The present application relates to tilt over masts, and more particularly to directional antenna masts.
To provide internet and phone communications to rural or remote locations, specialized network infrastructure that is cheap, lightweight, and easy to construct is desired. Some communication networks permit line-of-sight radios and antennas that transmit communications via electromagnetic signals; however, to use this method requires that the antennas be elevated clear of structures, terrain, and trees. There are various solutions to construct a system that supports an elevated antenna. In one approach, a guyed telescoping mast can be employed where the mast is supported by at least three sets of guy wires. However, installation of guy wires requires additional equipment and labor to install. Furthermore, the guy wires present an allision hazard for users (especially for children) and are generally unsightly. Once the guy wires are installed, the mast becomes a semi-permanent structure which makes for difficult antenna maintenance since a worker must climb or de-telescope the mast for servicing. If the mast is de-telescoped, the guy wires must be loosened, managed, and re-tensioned. In another approach, self-supporting truss towers are used. However, a truss tower can be expensive and difficult to construct as it consists of multiple short sections each of which requires a gin pole to install. The truss sections can be costly to produce and require a complex foundation of concrete and rebar to anchor the tower to the ground. Furthermore, a certified worker must climb the tower to assist in erecting the tower, to install the antenna, as well as to service the antenna or connecting cabling for the antenna.
In some instances, the antenna is a directional antenna and therefore requires directional calibration to set up the communication network at the rural location. In this instance, a certified worker would have to climb the mast in order to adjust the direction of the directional antenna which requires additional manpower coordination and safety precautions.
Although strides have been made to improve a mast assembly for a network antenna, some shortcomings remain. It is desired to make a mast assembly that is quick to install, does not require climbing, is inexpensive, require minimum labor and equipment to construct, and permits azimuthal adjustments to a directional antenna from ground level as well as easy antenna maintenance access.
It is an object of the present application to provide a mast assembly that is quick to install, is inexpensive, requires minimum labor and equipment in construct, and permits azimuthal adjustments to a directional antenna from ground level as well as easy antenna maintenance access. The assembly includes a base member having a first end and a second end, the base member secured to the ground at the first end. A mid member is pivotally coupled to a portion of the base member. One or more upper members may be included and selectively coupled to a portion of the mid member at a distal end of the mid member. The mid member is configured to pivot such that the top member is adjacent the ground to facilitate maintenance and adjustment.
It is a further object of the present application that a lifting mechanism may be included to facilitate the pivoting action of the mid member relative to the base member. The lifting mechanism may be mechanical in operation or include electrical components. Additionally, hydraulics may be used.
Ultimately the invention may take many embodiments. In these ways, the present invention overcomes the disadvantages inherent in the prior art. The more important features have thus been outlined in order that the more detailed description that follows may be better understood and to ensure that the present contribution to the art is appreciated. Additional features will be described hereinafter and will form the subject matter of the claims that follow.
Many objects of the present application will appear from the following description and appended claims, reference being made to the accompanying drawings forming a part of this specification wherein like reference characters designate corresponding parts in the several views.
Before explaining at least one embodiment of the present invention in detail, it is to be understood that the embodiments are not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The embodiments are capable of being practiced and carried out in various ways. Also it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the various purposes of the present design. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present application.
The novel features believed characteristic of the application are set forth in the appended claims. However, the application itself, as well as a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the following detailed description when read in conjunction with the accompanying drawings, wherein:
While the embodiments and method of the present application is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the application to the particular embodiment disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the process of the present application as defined by the appended claims.
Illustrative embodiments of the preferred embodiment are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the present application, the devices, members, apparatuses, etc. described herein may be positioned in any desired orientation. Thus, the use of terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the embodiments described herein may be oriented in any desired direction.
Embodiments of the present invention overcomes one or more of the above-discussed problems commonly associated with conventional antenna masts. In particular, the system of the present invention is a tilt over mast that is easy to construct and permits azimuthal adjustments to the mast for calibrating a directional antenna. The system comprises of three or more mast sections: a base member, a mid member, and a top member. The mid member may be pivotally coupled about the base member at a number of positions. A first position is to pivot the mid member along the length of the base member wherein the pivot point is at a first end of the mid member. A second position is to pivot the mid member at an end of the base member wherein the pivot axis is located at a mid point in the length of the mid member. The top member is coupled to an opposing end of the mid member and supports the desired equipment. Additional details of the assembly are described herein, including the operation of the assembly as a whole.
While the present embodiment shows a three-section mast, it will be obvious to those skilled in the art that more or less sections/members can be employed. In some instances, only two lower sections may be required. Sections may have cross sections that are round, square, or rectangular as required. No particular cross section profile is required but for purposes herein a square profile for the base member and a circular profile for the mid member and the top member will be used to describe the function and features of the assembly. It is understood that any profile helps to define an internal volume.
The system and method will be understood, both as to its structure and operation, from the accompanying drawings, taken in conjunction with the accompanying description. Several embodiments of the system may be presented herein. It should be understood that various components, parts, and features of the different embodiments may be combined together and/or interchanged with one another, all of which are within the scope of the present application, even though not all variations and particular embodiments are shown in the drawings. It should also be understood that the mixing and matching of features, elements, and/or functions between various embodiments is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that the features, elements, and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless otherwise described.
The system and method of the present application is illustrated in the associated drawings. As used herein, “system” and “assembly” are used interchangeably. It should be noted that the articles “a”, “an”, and “the”, as used in this specification, include plural referents unless the content clearly dictates otherwise.
Referring now to the drawings wherein like reference characters identify corresponding or similar elements in form and function through the several views. FIGS. 1 and 2 illustrate assorted views of components of a tilt over mast assembly 100.
Referring now to
In
Any or all of members 101/103/125 are rigid in nature and can be formed from any materials deemed suitable. Exemplary materials may be that of carbon steel, composites, aluminum, or other customary material. For discussion it is assumed that the members are metal hollow structural sections.
Base member 101 has a first end (i.e., pole base 121) that is used to secure it to the ground 119. This may mean end 121 is submerged in ground 119 or that it may be coupled to a secured base adjacent the ground 119. Base member 101 includes a second end 123 (i.e., distal end 123) opposite that of end 121. As illustrated, end 123 is outside ground 119 and opposite that of end 121. The general alignment of base member 101 is vertical although it is conceived that situations may deem it desirable or necessary to orient base member 101 at some non perpendicular angle relative to ground 119.
Base member 101 has a set of cheek plates 111 located at a predetermined mid point between ends 121/123. The set of cheek plates are oriented on opposing planar faces of base member 101 such that the set of check plates combined with base member 101 serve to form a U-shaped channel. A portion of mid member 103 extends internally within or between cheek plates 111.
As noted previously, the cross-section profile of members 101/103/125 may be of any shape. It is worth noting that member 101 may have a channel section profile with three main sides. This would allow a portion of member 103 to fit internally within member 101 to create a more streamlined assembly profile and appearance. The necessity of or use of cheek plates 111 may be optional in a configuration where base member 101 is channeled.
Base member 101 may also include a slotted profile at end 123 (see
Mid member 103 is a hollowed metal pole having a first end 113(i.e., pole base 113) and a second end 115 (i.e., distal end). First end 113 is coupled adjacent to or situated within cheek plates 111. Second end 115 is responsible for receiving and connecting a top member 125. A set screw aperture (aperture 117c) is located proximately from distal end 115 where a fastener (i.e. set screw) is used to fasten a top member to mid member 103.
Mid member 103 is coupled to/secured to base member 101 at plurality of locations. This provides stability to mid member 103. As noted above, cheek plates 111 may be used to secure first end 113. Toggle collar 107 is configured to surround a portion of mid member 103 at a determined location along its length between ends 113/115. Toggle 108 extends from toggle collar 107 to couple to a portion of base member 101. One manner in which toggle collar 107 is configured to receive mid member 103 is by concentrically sliding collars 105a-b and toggle collar 107 around mid member 103 and translating it along the length of mid member 103. The collars are configured such that toggle collar 107 is between collars 105a-b. Collars 105a-b are used to secure toggle collar 107 at a particular location on member 103. A fastener may be used to tighten the collars. Collars 105a-b are further depicted and described in reference to
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Furthermore, plate 142 has apertures 145 for mounting a lifting mechanism 147 (see
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In a first method of using assembly 100, the pivot location of member 103 may be selected to be at cheek plates 111. In this method, the users conjoin mid member 103 to cheek plates 111 using a fastener to create a temporary hinge and fulcrum for raising mid member 103. The users conjoin mid member 103 to cheek plates 111 according to apertures 131 of cheek plates 111 and apertures 141 of mid member 103. In an alternate embodiment, the users conjoin mid member 103 to cheek plates 111 according to apertures 133 and apertures 141 of mid member 103.
As seen in
Once mid member 103 is raised vertically, the user optionally disconnects cable 149 from mid member 103, removes pully 151, inserts toggle 108 between prongs 137, and passes a bolt through apertures 109a of toggle 108 and apertures 109b of prongs 137 to form hinge 109. If necessary, the first user can adjust the position of toggle collar 107 by releasing set screws according to apertures 117a-b, sliding toggle collar 107 to an adjusted position that conforms to the alignment of toggle 108 and prongs 137. Once proper alignment is found, the first user resets the set screws of apertures 117a-b.
Once toggle 108 is aligned with prongs 137 and hinge 109 is formed, the second user removes the bolt that formed the temporary hinge between cheek plates 111 and mid member 103 via apertures 141. The resulting setup now conforms to assembly 100 in
Referring now to
The users then slide top member 125 into the body of mid member 103 via distal end 115 and conjoin top member 125 with mid member 103 by use of set screws according to apertures 117d. The resulting configuration is illustrated in
The second user raises the conjoined mid member 103 and top member 125 into a vertical orientation by engaging winch 147, thereby rotating the conjoined mid member 103 and top member 125 about hinge 109 and bringing pole base 113 into the channel formed between cheek plates 111 and base member 101. The second user then passes a set of bolts through apertures 131 (without passing through apertures 141) of cheek plates 111, thereby restricting mid member 103 from rotating out of the channel formed by base member 101 and cheek plates 111. The user also inserts a bolt fastener according apertures 133 to prevent any unexpected sliding down towards ground 119 by mid member 103 should the set screws of collar 105a-b fail. The resulting configuration is illustrated in
It should be noted that toggle collar 107 allows slewing of member 103. Collars 105a and 105b bind member 103 from moving axially but permit member 103 to rotate radially. Collar 105b bears the vertical load of the members 103 and above, ands acts as a plain bearing when slewing. In an alternative configuration, collars 105a and 105b are omitted, and apertures with fixing screws are installed in the collar 107, thus preventing axial movement of member 103. In this configuration, the fixing screws in collar 107 are loosened during slewing of member 103 and upper members. During slewing operations, the vertical, (axial) load of member 103 and upper members is borne at the cheek plates 111, by through bolt 133. Through-bolt 133 may be fitted with anti-friction radial bearings to reduce the slewing force required during azimuth adjustment. This is a suitable optional configuration that is simpler and less costly to that described above.
Lifting mechanism 147 may be mechanical in operation (i.e. mechanical crank) or include electrical components (i.e. winch). Additionally, hydraulics may be used with a pump system. Lifting mechanism is configured to facilitate the raising and lowering of mid member 103. This is done by tensioning a cable. Other embodiments may use a gear driven contraption with one or more motors.
It is understood that assembly 100 is suitable for a range of applications, including, by way of example, for area lighting, weather stations, beacons, signs, etc.
The particular embodiments disclosed above are illustrative only, as the application may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. It is therefore evident that the particular embodiments disclosed above may be altered or modified, and all such variations are considered within the scope and spirit of the application. Accordingly, the protection sought herein is as set forth in the description. It is apparent that an application with significant advantages has been described and illustrated. Although the present application is shown in a limited number of forms, it is not limited to just these forms, but is amenable to various changes and modifications without departing from the spirit thereof.
This application claims the benefit of earlier filing date and right of priority to U.S. Provisional Application No. 62/891,849, filed 26 Aug. 2019, the contents of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62891849 | Aug 2019 | US |