This invention relates generally to electronic component packages comprising substrates to which are mounted electronic components.
Continuing advances in technology drive the need for new and additional electronic components and other devices to provide desired functionality. For example, advances in mass storage technology and communications interfaces create the opportunity for external memory devices such as flash memory devices or chip on board memory devices to provide additional memory and/or additional physical and electronic interfaces to interoperate with host devices. In such events, substrates such as printed circuit board can be conventionally expanded in length and/or width to accommodate such new and/or additional components. However, it can be the case that commercial considerations or user expectations limit such expansion. There is accordingly a consequent need for, among other things, structures that allow additional substrate space in order to accommodate new and/or additional electronic components without unduly increasing dimensions of the substrate either in length or width in a manner that could, among other things, derogate from desired form factor considerations, commercial considerations, or user expectations.
Accordingly, there is provided an electronic component package, comprising a first substrate comprising a first substrate first side, a first substrate second side, a first substrate length dimension and a first substrate width dimension; a plurality of first substrate electronic components mounted on the first substrate first side, at least some of the first substrate electronic components electrically connected to each other; a second substrate comprising a second substrate first side, a second substrate second side, a second substrate length dimension and a second substrate width dimension; a plurality of second substrate electronic components mounted on the second substrate first side, at least some of the second substrate electronic components electrically connected to each other; a flexible film cable electrically connecting at least some of the first substrate electronic components to at least some of the second substrate electronic components; the first substrate and the second substrates disposed in a stacked relationship where the first substrate first side is disposed adjacent to the second substrate first side.
In some embodiments, the package comprises a package length dimension that does not exceed the greater of the first substrate length dimension and the second substrate length dimension.
In some embodiments, the package comprises a width dimension that does not exceed the greater of the first substrate width dimension and the second substrate width dimension.
In some embodiments, the first substrate and the second substrate are bound to each other with polymeric material.
In some embodiments, the first substrate second side and the second substrate second side comprise conductive pathways that connect electronic components to each other.
In some embodiments, the first substrate comprises a plurality of through holes, the through holes configured to permit electrical connection of electronic components on the first substrate first side to electronic components on the first substrate second side.
In some embodiments, the second substrate comprises a plurality of through holes, the through holes configured to permit electrical connection of electronic components on the second substrate first side to electronic components on the second substrate second side.
In some embodiments, at least one of the first substrate and the second substrate includes a plurality of contacts configured to permit connection of at least some electronic components mounted on at least one of the first substrate and the second substrate to an external device. In some of such embodiments the electronic components comprise a mass memory device, a controller and at least one optical device, and the contacts are configured to comply with a universal serial bus standard and surrounded by a plug housing configured to comply with the universal serial bus standard. In some of such embodiments, at least one of the first substrate and the second substrate includes a first plurality of contacts configured to comply with a first interconnection standard and a second plurality of contacts configured to comply with a second interconnection standard.
In some embodiments, at least some of the electronic components are surface mounted to at least one of the first substrate and the second substrate.
In some embodiments, the package further comprises a plurality of electronic components mounted to the first substrate second side.
In some embodiments, the package further comprises a plurality of electronic components mounted to the second substrate second side.
In some embodiments, at least one of the first substrate and the second substrate comprises a plurality of conductive layers, each conductive layer separated from another conductive layer by an insulative layer, and a plurality of vias in at least one insulative layer, the vias permitting connection of conductive pathways in a conductive layer to conductive pathways in another conductive layer.
In some embodiments, the flexible film cable electrically connects at least some of the first substrate electronic components to at least some of the second substrate electronic components using cable connectors.
In some embodiments, the flexible film cable electrically connects at least some of the first substrate electronic components to at least some of the second substrate electronic components using solder connections.
There is also provided an electronic component package, comprising: a first substrate comprising a first substrate first side, a first substrate second side, a first substrate length dimension and a first substrate width dimension; a plurality of first substrate electronic components mounted on the first substrate first side, at least some of the first substrate electronic components electrically connected to each other; a second substrate comprising a second substrate first side, a second substrate second side, a second substrate length dimension and a second substrate width dimension; a plurality of second substrate electronic components mounted on the second substrate first side, at least some of the second substrate electronic components electrically connected to each other; electronic components on at least one of the first substrate and the second substrate comprising a controller; electronic components on at least one of the first substrate and the second substrate comprising a mass memory device; at least one of the first substrate and the second substrate comprising a first plurality of contacts configured to comply with a first interconnection standard; a housing connected to at least one of the substrates, the housing configured to surround the first plurality of contacts, and to comply with the first interconnection standard; a flexible film cable electrically connecting at least some of the first substrate electronic components to at least some of the second substrate electronic components; the first substrate and the second substrate disposed in a stacked relationship wherein the first substrate first side is disposed adjacent to the second substrate first side; wherein the package comprises a package length dimension that does not exceed the greater of the first substrate length dimension and the second substrate length dimension and wherein the package comprises a width dimension that does not exceed the greater of the first substrate width dimension and the second substrate width dimension.
In some embodiments, the first plurality of contacts is configured to comply with a universal serial bus standard.
In some embodiments, the second substrate further comprises a second plurality of contacts configured to comply with a second interconnection standard and a housing configured to surround the first plurality of contacts and the second plurality of contacts, and to comply with the first interconnection standard and the second interconnection standard. In some such embodiments, the second plurality of contacts and the housing are configured to comply with a serial advanced technology advancement standard.
In some embodiments, the package includes an optical device.
There is also provided an electronic component package, comprising: a first substrate comprising a first substrate first side, a first substrate second side, a first substrate length dimension and a first substrate width dimension; a plurality of first substrate electronic components mounted on the first substrate first side, at least some of the first substrate electronic components electrically connected to each other; a second substrate comprising a second substrate first side, a second substrate second side, a second substrate length dimension and a second substrate width dimension; a plurality of second substrate electronic components mounted on the second substrate first side, at least some of the second substrate electronic components electrically connected to each other; electronic components on at least one of the first substrate and the second substrate comprising a controller; electronic components on at least one of the first substrate and the second substrate comprising a mass memory device; at least one of the first substrate and the second substrate comprising a first plurality of contacts configured to comply with a universal serial bus standard and a second plurality of contacts configured to comply with a second interconnection standard; a housing connected to at least one of the substrates, the housing configured to surround the first plurality of contacts and the second plurality of contacts, and to comply with the universal serial bus standard and the second interconnection standard; a flexible film cable electrically connecting at least some of the first substrate electronic components to at least some of the second substrate electronic components; the first substrate and the second substrate disposed in a stacked relationship wherein the first substrate first side is disposed adjacent to the second substrate first side; wherein the package comprises a package length dimension that does not exceed the greater of the first substrate length dimension and the second substrate length dimension and wherein the package comprises a width dimension that does not exceed the greater of the first substrate width dimension and the second substrate width dimension.
As used herein, “substrate” means a laminated or nonlaminated structure that can be used to support mechanically, and as the case may be to connect electrically, electronic components using electrically conductive pathways such as conductive signal traces etched onto or into, or otherwise formed on or in, dielectric or nonconductive portions of the substrate. An example is a printed circuit board that includes an insulated portion with signal traces formed thereon. Substrates may contain multiple layers of insulated material that separate layers of conductive pathways; in such structures, pathways of different conductive layers can be connected to each other using vias or other inter-layer connections. Substrates may include pads for surface mounting electronic components, and/or they may contain through-holes or vias for allowing electrical connection between components or pathways on one side of the substrate to components or pathways on the other side of the substrate. Insulating layers may be dielectric material of any conventional composition. Traces or other pathways may be etched, patterned or otherwise formed on or in the substrate according to any number of conventional methods. In the embodiment shown in
Electronic components 16 may be in electrical communication with each other via electrical pathways on either or both sides of substrates 12 and 14, as well as, if desired, pathways in internal conductive layers (not shown) of substrates 12 and 14. Contacts 44 and 46 can be an electrical communication with components 16 using any or all of such conductive pathways. Components 16 on first substrate 12 and components 16 on second substrate 14 may be an electrical communication with each other via flexible film cable 18. Flexible film cable 18, sometimes known as flexible flat cable, or FFC, can be any type of electrical cable that is both flat and flexible. It can be considered a miniaturized form of ribbon cable and usually consists of a flat and flexible film base with multiple metallic conductors sandwiched between that base and a second flexible plastic film layer. As in the case of substrate 12 and 14, flexible film cable 18 can include multiple layers of conductors insulated between layers of flexible plastic film. Flexible film cable 18 can be connected to first substrate 12 and second substrate 14 using conventional flexible film cable connectors, pads for solder connection or as otherwise desired. Preferably, the connection of flexible film cable 18 to first substrate 12 and second substrate 14 is sufficiently robust to allow the connections and the cable 18 to withstand folding of first substrate 12 onto second substrate 14 to form a stacked version of package 10 as shown, for example, in
The package 10 of the embodiment shown in
Electronic components 16 can include any desired dies, chip on board devices, flash or other mass memory devices, integrated circuits, signal processors, semiconductor devices or substrates, and/or discrete components such as, for example, capacitors, resistors, transformers, signal processors, diodes, non-packaged devices, inductors, FETs, or other devices capable of being mounted to first substrate 12 or second substrate 14 in connection with embodiments of the invention to carry out any desired purpose or to provide functionality of whatever desired sort. Such devices can also include high-speed digital logic or other devices, such as dynamic random access memory, static random access memory, application specific integrated circuits, accelerometers, microphones, speakers, other transducers or electromechanical devices, solar cells, optical receivers or transmitters, radio frequency circuits or devices, chronology circuits, pressure transducers, or any other desired component, again to carry out any desired purpose or to provide functionality of whatever desired sort.
In the embodiment shown in
Through holes 48 shown in
In the embodiment shown in
When first substrate 12 and second substrate 14 are in this stacked relationship, flexible film cable 18 provides electrical communication between components 16 on first substrate 12 and on second substrate 14. In this particular embodiment, the substrates 12 and 14 provide some degree of physical protection to electronic components 16, if that is desired. First contacts 44 and second contacts 46 appear on an external surface of the package 10 and thus are disposed in a position to serve as electrical contacts, according to this particular embodiment, in compliance with a USB standard and an eSATA standard.
Package 10 as shown in
There is no requirement that first substrate 12 length dimension 28 and/or width dimension 32 be the same as second substrate 14 length dimension 30 and/or width dimension 34. It may be desired, for example, to have first substrate 12 be shorter or longer than second substrate 12. Similarly, first substrate 12 can be narrower or wider than second substrate 14. First substrate 12 and second substrate 14 may thus be longer, shorter, wider and/or narrower relative to each other to provide the desired package length dimension 50 and package width dimension 52 when first substrate 12 and second substrate 14 are in the stacked configuration as shown, for example, in
With respect to the embodiments shown in
In manufacture, electronic components 16 may be mounted on first substrate 12 and second substrate 14. The substrates 12, 14 and the components 16 thereon may be connected with flexible film cable 18. First substrate 12 and second substrate 14 may then be folded together so that they are stacked with first substrate first side 20 disposed adjacent to second substrate first side 22. As desired, physical housings such as, for example, plug housings 54 and/or device housings 56 may be added to provide finished devices for consumer use or other purposes. Alternatively, packages 10 containing substrates 12, 14 can be provided as components of other systems or devices without the need for housings such as housings 54 or 56 or contacts 44, 46. Instead of contacts such as first or second contacts 44 or 46, cable connectors, pads or other interconnection structures may be provided on either or first substrate 12 and second substrate 14 to allow interconnection to devices of which package 10 will form a part.
The foregoing has been provided for purposes of describing certain, nonlimiting, embodiments of the invention. Nothing in this disclosure should be interpreted as precluding variations, modifications, additions to or deletions from the particular embodiments described or illustrated herein that are within the scope or spirit of the invention.
Number | Date | Country | |
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61438123 | Jan 2011 | US |