Patent Application
20170174296
The present invention relates generally to a support structure. More particularly, embodiments relate to floating structures, such as semi-submersible platforms, used for offshore oil and gas drilling and production.
Floating structures, such as semi-submersible platforms, are used for offshore oil and gas drilling and production. These floating structures can work in water depths or environmental conditions that are inappropriate for other types of platforms. For example, semi-submersible platforms have been used in offshore with water depth from 80 meters to 2400 meters and in rough or mild environmental conditions. One type of floating structure is a conventional semi-submersible hull with a square ring pontoon, which typically has four columns placed at and coupled to the four corners of the pontoon. Variants of this conventional design are known.
Known designs attempt to reduce heave motion of the platform, but have shortcomings. For example, some designs are difficult to fabricate (e.g., because of complicated column shapes or overall height), or require offshore integration with topsides (e.g., because of exceeding quayside crane height and water depth limits). Some designs have an enlarged base about 50% of the draft on the bottom of each column with slim pontoons coupled between the columns to reduce vortex induced motion (VIM); such designs, however, are weak in structure, require additional material (e.g., additional hull steel), and are not cost efficient. Some designs include a column having five or six sides disposed at specific angles to each other, which typically challenges fabrication, has limited access, and is applicable only to marginal or small field developments.
Accordingly, there is a need for a floating structure that is structurally integrated and simple to fabricate, reduces environmental forces, improves platform motions (such as heave, VIM), and enhances product efficiency and competency.
According to one aspect, a semi-submersible floating structure for drilling and production of offshore oil and gas is provided. The semi-submersible floating structure includes a pontoon having a plurality of pontoon sections, the pontoon having an interior edge and an exterior edge. The semi-submersible floating structure further includes a plurality of columns, each column coupled to the pontoon and extending vertically upward from the pontoon, each column having a lower section and an upper section. The upper section has an upper column width and a bottom portion of the lower section has a lower column width. The lower sections of the plurality of columns are flared outward such that the lower column width is greater than the upper column width. The bottom portion of the lower section is aligned with the pontoon exterior edge. A portion of the lower section of each column protrudes to a space interior to the pontoon interior edge. A pontoon center-to-center distance is greater than a column center-to-center distance, the pontoon center-to-center distance being defined as a distance between central axes of opposing sections of the plurality of pontoon sections and the column center-to-center distance being defined as a distance between central axes of opposing columns of the plurality of columns.
According to another aspect, a semi-submersible floating structure for the drilling and production of offshore oil and gas is provided. The semi-submersible floating structure includes a pontoon having a plurality of pontoon sections, an outer edge, and an inner edge, the pontoon sections defining an interior space. The semi-submersible floating structure further includes a plurality of columns extending vertically upward from the pontoon. Each column has an upper section having an upper column width; and a lower section. The lower section has a bottom end coupled to the pontoon and aligned with the outer edge of the pontoon, the bottom end having a lower column width greater than the upper column width, at least part of the bottom end protruding into the interior space. The lower section further has a flared portion between the upper section and the bottom end; the flared portion having a width that varies from the upper column width at the upper section to the lower column width at the bottom end. A pontoon center-to-center distance between central axes of opposing sections of the pontoon is greater than a corresponding column center-to-center distance between central axes of opposing upper sections of the columns coupled to the opposing sections of the pontoon.
According to some embodiments, of any of the aspects, the lower column width of at least one of the plurality of columns is from 1.2 to 1.5 times the upper column width of the at least one of the plurality of columns. In embodiments, the pontoon center-to-center distance is from 1.1 to 1.3 times the column center-to-center distance. In embodiments, at least one of the plurality of columns further comprises four bulkheads forming a central access space in the at least one of the plurality of columns, wherein two of the four bulkheads are aligned with the pontoon interior edge, and a distance from an interior side of the column lower section and an opposing bulkhead aligned with the pontoon interior edge is from 0.2 to 0.5 times the upper column width.
According to some embodiments, the column center-to-center distance is from 3 to 4 times the upper column width. In embodiments, a design draft of the semi-submersible floating structure is from 0.25 to 0.75 times the column center-to-center distance. In embodiments, the pontoon inner edge intersects at least a portion of an interior side of the bottom end of at least one of the plurality of columns. In embodiments, the pontoon is a ring-type pontoon and the plurality of columns includes first, second, third, and fourth columns disposed at first, second, third, and fourth corners of the pontoon. In embodiments, the lower sections of the plurality of columns are below a design waterline. In embodiments, a design draft of the structure is from about 25 meters to 45 meters.
According to some embodiments, a width of the pontoon is less than or equal to the upper column width of at least one of the plurality of columns. In embodiments, a height of the pontoon is about 0.5 times a width of the pontoon. In embodiments, a displacement of the plurality of columns is from about 1.2 to 2.2 times a displacement of the pontoon. In embodiments, the plurality of columns have a cross-sectional shape of a square with rounded corners. In embodiments, the plurality of columns have a cross-sectional shape of a circle.
The accompanying drawings, which are incorporated herein and form part of the specification, illustrate various embodiments of the present disclosure and, together with the description, further serve to explain the principles of the disclosure and to enable a person skilled in the pertinent art to make and use the embodiments disclosed herein.
Embodiments relate to a ring-type pontoon having a plurality of columns coupled to the pontoon (e.g., placed at each corner of the pontoon) and capable of supporting a deck structure. A column center-to-center distance (Lcolumn) is taken to be a distance between the central axes of two adjacent columns (e.g., two columns at adjacent corners) (this distance may be constant for a given embodiment or depend on a selection of two columns). A pontoon center-to-center distance (Lpontoon) is taken to be a distance between the central axes of two opposite pontoon sections, the pontoon sections each being associated with one of the two columns defining Lcolumn (this distance may be constant for a given embodiment or depend on a selection of two pontoon sections). In some embodiments, Lpontoon is greater than Lcolumn. For example, Lpontoon may be 10% to 30% greater than Lcolumn.
In some embodiments, one or more of the columns includes a lower section having a flared portion. That is, a width of part of the lower section is greater than a width of an upper portion of the lower section. In some embodiments, the width of the flared portion increases continuously as a function of position along a vertical axis of the lower section of the column. For example, the flared outer side may gently curve outwards, or may be ramp-shaped. In some embodiments, the width at the lower portion of the lower section is from 20% to 50% greater than the width at the upper portion (or, equivalently, a width of the upper section of the column in embodiments where an upper section has constant width meeting with the lower section). In an embodiment having a square or rectangular pontoon with columns placed at each corner, a given column may have two flared outer sides, corresponding to the two outside edges of the pontoon sections meeting at that corner.
In some embodiments, a lower edge of the flared outer side (or sides) of the column is aligned with the outer edge (or edges) of the pontoon. In some embodiments, the inner side (or sides) of the column are straight (that is, not flared), and at least a portion of the inner side (or sides) is intersected by the inner edge (or edges) of the pontoon.
In some embodiments, a draft of the platform is designed to be from 25% to 75% of the column center-to-center distance (Lcolumn). The platform can be configured as shallow, intermediate, or deep draft depending on environmental and global performance criteria.
Embodiments as described herein may improve motion characteristics of the semi-submersible platform (e.g., heave motion, vortex induced motion (VIM)) (see, for example,
Some embodiments significantly enhance global performance of semi-submersible platforms. For example, various aspects facilitate the use of a semi-submersible platform for wet tree applications with steel catenary risers. Various aspects may enable the use of a semi-submersible platform for dry tree applications with top tensioned risers. Embodiments may be applicable for Tension Leg Platforms.
Referring to
As shown, there are four columns 11 disposed approximately at each of the four corners of pontoon 15, extending outwardly and upwardly from a top side of the pontoon. There may be more or fewer columns, and they may be disposed at different locations along pontoon 15.
As shown, each column 11 includes an upper section 16 and lower section 12. In some embodiments, upper section 16 may be substantially straight and lower section 12 may include a flared portion, e.g., that flares outwards. For example, at the bottom end 44 (see
Each lower section 12 of the columns 11 may be coupled on its bottom end to the pontoon 15 at an equidistant spacing along the perimeter of the pontoon (e.g., at the four corners of the pontoon). In some embodiments, the bottom ends 44 of columns 11 are integrated with pontoon 15 (e.g., such as by welding). The upper sections 16 of columns 11 may have a uniform cross-sectional area, and may be coupled on a top end to a deck structure (not shown). As shown, the cross-sectional area of the columns is generally square, having rounded corners. In some embodiments, the columns may have other cross-sectional areas (e.g., rectangular, circular), and the cross-sectional areas of the upper section 16 and lower section 12 may be different.
Each column 11 may include four bulkheads 17a, 17b, 17c, 17d forming a central access space (or central void) 18 inside the column. A bulkhead may be inside the column 11 and aligned with an inner edge of the pontoon 15. For example, in some embodiments the columns 11 may be hollow inside, and bulkheads (e.g., a dividing wall or barrier) may provide structural support. Central access space 18 may connect to a tunnel (not shown) in pontoon 15, and may provide an access for maintenance. As shown, the lower section 12 of each column 11 may include four sides, two sides facing an exterior of the pontoon (12a, 12b) and two facing an interior (12c, 12d). Pontoon inner edge 15b, for example, forms a corner having orthogonal sides of the pontoon inner edge 15b meeting at the corner. As shown, pontoon inner edge 15b is positioned to align with two bulkheads 17a, 17b. That is, one of the bulkheads 17a, 17b extends along the direction of one of these orthogonal sides, and the other of bulkheads 17a, 17b extends along the direction of the other of these orthogonal sides. Bulkheads 17c, 17d are spaced laterally apart from bulkheads 17a, 17b. An overhang distance 24 is taken to be a distance from an interior side 12c, 12d of lower section 12 to the opposing bulkhead 17a, 17b. In some embodiments, this overhang distance 24 represents a region of the column lower section that protrudes to an interior of the pontoon sections. In embodiments, overhang distance 24 is less than the width 23 of the upper section of column 11, and may be from about 0.2 to 0.5 times the width 23.
In some embodiments, a pontoon center-to-center distance 27, taken from the central axis (e.g., 14) of one pontoon section (e.g. 19d) to the central axis of an opposite pontoon section (e.g. 19b) is greater than a column center-to-center distance 28, taken from a central axis (e.g., 13) of one column to a central axis of an adjacent column. In some embodiments, distance 27 is from about 1.1 to 1.3 times distance 28. In some embodiments, distance 27 may range from about 40 meters to 90 meters.
In some embodiments, lower sections 12 and at least part of upper sections 16 of columns 11 are disposed below the waterline 20 (see
In embodiments, the length of the pontoon sections may be substantially greater than the width 23 of the column upper section for a column-stabilized floating structure. The width 23 of the column upper section may in some embodiments range from about 10 meters for a low production rate facility and up to 30 meters for a high production rate facility. The column center-to-center distance 28 may be about 3 to 4 times the width 23 of the column upper section, and the length of the pontoon sections between the columns may be about 2 to 3 times the width 23 of the column upper section. The draft 21 may be from about as shallow as 25 meters in a moderate environment or as deep as 45 meters in a harsh environment. In embodiments, draft 21 may be between 0.25 and 0.75 times the column-to-column distance 28. The pontoon width 26 may be less than or equal to the width 23 of the column upper section. The pontoon height 25 may be about 0.5 times the pontoon width 26. The column displacement may be from about 1.2 to 2.2 times the pontoon displacement.
In embodiments, pontoon 15, pontoon sections 19a, 19b, 19c, and 19d, and columns 11, may be made from the same or different types of material (e.g., same or different grades of steel). Pontoon 15 may be fabricated from sheet metal (e.g., steel) having thickness 0.5 inches to 1.5 inches.
In some embodiments, each of the columns 11 is the same as each of the other columns 11 in terms of its dimensions, coupling to the pontoon, and other properties. In other embodiments, one or more of the columns 11 may be different from another one of the columns 11 (e.g., having a different degree of lower section flaring).
Referring now to
The draft, column center-to-center distance, pontoon width and pontoon height of Configuration 2 are the same as Configuration 1. The draft is 0.5 times the column center-to-center distance. The upper column width of Configuration 2 is also the same as Configuration 1, but the lower column width of Configuration 2 is 1.2 times its upper column width. Therefore, for Configuration 2, the bottom portion of the column lower section is flared outward to align with the pontoon exterior edge, and overhang at a distance from an interior side of the column lower section and an opposing bulkhead aligned with the pontoon interior edge 0.2 times the upper column width. The column center-to-center distance is 3.5 times the upper column width of Configuration 2 and the column width of Configuration 1. The pontoon center-to-center distance of Configuration 2 is 1.1 times the column center-to-center distance, while the pontoon center-to-center distance of Configuration 1 is the same as its column center-to-center distance. The displacement of the columns is about 1.5 times the displacement of the pontoon for both Configurations.
As shown in
While various embodiments have been described above, it should be understood that they have been presented by way of example only, and not limitation. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/269,641, filed Dec. 18, 2015, the disclosure which is incorporated herein by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 62269641 | Dec 2015 | US |
