force and the profile of the cam member against which the balls act, is set such that the maximum force which can be transmitted between the radial arms is sufficient to provide adequate inter-axle shear stiffness for hunting stability at high bogie speeds but insufficient to place unacceptable couples on the wheelset journal bearings.




This is illustrated by

FIG. 24

which shows a graph similar to that of FIG.


12


. As shown here a large force can initially be transmitted with little deflection, i.e. movement of the ends


34


,


34


.


1


of the radial arms


30


,


30


.


1


towards or away from one another. Thereafter there is little or no increase in transmitted load with further deflection.




It will of course be understood that in each embodiment described above, the design of the force transmitting device is such that, irrespective of the amount of lateral movement between the adjacent ends of the radial arms, it is unable to transmit lateral forces which exceed a predetermined maximum force. The selected maximum force is great enough to generate a level of inter-axle shear stiffness consistent with acceptable hunting stability of the bogie but is insufficient to generate force couples on the axle box journal bearings which exceed what is considered to be an acceptable limit.




Referring again to

FIGS. 22 and 23

another force transmitting device


60


.


1


, similar to the device


60


and having a degressive characteristic as described above is used in the yaw constraint mode. It is seen acting between the radial arms


30


,


30


.


1


with the cylinder of the device mounted to a bracket


112


on the radial arm


30


and the shaft


113


of the device connected to a bracket


114


on the other radial arm


30


.


1


. The device


60


.


1


accordingly applies a double-acting degressive yaw constraint between the linked axleboxes.





FIGS. 26



a


and


26


B,

FIGS. 27



a


and


27




b


and

FIGS. 28



a


and


28




b


illustrate three further embodiments of devices which can be used to provide a degressive yaw constraint feature in a self-steering bogie.




Referring firstly to

FIGS. 26



a


and


26




b


, there is shown an embodiment


510


which includes a back plate


512


carrying spaced apart, projecting support pins


514


between which a leaf spring


516


is engaged. A cam member


518


is connected centrally to the leaf spring by studs


520


. The cam member has a central recess


522


and profiled cam surfaces


524


arranged symmetrically on either side of the central recess.




The device


510


also includes a roller


526


carried rotatably by a lever


528


consisting of spaced apart arms


530


between which the roller is located. Between the roller and its lower end, the lever


528


is supported pivotally on a pin


532


projecting from the back plate


512


. At the lower end of the lever a transverse pin


534


is attached via a spherical bearing


536


to the end of a link


538


.




The device


510


serves to transmit forces between the link


538


and the back plate


512


. In a practical application which the device is used to provide a longitudinal yaw constraint, the back plate may be fixed to or be part of the bogie frame with the link


538


being an axle box link extending from an axle box. The device


510


then serves to transmit longitudinal forces between the axle box and the bogie frame to provide a degressive yaw constraint for the relevant axle to improve hunting stability.





FIG. 26



a


shows the device at a central or dead centre position with the roller


526


seated in the recess


522


. The roller is held in this position by the action of the leaf spring


516


, which is pretensioned to provide a predetermined biasing force. Movement of the axle box link, for instance in the direction indicated by the arrow


40


, in response to yawing movement of the associated axle relative to the bogie frame, causes the lever


528


to rotate about the axis of the pin


532


. There is initially considerable resistance to this movement as a result of the seating of the roller in the recess


522


. However if the force applied by the link


538


is sufficient to unseat the roller from the recess, there will be a progressively decreasing restoring force, i.e. a degressive resistance, as the roller moves over the relevant cam surface as indicated by the arrow


542


. The device


510


accordingly transmits the force from the link to the back plate, i.e. from the axle box to the bogie frame, in a degressive manner with the magnitude of the transmitted force decreasing with increasing movement of the link.




It will be understood that if the link


538


moves in the opposite direction with sufficient force to unseat the roller from the recess, there will be a similar degressive restraint as the roller moves over the other cam surface


524


in the direction of the arrow


544


. Thus it can be seen that the device


510


is double-acting in the sense that the degressive restraint is applied irrespective of the direction of relative movement between the axle box link


538


and the back plate.




Components in

FIGS. 27



a


and


27




b


which correspond to those in

FIGS. 26



a


and


26




b


are designated by the same reference numerals. In this case the cam member


518


is clamped between two spring blades


546


supported by the back plate


512


. There is once again a roller


526


carried by a lever


528


.




In the practical example mentioned above, forces are again transmitted between an axle box to which the link


538


is connected and a bogie frame in a degressive manner, with an initially large resistance to unseating of the roller


526


and thereafter a progressively diminishing restoring force as the roller moves further and further along one or other of the cam surfaces


524


with increasing movement of the link


538


, i.e. with increased yawing movement of the axle.




In

FIGS. 28



a


and


28




b


, like components are again designated with like reference numerals. In this case, the leaf or blade springs of the embodiments of

FIGS. 26 and 27

are replaced by a pretensioned coil spring


548


which acts between the pivot pin


532


and a lug


550


on the cam mbmer


518


which is pivoted to the back plate


512


at a pivot


552


.




In

FIGS. 26

to


28


the spring force will in each case be kept as low as practically possible to reduce wear on the roller


526


while nevertheless catering for the transmission of appropriate yaw constraining forces in the required, degressive manner.




In the context of a longitudinal yaw constraint and referring again to the embodiment seen in

FIGS. 8 and 9

an added advantage is the ability to accommodate a longitudinal yaw constraint device between the leaf springs. The yaw constraint could, for instance, be similar to that illustrated in

FIGS. 22 and 23

. In the proposed arrangement one end of the degressive yaw constraint would be attached to a vertical pin


140


forming part of the crosshead


132


and the opposite end to another pin


142


extending vertically through the radial arm


30


.


1


between the springs


100


. It will be appreciated that in this way both inter-axle shear stiffness and a longitudinal yaw constraint can be provided very compactly.



Claims
  • 1. An inter-axle shear stiffening apparatus for a self-steering rail bogie having axle structures including axles which are journalled in axle box bearings, the apparatus comprising arms which are rigidly connected or connectable to respective axle structures of the bogie to extend towards one another from the axle structures in generally fore and aft directions, and lateral force transmitting means for acting between the arms to transmit lateral forces between them while accommodating relative lateral movement between the arms, wherein, irrespective of the extent of relative movement between the arms, the lateral force transmitting means is only capable of transmitting between them lateral forces of limited, predetermined magnitude which provide the bogie with inter-axle shear stiffness to enhance hunting stability of the bogie but are insufficient to impose excessive force couples on the axle box bearings.
  • 2. An apparatus according to claim 1 wherein the lateral force transmitting means is arranged to transmit lateral forces between adjacent ends of the arms substantially on a transverse centre line of the bogie between the axles.
  • 3. An apparatus according to claim 2 wherein the lateral force transmitting means is arranged to transmit lateral forces between the arms substantially in the plane of the axle box bearings.
  • 4. An apparatus according to claim 1 wherein the arms are arranged to be substantially radially oriented with respect to the axles.
  • 5. An apparatus according to claim 1 wherein the lateral force transmitting means is arranged initially to transmit between the arms relatively large lateral forces, up to the predetermined magnitude, for relatively small relative movement between the arms and thereafter to transmit little or no further forces between the arms for relatively large relative movement between the arms.
  • 6. An apparatus according to any one of the preceding claims wherein the lateral force transmitting means includes a spring to resist relative lateral movement between the arms, the spring being pretensioned to a value not substantially less than the predetermined magnitude.
  • 7. An apparatus according to claim 6 wherein the spring is a coil spring.
  • 8. An apparatus according to claim 6 wherein the spring comprises one or more leaf springs.
  • 9. An apparatus according to any one of claims 1 to 5 wherein the lateral force transmitting means comprises a cam member presenting a cam surface in which a recess is formed, a detent and spring means biasing the detent to seat it in the recess, the detent when seated in the recess resisting relative movement between the arms while lateral forces are transmitted between them, with the arrangement being such that on transmission of lateral forces between the arms of the predetermined magnitude the detent is unseated from the recess and moves over the cam surface with little further transmission of lateral force between the arms.
  • 10. A self-steering rail bogie, comprising:at least two axle structures including axles journalled in axle box bearings; and an inter-axle shear stiffening apparatus, said inter-axle shear stiffening apparatus comprising: an arm rigidly connected or connectable to each of said at least two axle structures of the bogie, said arms extending toward one another from said axle structures; a lateral force transmitting connector connected between and acting between the arms to transmit lateral forces between said arms such that, irrespective of the extent of relative movement between said arms, the lateral force transmitting connector transmits lateral forces of limited predetermined magnitude, said transmitted lateral forces being sufficient to provide inter-axle shear stiffness to enhance the hunting stability of the bogie but insufficient to impose excessive force couples on the axle box bearings.
  • 11. A self-steering rail bogie according to claim 10 wherein the bogie is a three piece bogie.
  • 12. A self-steering rail bogie according to claim 11 which comprises an inter-axle shear stiffening apparatus located outboard of wheels carried by the axles on each side of the bogie.
  • 13. A self-steering rail bogie according to claim 10 wherein the bogie is a motorised bogie.
  • 14. A self-steering motorized rail bogie, comprising:at least two axle structures including axles journalled in axle box bearings, wherein said axles carry wheels; and an inter-axle shear stiffening apparatus, wherein the inter-axle shear stiffening apparatus is located inboard of said wheels, said inter-axle shear stiffening apparatus comprising: an arm rigidly connected or connectable to each of said at least two axle structures of the bogie, said arms extending toward one another from said axle structures; a lateral force transmitting connector connected between and acting between the arms to transmit lateral forces between said arms such that, irrespective of the extent of relative movement between said arms, the lateral force transmitting connector transmits lateral forces of limited predetermined magnitude, said transmitted lateral forces being sufficient to provide inter-axle shear stiffness to enhance the hunting stability of the bogie but insufficient to impose excessive force couples on the axle box bearings.
  • 15. A self-steering rail bogie according to any one of claims 10 to 14 and comprising degressive yaw constraint means acting between the axles to constrain yawing movements between the axles.
  • 16. An inter-axle shear stiffening apparatus for a self-steering bogie having first and second axle structures including axles that are journalled in axle box bearings, comprising:a first arm rigidly connected or connectable to the first axle; a second arm rigidly connected or connectable to the second axle, said first and second arms extending toward each other when connected to the first and second axles, respectively; a lateral force transmitting connector connected between said first and second arms, said lateral force transmitting connector including a stiffening mechanism that transmits between said arms lateral forces having magnitudes less than a predetermined value for relatively small relative movement between the arms and transmits between said arms little or no lateral forces having magnitudes greater than said predetermined value, even for relatively large relative movement between said arms.
  • 17. An inter-axle shear stiffening apparatus for a self-steering bogie having first and second axle structures including axles that are journalled in axle box bearings, comprising:a first arm rigidly connected or connectable to the first axle; a second arm rigidly connected or connectable to the second axle, said first and second arms extending toward each other when connected to the first and second axles, respectively; a lateral force transmitting connector connected between said first and second arms, said lateral force transmitting connector including a stiffening mechanism that transmits between said arms lateral forces having magnitudes less than a predetermined value for relatively small relative movement between the arms and transmits between said arms little or no lateral forces having magnitudes greater than said predetermined value, even for relatively large relative movement between said arms, wherein said lateral force transmitting connector comprises a spring, said spring being pretensioned with a force that is not substantially less than said predetermined value.
  • 18. An inter-axle shear stiffening apparatus for a self-steering bogie having first and second axle structures including axles that are journalled in axle box bearings, comprising:a first arm rigidly connected or connectable to the first axle; a second arm rigidly connected or connectable to the second axle, said first and second arms extending toward each other when connected to the first and second axles, respectively; a lateral force transmitting connector connected between said first and second arms, said lateral force transmitting connector including a stiffening mechanism that transmits between said arms lateral forces having magnitudes less than a predetermined value for relatively small relative movement between the arms and transmits between said arms little or no lateral forces having magnitudes greater than said predetermined value, even for relatively large relative movement between said arms, wherein said lateral force transmitting connector comprises: a cam having a cam surface that includes a recess therein; a detent seated in said recess; and a spring urging said detent and said cam together such that said detent resists relative movement and transmits lateral forces between said arms when seated in said recess as long as the lateral forces are less than said predetermined value and unseats from said recess and transmits substantially no further lateral forces when the lateral forces exceed said predetermined value.
Priority Claims (3)
Number Date Country Kind
98/7069 Aug 1998 ZA
98/7070 Aug 1998 ZA
99/2395 Mar 1999 ZA
PCT Information
Filing Document Filing Date Country Kind
PCT/IB99/01383 WO 00
Publishing Document Publishing Date Country Kind
WO00/07864 2/17/2000 WO A
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4742780 Waddington May 1988 A
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5277127 Euwijk et al. Jan 1994 A
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