This application is based upon and claims the benefit of the priority of Japanese patent applications No. 2007-1556, filed on Jan. 9, 2007 and No. 2007-337579, filed on Dec. 27, 2007, the disclosure of which is incorporated herein in its entirety by reference thereto.
This invention relates to a semiconductor apparatus and, more particularly, to a structure that may be applied with advantage to a power-MOSFET or an IGBT.
In a MOSFET (lateral MOSFET), a gate electrode is provided, with the interposition of a gate oxide film, between source and drain diffusion layers (n+ regions) on the surface of a p-type substrate, for instance. If a preset gate voltage is applied, electrons in the substrate are attracted, under the Coulomb's force, towards the gate electrode, to form a channel region through which flows the current. The on-resistance is determined by the gate voltage (gate-to-source voltage). The MOSFET is on/off controlled by exploiting an electrostatic field. Among known devices, exploiting the electrostatic field, there are a JFET (Junction gate Field Effect Transistor), a MESFET (Metal Semiconductor Field Effect Transistor) and an IGBT (Insulated Gate Bipolar Transistor).
In a power MOSFET (vertical MOSFET), a drain terminal is provided on a bottom surface of an n-substrate, for instance, and source and gate terminals, connected to n+ regions in p-regions of an n− epitaxial layer, are mounted on an upper side of the substrate. A gate electrode is provided on the top of the n− epitaxial layer via an insulating layer. On application to the gate electrode of a positive voltage, electrons are attracted towards the substrate, and hence the n− epitaxial layer and the source are rendered electrically conductive, via the p-region, so that the electrons are moved to the drain. The on-resistance is lowered by using a small-sized gate and by arranging the gate on the entire upper surface of the substrate. In a vertical MOSFET, a larger current may be caused to flow than in a lateral MOSFET. However, if the large current is to flow in the vertical MOSFET, the substrate is large-sized. In this case, since the gate capacity is increased, switching at a higher frequency becomes difficult.
In an IGBT (Insulated Gate Bipolar Transistor), used for controlling the larger power, the collector is on the bottom surface of a p-type substrate, and the emitter is taken out from an emitter electrode, connected to a diffusion region of an epitaxial layer. The gate of the IGBT is taken out from a gate electrode provided on top of the epitaxial layer via an insulating film. The IGBT differs from the vertical MOSFET in that it has a p-region provided on the bottom side.
This increases the carrier density and lowers the on-resistance to make the IGBT suited for high-power applications. The IGBT is uni-polar, insofar as switching control is concerned, and hence it is possible to reduce power consumption. It is bi-polar insofar as the on-resistance is concerned. The turn-off time is longer than with the MOSFET, with the switching time being longer.
[Non-Patent Document 1] Hiroshi YAMAZAKI, ‘Introduction to Power MOSFET/IGBT’, published by NIKKAN KOGYO SHIMBUN-SHA, July 2002
The following analysis is given by the present invention. The disclosure of the above-mentioned Non-Patent Documents 1 and 2 is herein incorporated by reference thereto.
It is an object of the present invention to provide a semiconductor apparatus that decreases channel resistance of a power device, such as a power MOSFET or an IGBT.
According to the present invention, there is provided a semiconductor apparatus including a light source for irradiating light to a channel region through which carriers move. The light source is turned on to allow the flow of a channel current.
According to the present invention, a light source for irradiating light to a gate portion is provided within the semiconductor apparatus.
The light source is adapted to be on/off controlled.
The semiconductor apparatus according to the present invention may include a lateral MOSFET.
The semiconductor apparatus according to the present invention may include a vertical MOSFET.
The semiconductor apparatus according to the present invention may include an IGBT (Insulated Gate Bipolar Transistor). A light reflective plate may be provided at the bottom of a trench of a trench gate electrode of the IGBT.
According to the present invention, the gate electrode and the gate oxide film are composed of electrically conductive members transmissive to the light.
According to the present invention, an insulating resin transmissive to the light may be filled in between the gate electrode and the light source.
According to the present invention, the light source may be provided in a space between the side of the source electrode of the vertical MOSFET facing the gate electrode thereof and the gate electrode.
According to the present invention, the source electrode of the vertical MOSFET may include an opening having one end facing its gate electrode, and the light source is provided at the opposite end of the opening.
According to the present invention, an insulating resin transmissive to the aforementioned light may be filled in between the gate electrode and the light source.
According to the present invention, an emitter electrode of the aforementioned IGBT is provided with an opening having one end facing its gate electrode and having the other end facing the light source. A light reflective plate is provided on an end of the light source opposite to the other end of the opening.
The semiconductor apparatus according to the present invention may further comprise a light waveguide for guiding the light from the light source.
According to the present invention, a planar light emitting device as the light source may be provided facing a surface of the semiconductor apparatus provided with the gate electrode.
According to the present invention, the light source may be provided facing a surface of the semiconductor apparatus provided with the gate electrode. A light diffusing layer may be provided between the light source and the semiconductor apparatus, and a light emitting device having a light reflective plate is provided on a side of the light source opposite to the side thereof facing the light diffusing layer.
According to the present invention, the insulating resin that covers the gate electrode may be transmissive to the light from the light source.
According to the present invention, the light source may include an LED (Light Emitting Diode).
According to the present invention, a light shielding film member may be provided at a light interrupting site on a junction surface between the semiconductor apparatus and the light emitting device.
In the present invention, said light source may include a semiconductor laser.
In the present invention, said semiconductor laser may be composed of a silicon semiconductor laser.
In the present invention, said light source may include a silicon semiconductor laser formed on the same silicon wafer on which said switching element is formed.
In the present invention, said light source may include a silicon semiconductor laser formed on a same silicon wafer on which said switching element is formed.
In the present invention, said silicon semiconductor laser may be arranged next to a gate portion of said switching element and the light emitted from said silicon semiconductor laser is guided to illuminate the gate portion of said switching element from above thereof.
In the present invention, there is provided a mirror for reflecting said light from said silicon semiconductor laser so as to cause the reflected light to illuminate the gate portion of said switching element from above thereof.
The meritorious effects of the present invention are summarized as follows.
According to the present invention, on-resistance may be decreased because the channel current is controlled by application of a gate voltage and by light irradiation.
Still other features and advantages of the present invention will become readily apparent to those skilled in this art from the following detailed description in conjunction with the accompanying drawings wherein examples of the invention are shown and described, simply by way of illustration of the mode contemplated of carrying out this invention. As will be realized, the invention is capable of other and different examples, and its several details are capable of modifications in various obvious respects, all without departing from the invention. Accordingly, the drawing and description are to be regarded as illustrative in nature, and not as restrictive.
The present invention will be described in detail with reference to the accompanying drawings.
The gate electrode 107 is formed of an optically transparent electrically conductive material, such as ITO (indium tin oxide) or zinc oxide (ZnO). The gate electrode may also be formed of an optically transparent organic material.
In the present example, not only the gate voltage is applied to the transparent gate electrode 107, but also light is irradiated from the backside of the gate electrode, in order to cause the current to flow between the source and the drain. Since the voltage is applied to the gate electrode 107, electrons, as carriers, are attracted, as in a MOSFET, to form a channel region between the source 102 and the drain 103 to allow the current to flow therebetween.
In a MOSFET, a semiconductor substrate is packaged so as to shield light, because light irradiation results in increased leakage current (the source-to-drain current flowing when a gate voltage less than a threshold voltage, for instance).
Conversely, the present example exploits light to control the on/off of the MOSFET to decrease the on-resistance. In case the gate voltage is applied to electro-statically attract electrons to form a channel, the thickness of the channel region is on the order of 1 μm (micrometer).
If, in the present mode of the invention, the MOSFET is to be turned on by light absorption, it is necessary for the energy of the irradiating light to be higher than the band gap energy. Although the depth reached by light depends on absorption coefficient, current conduction between source and drain may be assured by having the light reach the channel region. The depth to which the light can penetrate in the silicon substrate, is on the order of tens of μm to 100 μm, in case the light used is the visible light. The light irradiated may reach the channel region in the substrate surface region.
It is possible with the present mode of the invention to reduce the channel resistance as compared with the case of using only electro-static means, that is, only applying the gate voltage.
It is moreover possible with the present mode of the invention to arrive at the meritorious effect comparable to that obtained with the use of a trench electrode, even though the trench electrode is not used. That is, the on-resistance may be decreased to permit the large current to flow even though no trench is formed in the semiconductor substrate.
In order for a device on/off controlled by a gate voltage to switch at a high frequency, its gate capacity is reduced by reducing the gate in size or splitting of the gate. In the present mode of the invention, the LED of the light source emits light by application a voltage on the order of 2V. If a plurality of LEDs are connected in parallel to generate irradiating light, a transistor may be turned on with a lower gate voltage. The power consumption of the entire device may be reduced even if the power consumed by the LED is taken into account. The switching frequency of the small-sized LED is on the order of GHz, such that, in case the present invention is applied to an IGBT or a MOSFET, the switching frequency becomes higher than with the conventionally used device.
In the present mode of the invention, the light from a light source (LED) is used for on/off control of a transistor to improve its switching frequency. This is one of the features of the present invention.
With the use of light, the electron density in the n+ layer 205, kept in contact with a source electrode 207, may be set to a lower value. This improves the insulation withstand characteristic, for instance. Although there is no particular limitation imposed on the present invention, the gate electrode (transparent electrode) 210 may be formed to a dimension of the order of several μm.
A trench 311 is formed, right below the gate, between the n+ regions 305 and 306 that form a source diffusion layer and a drain diffusion layer, respectively. The trench has its inner wall covered up with an insulating film 312. A conically shaped light reflective plate 314 is provided at the bottom of the trench, with the pointed end of the cone pointing upwards. An electrically conductive member 313 is embedded above the light reflective plate 314 in the trench 311. The upper end of the electrically conductive member 313 is in contact with the bottom surface of the gate electrode 310 to make up a trenched gate electrode. The light reflective plate 314 in the trench renders it easy to form a channel region extending along the trench-shaped gate electrode.
A third example of the present invention, as applied to a device of the configuration shown in
In the case of a MOSFET, an LED is mounted on an inner side of a source electrode (an emitter electrode in the case of the IGBT). The size of the light emitting part of the LED is on the order of 0.1 mm square.
The LED 510 is wired so that its one end is connected to the gate electrode 507 and its other end is connected to the source electrode 509. In case the gate voltage is set to 10V for example, a high voltage is applied to the LED. Hence, the LED may be connected in series with the gate and source electrodes.
Since the source electrode 509 (emitter electrode in the case of the IGBT) is a metallic member, its inner illuminated side may be plated with aluminum or silver. A transparent resin (plastics) is filled in into a space between the LED 510 and the gate electrode 507 to serve as an interlayer insulating film.
Instead of mounting the LED 510 for each gate electrode 507 of an extremely small size, it is possible to provide in the source electrode 509 an opening through which to irradiate the light on the gate. Alternatively, the opening may be filled with a transparent electrode material.
A light reflective plate 611 is provided facing the upper surface of the emitter electrode 609, with the LED 610 in-between. The light reflective plate 611 may be coated or plated with a reflective plate. The region of the emitter electrode 609, illuminated by light from the LED light source, may be coated or plated with a reflective material.
The inside of the opening 613, passed through by light from the LED 610, is filled in with an insulating transparent resin, not shown. A plural number of LEDs may be mounted in the present example. The light wavelengths may be selected taking transmission of light through a semiconductor substrate into account.
From the perspective of radiating light the IGBT or the MOSFET in its entirety with the LED, a light diffusing plate may be arranged between the LED and the emitter electrode in order to guide the light, emitted by the LED and diffused, to the channel forming region directly below the gate electrode.
The drawing of
This value is on the same order of magnitude as the size of the gate of the IGBT or the power MOSFET described above. The light waveguide is secured as it is passed through a socket part of
With the use of the light waveguides and the sockets, shown in
In a well-known manner, an organic EL (electro luminescence) display is a planer light emitting device with a miniaturized structure. It is adjustable in emission intensity of light and may emit light of a variable wavelength. A light emitting element of an LED has a size of 0.1 to 0.3 mm square. Since the size of a semiconductor substrate of the IGBT or the power MOSFET is on the order of 10 mm square, it is necessary to provide for light diffusion means in order to diffuse light over its entire surface.
If a planar light emitting device is used as a light source of the ‘optical gate’ structure, the light diffusion means may become unneeded. In this case, switching may be made with light. An IGBT or a power MOSFET, the gate electrode of which is formed of a transparent electrode material, is fabricated, in which an emitter electrode is formed with an opening, as shown for example in
An insulating film 810 of, for example, a synthetic resin (transparent resin), is provided in a region of the IGBT below a junction surface 812, and is transmissive to light. If necessary, light shielding members (films) 814 may be provided corresponding to n+ regions 805 and 806, respectively. A planar light emitting device 815 of
The present example makes use of a point light source and a light diffusing layer. If the point light source is used, an optical fiber may also be used. Alternatively, optical materials may suitably be selected, or the refractive index or transmittance may be controlled to irradiate light in needed portions in a concentrated fashion.
The boundary surface between the transparent gate electrode and the transparent gate insulating film may be lowered in surface roughness to diffuse light. Or, a non-reflective coating may be provided on the boundary surface between the gate electrode and the gate insulating film.
In the examples described above, the light source may include a semiconductor laser.
In the examples described above, said semiconductor laser may be composed of a silicon semiconductor laser.
In the examples described above, said light source may include a silicon semiconductor laser formed on the same silicon wafer on which said switching element is formed.
In the examples described above, said light source may include a silicon semiconductor laser that is formed on the same silicon wafer on which said switching element is formed.
In the examples described above, said silicon semiconductor laser may be arranged next to a gate portion of said switching element and the light emitted from said silicon semiconductor laser is guided to illuminate the gate portion of said switching element from above thereof.
In the examples described above, there is provided a mirror for reflecting said light from said silicon semiconductor laser so as to cause the reflected light to illuminate the gate portion of said switching element from above thereof.
Although the present invention has so far been described with reference to preferred examples, the present invention is not to be restricted to the examples. It is to be appreciated that those skilled in the art can change or modify the examples without departing from the scope and spirit of the invention.
It should be noted that other objects, features and aspects of the present invention will become apparent in the entire disclosure and that modifications may be done without departing the gist and scope of the present invention as disclosed herein and claimed as appended herewith.
Also it should be noted that any combination of the disclosed and/or claimed elements, matters and/or items may fall under the modifications aforementioned.
Number | Date | Country | Kind |
---|---|---|---|
2007-001556 | Jan 2007 | JP | national |
2007-337579 | Dec 2007 | JP | national |