Aspects of the invention relate generally to pneumatic equipment, and more particularly to a self-vacuum arrangement for a pneumatic actuator.
Many industrial applications employ mechanical machinery that utilizes compressed air as a source of power. The use of such pneumatic equipment provides several potential advantages. For example, since the air compressor providing the power may be coupled with the associated pneumatic equipment by way of long air hoses or other conduits, the compressor may be located at a physically remote area, thus resulting in reduced levels of particulate emissions, noise, and other environmental maladies in the immediate area of the pneumatic equipment. Also, with a single compressor possibly powering many different pieces of pneumatic equipment, the overall space consumed by the equipment and the power source combined may be reduced over electrical and other forms of machinery.
Movement of pneumatic equipment is typically accomplished by way of a pneumatic actuator.
In the particular example of
To provide a substantially airtight compartment formed by the cylinder 2 in the presence of the moving piston 16 and rod 18, a pair of piston seals 22 and a rod seal 24 are typically utilized. In alternative examples, a single piston seal 22 may be employed. The piston seals 22 are essentially rings made of a long-wearing material which prevent compressed air from passing between the sides of the piston 16 and the cylinder 2, thus allowing compressed air entering either the end cap 4 or the head cap 6 to impart maximum air pressure, and thus force, to move the piston 16. Similarly, the rod seal 24 typically is an annular-shaped member sized to allow the rod 18 to fit closely therethrough, thus substantially preventing compressed air from the cylinder 2 from escaping between the rod 18 and the orifice 20 of the head cap 6, thus limiting loss of pneumatic pressure inside the cylinder 2.
In addition, a rod wiper 26 is often included within the orifice 20 of the head cap 6 between the end of the rod 18 and the rod seal 24. Like the rod seal 24, the rod wiper 26 typically is annular in shape so that the rod 18 may slide therethrough. The primary function of the rod wiper 26 is to prevent dust particles and other contaminants from entering and exiting the orifice 20 and the cylinder 2, which could adversely affect the operation and longevity of the actuator 1. Each time the rod 18 is retracted into the cylinder 2, the rod wiper 26 wipes contaminants from the surface of the rod 18, thus preventing the contaminants from reaching the rod seal 24 and other components of the actuator 1.
In contrast to the double-acting, single-rod pneumatic actuator 1 of
One popular environment for the use of pneumatic actuators is a “clean room,” often associated with the manufacture of integrated circuits (ICs). As the name implies, clean rooms provide an environment of greatly reduced levels of dust particles and other contaminants. Production of ICs and other high-technology products normally requires a clean room environment to prevent contamination, which increases product failure rates and reduces production yield.
The use of pneumatic actuators has long been favored for supplying movement for machinery in a clean room due to their low level of negative impact on their local environment, as discussed above. However, as IC geometries continue to be reduced, requiring increased levels of cleanliness during manufacturing, even miniscule levels of foreign material that may be produced during the operation of a pneumatic actuator have become a concern. Using the actuator 1 of
One pneumatic actuator 1a which has been devised in an effort to reduce the contamination is shown in
One embodiment of the present invention provides a self-vacuum arrangement for pneumatic equipment, such as a pneumatic actuator. A Venturi device having a first port, second port, and central tap is provided. A first check valve having a first port operably coupled with the central tap of the Venturi device is configured to prevent pneumatic flow from the central tap through the first check valve. Optionally, a second check valve having a first port operably coupled with the first port of the Venturi device and a second port operably coupled with the second port of the Venturi device may be included.
In another embodiment of the invention, a self-vacuum arrangement for a pneumatic actuator is provided which includes means for creating a vacuum in a void associated with the pneumatic actuator when a gas is forced from an interior of a cylinder of the actuator to a pneumatic port of the actuator. Also provided are means for preventing pneumatic flow into the void from the vacuum-creating means. Optionally, means for directing pneumatic flow between the pneumatic port and the interior of the cylinder is provided. More specifically, pneumatic flow from the pneumatic port to the interior of the cylinder circumvents the vacuum-creating means, and pneumatic flow from the interior of the cylinder to the pneumatic port is forced through the vacuum-creating means.
Further embodiments of the invention provide a method for creating a vacuum inside a void associated with the pneumatic actuator. Pneumatic flow is directed from an interior of a cylinder of the pneumatic actuator to a pneumatic port of the pneumatic actuator through a Venturi device pneumatically coupled to the void to create a vacuum in the void. Also, pneumatic flow from the Venturi device to the void is inhibited. Optionally, pneumatic flow from the pneumatic port to the interior of the cylinder may be directed to circumvent the Venturi device.
Additional embodiments and advantages of the present invention will be realized by those skilled in the art upon perusal of the following detailed description, taken in conjunction with the accompanying drawings.
One embodiment of the invention, shown in the context of a pneumatic actuator 300 as shown in
In this configuration, the Venturi device 202 creates a vacuum in the void 32 of the pneumatic actuator 300 when air is forced from the interior of the cylinder 2 to the pneumatic port 10 of a head cap 34. In this context, the vacuum is not an absolute vacuum, but a reduction in pressure tending to cause removal of matter from the void 32. In the particular example of
The Venturi device 202 operates according to the Venturi effect, or alternatively, the Bernoulli Principle. More specifically, pneumatic flow between the first port 208 and second port 210 of the Venturi device tends to lower pneumatic pressure at the central tap 212 compared to that at either the first port 208 or the second port 210. In one embodiment, the Venturi device 202 defines a tube-like configuration that narrows toward approximately the center. The ends of the configuration define the first port 208 and the second port 210. An aperture near the center of the Venturi device 202 defines the central tap 212. In alternative embodiments, the Venturi device 202 may be replaced by another structure that creates a vacuum at a port when airflow is provided through the structure.
The first and second check valves 204, 206 each may be any device or structure that permits pneumatic flow in one direction through the check valve 204, 206, but essentially prohibits any pneumatic flow in the opposing direction. In one embodiment, the check valves 204, 206 are ball-type valves. In an alternative embodiment, the check valves 204, 206 may be flexible flaps. Typically, the pneumatic actuator 300 employs air as the pneumatic medium. Thus, the check valves 204, 206 allow or prevent airflow within the actuator 300, depending on their configuration or orientation.
The first check valve 204, coupled between the Venturi device 202 and the void 32, prevents pneumatic flow into the void 32 from the Venturi device 202. Thus, airflow, along with any contaminants previously removed from the void 32, is substantially prevented from reentering the void 32. Such airflow may be possible, for example, when air is forced into the pneumatic port 10 in order to move the piston 16 from the head cap 34 toward the end cap 4. Without the first check valve 204, such airflow and contaminants may be forced past the rod wiper 26 external to the actuator 300 in some embodiments. Also, the first check valve 204 prevents pressurization of the void 32 from forcing any contaminants residing in the void 32 past the rod wiper 26. This scenario may occur when the piston 16 is forced toward the end cap 4, thus preventing further substantial airflow through the Venturi device 202.
The second check valve 206 directs airflow between the pneumatic port 10 and the interior of the cylinder 2. More specifically, the second check valve 206 is configured to direct airflow from the interior of the cylinder 2 through the Venturi device 202 to the pneumatic port 10, resulting from the piston 16 moving toward the head cap 34 by way of air forced into the interior of the cylinder 2 via the pneumatic port 8. Under these circumstances, the Venturi device 202 acts to create a vacuum at the central tap 212, and thus the void 32, so that contaminants in the void 32 may be drawn from the void 32, toward the Venturi device 202 and the pneumatic port 10.
Conversely, the second check valve 206 allows airflow from the pneumatic port 10 to the interior of the cylinder 2 to circumvent the Venturi device 202. In one embodiment, the second check valve 206 is configured to open quickly with little pressure into the pneumatic port 10 so that a greatly reduced amount of air passes through the Venturi device 202. As a result, pressure at the central tap 212, and consequently the void 32, is not appreciably reduced while air is being forced into the cylinder 2 via the pneumatic port 10. Thus, contaminants are substantially prevented from being drawn from the void 32 and injected back into the interior of the cylinder 2.
In alternative embodiments, the second check valve 206, along with its first port 216 and second port 218, may be eliminated. For example, the Venturi device 202 or other portions of the pneumatic actuator 300 may be configured in such a manner that air passing through the Venturi device 202 from its second port 210 to its first port 208 does not cause significant airflow from the void 32 toward the central tap 212.
While the self-vacuum arrangement 200 is shown in
In alternative embodiments, the self-vacuum arrangement 200 may be employed as part of a structure externally connectable with a preexisting pneumatic actuator, such as the actuator 1 of
The vacuum-generating cartridge 402 is also coupled by way of a hose 406 or other conduit to the pneumatic coupler 404. In the embodiment of
In a fashion similar to that described above, the airflow resulting from the compressor moving the piston 16 within the cylinder 2 causes airflow from the void 414, through the channel 412 of the pneumatic coupler 404, and the hose 406 into the vacuum-generating cartridge 402. Contaminants that have bypassed the rod wiper 26 into the void 414 would thus be removed from the pneumatic coupler 404 via the hose 406 before reaching the external environment.
In another external embodiment depicted in
In another embodiment of the invention, a method 600, depicted in the flow chart of
While several embodiments of the invention have been discussed herein, other embodiments encompassed within the scope of the invention are possible. For example, while embodiments of the invention as presented above involve the removal of contaminants from a void between a rod seal and a rod wiper of a pneumatic actuator, other areas of an actuator may benefit from use of the invention as well. Also, while embodiments of the present invention have discussed self-vacuum arrangements and methods specifically in conjunction with a pneumatic actuator, other types of pneumatic equipment may benefit from aspects of the various embodiments of the invention described herein. Further, aspects of one embodiment may be combined with those of alternative embodiments to create further implementations of the present invention. Thus, while the present invention has been described in the context of specific embodiments, such descriptions are provided for illustration and not limitation. Accordingly, the proper scope of the present invention is delimited only by the following claims.
Number | Name | Date | Kind |
---|---|---|---|
2625797 | Poort et al. | Jan 1953 | A |
2707021 | Harris | Apr 1955 | A |
4245844 | Pohl et al. | Jan 1981 | A |
4621981 | Lorett | Nov 1986 | A |
5031509 | Cowan | Jul 1991 | A |
5188411 | Golden | Feb 1993 | A |
5622203 | Givler | Apr 1997 | A |
Number | Date | Country |
---|---|---|
0334655 | Sep 1989 | EP |
2695437 | Mar 1994 | FR |
2044370 | Oct 1980 | GB |
2316474 | Feb 1998 | GB |
Number | Date | Country | |
---|---|---|---|
20070221057 A1 | Sep 2007 | US |