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Semi-automatic refers to a firearm design that when the trigger is pulled with a shell in the barrel chamber, part of the energy from the discharge is used to eject the spent shell, cock the hammer, and move a fresh shell from a magazine containing a multitude of shells into the barrel chamber. Each pull of the trigger will then produce a discharge until the magazine is empty. A magazine is a replaceable/reloadable container for fresh shells that attaches to the firearm in such a way as to supply shells into the firing position upon each discharge.
Semiautomatic pistols, for standard pistol ammunition, that use a portion of the discharge pressure gases to propel a sliding breech-bolt to cock the hammer, eject the spent cartridge shell, present a new shell into the chamber of the barrel, and automatically lock the breech, each time the trigger is pulled, are known see USP 984,519.
A key design feature of these inertial powered pistols is a slight delay between the discharge of the propellent and the unlocking of the breech. This delay allows the projectile to experience maximum gas pressure/acceleration while within the barrel and dramatically reduces the force applied to the subsequently unlocked breech. It is obvious from the following observations that an unlocked breech at firing would be dangerous. An initially unlocked breech would be propelled backward with a speed proportional to the ratio of its mass to the mass of the projectile. As an unlocked breech moves rearward the shell casing must contain the gas pressure present. Modern propellants can generate gas pressures well above 10,000 psi in the firearm shell chamber. The resulting bursting of ammunition shell casing could impact the user with fragments and high temperature gases. At 12-gauge diameter, 10,000 psi translates to about 4,200 pounds of force on the bolt. The desired unlock delay time depends on the pressure versus time curve produced by the propellent detonation confined between the breech, barrel interior volume, and the projectile. Typical pressure curves rise rapidly upon detonation then begin to fall as the projectile is accelerated down the barrel. A dramatic pressure drop then occurs when the projectile exits the end of the barrel. This process is clocked in milli seconds. Many methods and designs exist than can delay the unlocking of the breech at the appropriate time when the gas pressure is safe but sufficient to propel the cycle of the bolt carrier assembly. For example, reference USP 984,519 and U.S. Pat. No. 7,299,737. The delayed blowback roller system (
The historical object of using a firearm is strike a target at a distance with a high-speed projectile. The higher the barrel exit speed the faster the projectile reaches the target and the greater its effective range. The higher the barrel exit speed the less time elapses between firing and the projectile reaching its target. This reduces the deviation of the projectile in flight from gravity and wind while also improving the ability to hit a moving target. Previously, the application of firearms is to kill or wound a target with high speed, high momentum projectiles. These projectiles are intended to penetrate an animal body and can exit through a target. In policing, wildlife, and crowd control, less lethal but still highly effective projectiles are desirable. The small barrel diameter of current pistols limits the size and mass of their projectiles. Examples of less lethal handheld firearm projectiles include plastic slugs, pepper spray pellets, Tasers, and chemical sprays, these have very limited effective range and target impact.
There is a need for a large diameter pistol barrel with intermediate power with effective target impact at short range with standard metal pellets or far less likely to be fatal with slower speed, penetration resistant projectile sizes and designs. Crowd control projectiles include marking dyes, impact plastic pellets, low energy darts, paintball type mini balloons that burst on impact, and various entanglement schemes.
Pistols are single hand short barrel (2 to 12 inch) firearms used to engage targets at close quarters or in confined spaces. Pistols are moderate target precision firearms as defined by the distance at which a skilled operator can reliably strike a human adult size target. The requirements to control, aim, and fire without injury to the user imposes a combination of design limits on handheld pistols. The key consideration is the hand and arm strength of the typical user. The forces that must be controlled by the user include the weight of the firearm held from close-by to arm length, the discharge recoil “kickback” produced from the combination of powder charge, projectile mass, and magnitude and duration of gas pressure within the barrel, and rotational force resulting from the height of the barrel above the hand grip. The commercial success of particular designs of handgun and projectile weight, the propellent charge, and the barrel length defines the limits of single hand controllable pistols. They range from 0.22 to 0.50 caliber projectiles and the corresponding size of propellent charge, barrels, and magazines. There are many examples, well known in the art, of designs that meet these requirements of pistols.
Modern pistols have spiral grooves on the inside surface of the barrels (rifling) to impart stabilizing spin to cylindrical slug projectiles. The rifled barrel greatly enhances the distance and accuracy of the firearm when using cylindrical slug projectiles. In contrast, ammunition containing a multitude of spherical shot encased in plastic or metal sleeves that match the physical size of the corresponding pistol slug ammunition, when fired through a rifled pistol barrel have centrifugal force imparted to the individual spherical projectiles that spreads the emerging pellets and defeats effective targeting at distances over about 5 feet. The small volume of pistol slugs limits the size and number of spherical pellets that can be placed within the slug volume. There is a need for pistols with smooth bore barrels to make effective use of shells containing a multitude of spherical shot.
Shotguns are smooth bore barrel low target precision firearms that can be used to great effect to distances up to 50 meters and are preferred when targeting isolated small or moving objects. As the name implies, shotguns typically use ammunition that contain a multitude of spherical shot contained in a blunt nose cylindrical sleeve. The multitude of shot emerging from the end of the barrel produce an expanding cone of projectiles, each of which has the potential to strike the target. This expanding cone of projectiles greatly improves the opportunity for at least one projectile to strike the target compared to a single slug projectile that must arrive at the same time and place of a target where such slug projectiles can only strike targets within the fixed diameter of the slug projectile along its trajectory. This difference between multiple shot and single slug projectiles translates directly into required relative firearm control precision. The greater the distance from a target the greater precision of firearm control is required for a slug projectile. The low precision of the expanding cone of pellets improves target impact probability until the distance where the spread between individual pellets exceeds the target size.
Modern shot pellets are typically made from lead or steel, the individual size, total number, and resulting total shot mass are varied according to the desired application. The massive bodily damage produced by shotguns at short range limits their use in military and policing except for high hazard (return fire in close quarters) and group intimidation applications. The growing need for less lethal but powerfully effective firearms has led to the that replacement metal shot with rubber pellets or fabric pouches of pellets. These less lethal applications include personal protection, wildlife, and riot deterrence. There is particularly a growing need to provide police officers with additional options to subdue individuals without causing permanent injury or death to the target, and at the same time, provide effective personal protection to the officer. The shotgun shell barrel provides a convenient space to propel shapes and assemblies that are customized for that outcome.
Most shotguns have long barrels (16 inch or more) and are shoulder fired like a rifle. The gauge is a parameter indicative of the barrel inner diameter. According to conventional system for hunting, the gauge is a number mostly 12 or 20, more rarely 28, which indicates how many lead balls with the inner diameter of the barrel are contained in one pound. The smaller the gauge the larger the barrel diameter. Shotguns with barrel diameters larger than the 12-gauge shotgun barrel diameter are known but not common due to the severe recoil or “kickback” during discharge. The recoil or “kickback” feature is the rearward momentum (measured in units of ft-lbs) produced from, and directly proportional to, the propellant discharge pressure, the mass of the powder and shot projectiles, and the length of the barrel and inversely proportional to the weight of the firearm. It is well known that the discharge energy (measured from 17 to 54 ft-lbs), from a conventional 12-gauge shotgun weighing 7.5 lbs, using common shotgun shells, produces a powerful “kickback”, strong enough to bruise unpadded shoulders. In comparison, a typical 9 mm handgun weighs 2.0 lbs and produces 3.8 ft-lbs of discharge energy. The common, more powerful, handguns like the 45 colt and the 357 magnum weigh 2.75 lbs. and produce 7.0 and 7.9 ft lbs. of recoil respectively. It is easy to see that a handgun weighing 2.75 lbs but firing standard 12-gauge shotgun shells would produce generally uncontrollable 46 to 147 ft-lbs of recoil. Control of a pistol firearm requires that the recoil “kickback” not exceed the single hand grip and arm strength of the user. There are 0.50 caliber extreme handguns weighing 4.5 lbs with recoil energy of 45 ft-lbs that may be considered near the upper limit of recoil energy for practical handguns. These extreme handguns have large hand grips to limit potential users to larger, stronger, and heavier individuals. Pistol wrist braces are well known and provide additional control of the firearm during discharge and mitigate recoil force impacts on the user by bridging the upper rear of the pistol firearm to a contact pad resting on the arm of the user past their wrist joint. The use of a wrist brace allows a greater range of hand grip and arm strength individuals to safely control high recoil energy handguns. There are a wide variety of pistol wrist brace designs available to meet the preferences of the user.
The inventive term “shotpistol” shell describes a cylindrical shotgun shell style cartridge at least 12-gauge that contains the combination of propellant charge and projectile assembly weight that when fired from a matching gauge smooth bore pistol style firearm weighing at least 5 pounds produces a maximum recoil energy of less than 45 ft-lbs.
Semiautomatic Shotguns
A type of semi-automatic shotgun is that called “gas-operated”. In such a shotgun, the energy of the gases developed by the powder explosion is exploited. A small part of such gases is drawn from the barrel through one or more holes, in order to generate expansion inside a cylinder closed by a sliding piston. The piston thrust generates, in turn, an impulse which re-cocks the mobile masses, ejects the shell, and loads the new ammunition. Pistols with this type of design are also known. (U.S. Pat. No. 5,448,940)
Another type of semi-automatic shotgun is the one called the “inertial” type. In this type of shotgun, the compression and the subsequent relief of a spring that is arranged between the mobile masses and the shotgun frame are exploited. The spring compression is caused by the shotgun recoil, and it is exploited to confer to the same masses the required re-cocking speed.
The shotgun with inertial operation is appreciated because it allows for the limiting of the maximum re-cocking speeds and the resulting reduction of the stresses of the mechanical parts, as well as, limiting the exposure of internal parts to expended gasses that can produce fouling.
A further type of semi-automatic shotgun, historically the first to developed, is that called “barrel long recoil” type or, more simply, “long recoil”. In such type of shotgun, the natural recoil exerted by the gas thrust is exploited to backwardly accelerate the barrel and the side-bolt assembly therewith, and all the mases involved in the re-cocking movement. Suitable unlock devices located between the barrel and the bolt provide to disconnect, at the right moment, the barrel from the locking members. The moment to disconnect the barrel from the locking members is somewhat delayed compared to the moment when the shot leaves the muzzle and, as a result, the pressure inside the barrel is drastically decreased. Thereafter, a return spring brings the barrel back to initial position, (called the battery position), while the momentum of the slide-bolt assembly, provided with its own return spring, provides for the operations of shell ejection and reloading of new ammunition.
Multiple Shot Shell and Magazine Designs
There are known single or dual barrel smooth bore pistol style firearms that utilize single shotgun shell ammunition manually fed into a hinged barrel, also, antique muzzle loading firearms that can be loaded with powder and shot projectiles. It is obvious that multi-shot firearms (greater than 3) are superior to single or dual shot shell firearms in their ability to immediately re-engage targets. Multi-shot revolver style smooth bore pistols are known but typically utilize smaller gauge (0.410 or smaller) shotgun shells and suffer in holster practicality due to the large diameter required of the revolving cylinder, additionally, reloading requires slow manual placing of individual cartridges in the empty cylinder rather than the rapid exchange of preloaded magazines. Tubular shell magazines underneath and parallel to the barrel are not suitable for short barrel pistol firearms due to the limited number of shells in such a corresponding short tube magazine and the slow reload process of manual insertion of single shells into the tubular magazine.
Magazines with shells within the hand grip of semiautomatic rifled barrel handguns are well known for ammunition up to 45 caliber (11.45 mm diameter by 23 mm length). This design is unsuitable for a smooth bore pistol with 12-gauge or larger shells due to the necessary width of a hand grip, containing a magazine of such shells, that exceeds the comfortable grip size of most hands. The use of standard 12-gauge 18.5 mm diameter and 2.5 in (60 mm) to 3.5 in (80 mm) length ammunition has been restricted to shoulder fired firearms due to the more powerful discharge typically beyond hand grip strength. New “mini” 12-gauge 18.5 mm diameter and 1.6 in (38 mm) length) shells with a proportional reduction in the propellant and shot charge model a new class of shotpistol shells. This reduction in power coupled with the much shorter barrel length of a pistol could provide for an acceptable handheld recoil energy.
Pistols carried as sidearms are preferred over long barrel firearms in any application where hands are normally employed in some mobile activity but ready access to a firearm may be required, especially in policing and wildlife control. Shotpistol shells could provide these applications with increased target striking probability due the expanding cone of standard metal pellet charges or hard hitting less lethal outcomes using specially designed loads.
From the above background, there is a need for a sidearm capable, single hand controllable, 12-gauge or larger shotpistol shell using, multi-shot (3 or more), replaceable magazine fed, semiautomatic smooth bore pistol.
This invention provides for exceptionally large diameter shotpistol ammunition to be semiautomatically discharged from a pistol firearm that can be carried as a sidearm. An object of the present invention is to devise and provide a semiautomatic smooth bore pistol weighing at least 5 pounds, powered by delayed blowback inertial impulse that utilizes at least 12-gauge shotpistol ammunition that produces between 0.2 and 45 ft-lbs of recoil energy. A further object of this invention is to provide a replaceable magazine containing a multitude of at least 12-gauge shells and both a semi-automatic and manual chambering mechanism with shell feed structures from a perpendicular magazine forward of the grip and trigger. The offhand manual feed mechanism allows for control of the firearm during reload. A further object is to provide for bolt carrier group guide rod assisted ejection of the heavy spent shotpistol shell. A further object is to provide an optional stabilizing wrist brace.
Cycle of operations and detailed description of the inventive firearm (referring to numbered (#) parts within the FIGURES eg
Upper Receiver Assembly
The upper receiver assembly
Lower Receiver Assembly
The lower receiver assembly
Manual Charging Assembly
To provide a manual means of chambering a shell, an off-hand side charging handle is used. An object of the invention is to provide for the manual chambering of a shell while maintaining functional control of the firearm. A channel machined into the upper assembly and a handle attached to the bolt carrier assembly that moves rearward to retract the bolt carrier assembly allows for the insertion of a shell into the chamber. This optionally lockable mechanism is preferred to be independent of the bolt carrier assembly, and is thus nonreciprocating during firing, and most preferred to be independent of the bolt carrier assembly and where the handle can be folded 90 degrees to facilitate use of a sidearm holster.
Pistol Weight
This design requires 12 gauge and larger shotpistol shells where all the components are sized to accommodate the size of the shotpistol shell, while the grip and trigger remain the same. And where the pistol weight, the barrel length, the propellent charge, and the total projectile weight are balanced to provide a single hand controllable pistol during discharge. Preferably, where the pistol weight is under 7 ibs, more preferably under 6 lbs and most preferably between 5 and 5.2 lbs.
Bolt Carrier Group
The bolt carrier group is sized to the diameter and the length of the shotpistol shell. To illustrate, for 12-gauge 1.75 inch long shells, the bolt stroke was calculated to be approximately 2 inches to eject spent shells and cycle a fresh shell into the chamber. To minimize overall pistol length, this size shell design uses a 3.75-inch bolt carrier group which reciprocates along 2 guide rods. The right guide rod (looking at the bolt face) (
Delayed Blowback System
Roller system (
The detonation impulse and the gas pressure in the barrel pushes the bolt carrier group (BCG) and bolt along the guide rods against springs. These springs around the guide rods provide a resisting force which slows the momentum of the bolt and BCG and returns them forward, loading the next shell. The characteristics of the spring action during the recoil are selected to best match the discharge characteristics of the load. Additional, rearward travel limit devices (for example stiff springs or elastic bumpers) located in the space between bolt carrier group and the inter rear surface of the upper receiver assembly speed the rebound of the BCG and lessen mechanical stress on the overall assembly.
Trigger
As the bolt travels back the trigger mechanism is reset. Any suitable trigger can be utilized but the AR15 mechanism is preferred due to all the well-known advantages that it provides.
Grip
Any suitable pistol grip can be solidly attached to the lower receiver assembly and angled as in the AR15 style. The bottom portion of the grip can optionally be weighted with dense metal to help counteract rotation after firing. The detailed features of a pistol grip that maximize the hand grip stability/control are well known in the art.
Barrel
Smooth bore shotgun barrels shorten to required length and machined to include a properly sized shell chamber and selected to accommodate the desired shotpistol shell gauge and length may be used. However, barrel wall thickness for shells larger than 12-gauge can be appropriately reduced when the propellent and shot mass are sized to the shotpistol recoil energy limits. The length of the barrel should be as short as possible to facilitate the use as a side arm but long enough to achieve the desired direction and exit speed of the projectile assembly. For example, using a 1.75 inch long 12-gauge shotpistol shell the barrel minimum length after the shell chamber is 18.5 mm×4=74 mm (˜3.1 inches). From the other discussions above, it should be clear that the length of the barrel must be carefully balanced with the propellent and shot loads (that together produce “kickback”) and the bolt unlock delay (that provides safe yet effective recoil impulse to the bolt carrier group).
Magazine
The magazine internal dimensions are sized to provide smooth internal movement of the selected gauge shotpistol shells. The shells may be offset within the magazine to allow more shells to fit into a shorter but wider space. The lifting springs under the magazine follower
Example BCG and Bolt design detail for 1.75-inch long 12-gauge shotpistol shell
Although a specific embodiment of the present invention is described in detail above, the description is not intended to limit the invention to the specific forms of embodiments disclosed therein since they are to be recognized as illustrative rather than restrictive and it will be obvious to those skilled in the art that the invention is not so limited. In the art of pistol design, there are numerous known methods to attach parts to create assemblies, select materials of construction, position assemblies and magazines together and to provide proven features, any of these may be incorporated into the inventive design without departing from spirt and scope of the invention. Patents cited are incorporated by reference.
Number | Name | Date | Kind |
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2921502 | Amsler | Jan 1960 | A |
10605553 | Collazo | Mar 2020 | B1 |
20220170713 | Wilkinson | Jun 2022 | A1 |
Number | Date | Country | |
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20230221086 A1 | Jul 2023 | US |