The present invention relates to a semiconductor circuit structure, and particularly to a logic circuit with underground interconnection lines within shallow trench isolation regions for power and/or signal delivery.
In the state-of-the-art integrated circuits there are many transistors which are connected by conductive interconnections (e.g. Metal wires, polysilicon wires, etc.) to facilitate the signal transfer among the Gate, the Source and the Drain regions (GSD) of these transistors. All these metal wires depend on many contact holes and connection plugs to connect them with GSD, respectively, which causes significant challenges and difficulties with respect to chip-design targets of reducing area, power and noise and increasing performances of integrated circuits especially when the dimensions of integrate circuits on dice must be shrunk significantly owing to demands on scaling device dimensions in order to satisfy Moore's Law. To give an example about concerning on the area penalty: A much larger source or drain diffusion area in contrast to the contact-hole size for connecting metal wires to either Source or Drain must be designed so that the unavoidable photolithographic misalignment due to limitations of lithographic tools should not cause the contact holes to be made outside the underneath edges of source or drain region, respectively. This inevitably increases diffusion areas of transistors and thus die areas, which induces large capacitances to cause significant penalties to the ac performance of circuits, to consume higher power and to add larger noises. How to introduce a better self-aligned contact structure and technology to use the least surface areas for connecting the silicon transistor to its first interconnect metal layer to transmit and receive signals and power is a key challenge for further effective scaling down and improving performance of integrated circuits.
The present invention provides a semiconductor logic circuit with underground interconnection lines positioned within the shallow trench isolation (STI) region of the semiconductor substrate for power and/or signal delivery.
An embodiment of the present invention provides a semiconductor circuit structure with underground interconnection lines within the semiconductor substrate for signal and power delivery. The semiconductor circuit structure comprises a semiconductor substrate with an original semiconductor surface; a first set of PMOS transistors formed based on the semiconductor substrate, and each PMOS transistor comprising a gate structure, a first conductive region, and a second conductive region; a first shallow trench isolation (STI) region neighboring to the first set of PMOS transistors and extending along a first direction; a first underground interconnection line within the first STI region and positioned under the original semiconductor surface, wherein the first underground interconnection line extends along the first direction, and the first conductive region of each PMOS transistor is electrically connected to the first underground interconnection line; and a first power voltage electrically connected to the first underground interconnection line through a first connecting via.
According to another aspect of the invention, the first connecting via is extended from the original semiconductor surface to the first underground interconnection line.
According to another aspect of the invention, the first connecting via is extended from a backside surface of the semiconductor substrate to the first underground interconnection line, wherein the backside surface is opposite to the original semiconductor surface.
According to another aspect of the invention, the first conductive region of each PMOS transistor of the first set of PMOS transistors is connected to the first underground interconnection line through a corresponding connecting plug positioned within an active area accommodating the corresponding PMOS transistor.
According to another aspect of the invention, the connecting plug is contacted to a sidewall of the first underground interconnection line.
According to another aspect of the invention, the semiconductor circuit structure further comprises a second set of PMOS transistors formed based on the semiconductor substrate, each PMOS transistor of the second set of PMOS transistors comprising a gate structure, a first conductive region, and a second conductive region; wherein the first conductive region of each PMOS transistor of the second set of PMOS transistors is connected to the first underground interconnection line.
According to another aspect of the invention, the semiconductor circuit structure further comprises a third underground interconnection line under the original semiconductor surface and electrically connected to the first underground interconnection line through a third connecting via, wherein the depth between the top surface of the first underground interconnection line and the original semiconductor surface is different from the depth between the top surface of the third underground interconnection line and the original semiconductor surface.
According to another aspect of the invention, the semiconductor circuit structure further comprises a first set of NMOS transistors formed based on the semiconductor substrate, and each NMOS transistor comprising a gate structure, a first conductive region, and a second conductive region; a second STI region neighboring to the second set of NMOS transistors and extending along the first direction; a second underground interconnection line within the second STI region and positioned under the original semiconductor surface, wherein the second underground interconnection line extends along the first direction, and the second conductive region of each NMOS transistor is connected to the second underground interconnection line; and a second power voltage electrically connected the second underground interconnection line through a second connecting via.
According to another aspect of the invention, the depth between the top surface of the first underground interconnection line and the original semiconductor surface is the same or substantially the same as the depth between the top surface of the second underground interconnection line and the original semiconductor surface.
According to another aspect of the invention, the second connecting via is extended from the original semiconductor surface to the second underground interconnection line.
According to another aspect of the invention, the second connecting via is extended from a backside surface of the semiconductor substrate to the first underground interconnection line, wherein the backside surface is opposite to the original semiconductor surface.
According to another aspect of the invention, the semiconductor circuit structure further comprises a fourth underground interconnection line under the original semiconductor surface and electrically connected to the second underground interconnection line through a fourth connecting via, wherein the depth between the top surface of the second underground interconnection line and the original semiconductor surface is different from the depth between the top surface of the fourth underground interconnection line and the original semiconductor surface.
Another embodiment of the present invention provides semiconductor circuit structure with underground interconnection lines for power gating. The semiconductor circuit structure comprises a semiconductor substrate with an original semiconductor surface; a first set of circuit blocks formed based on the semiconductor substrate; a first shallow trench isolation (STI) extending along the first set of circuit blocks; a first underground interconnection line within the first STI region and positioned under the original semiconductor surface, wherein each circuit block is electrically connected to the first underground interconnection line; a first power source electrically connected to a second underground interconnection line through a first connecting via, wherein the second underground interconnection line is positioned under the original semiconductor surface; and a power gating switch between the first underground interconnection line and the second underground interconnection line, wherein the power gating switch selectively transmits the voltage value of the first power source from the second underground interconnection line to the first underground interconnection line.
According to another aspect of the invention, the first connecting via is extended from the original semiconductor surface to the first underground interconnection line; or the first connecting via is extended from a backside surface of the semiconductor substrate to the first underground interconnection line, wherein the backside surface is opposite to the original semiconductor surface.
According to another aspect of the invention, the depth between the top surface of the first underground interconnection line and the original semiconductor surface is different from the depth between the top surface of the second underground interconnection line and the original semiconductor surface; or the depth between the top surface of the first underground interconnection line and the original semiconductor surface is the same or substantially the same as the depth between the top surface of the second underground interconnection line and the original semiconductor surface.
Another embodiment of the present invention provides a semiconductor circuit structure with underground interconnection line within the semiconductor substrate for common node connection. The semiconductor circuit structure includes a semiconductor substrate with an original semiconductor surface; a first set of circuit blocks formed based on the semiconductor substrate; a first shallow trench isolation (STI) extending along the first set of circuit blocks; a first underground interconnection line within the first STI region and positioned under the original semiconductor surface, wherein one terminal of each circuit block is electrically connected to the first underground interconnection line; and a supply circuit electrically connected to the first underground interconnection line and selectively transmitting a first predetermined signal to the first set of circuit blocks.
According to another aspect of the invention, the supply circuit comprises a first switch between the first underground interconnection line and a first signal generator configured to generate the first predetermined signal, the first signal generator is electrically connected to the first switch through a first connecting via, and the first switch is electrically connected to the first underground interconnection line, wherein the first predetermined signal is selectively transmitted to the first set of circuit blocks through the first switch.
According to another aspect of the invention, the first predetermined signal is a power signal and the first signal generator is a power source.
According to another aspect of the invention, the semiconductor circuit structure further comprises a second supply circuit comprising a second switch between the first underground interconnection line and a second signal generator, the second signal generator is electrically connected to the second switch through a second connecting via, and the second switch is electrically connected to the first underground interconnection line, wherein a second predetermined signal generated by the second signal generator is selectively transmitted to the first set of circuit blocks through the second switch.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
The underground interconnection (UGI) line has been proposed in U.S. Pat. No. 11,417,369, and the entirety of the above-mentioned patent is hereby incorporated by reference herein and made a part of this specification. The underground interconnection line is positioned under the original semiconductor surface of the semiconductor substrate. Furthermore, the underground interconnection line can be formed within the STI region and can be connected to the transistor source or drain terminal through a connecting plug within the active area accommodating the transistor. Such connecting plug is connected to a sidewall of the underground interconnection line. The proposed UGI structure within the middle side of the semiconductor substrate can be used for signals or power delivery. The present invention illustrates three examples: power mesh, power gating and common node signal distribution applications.
The possible material of the metal used for Underground interconnection line regarding signal/power delivery could be Tungsten, but due to the sensitivity of Tungsten materials to oxide or oxidation process, it is better that the tungsten layer could be covered by another TiN layer or suitable layer. In this invention, detailed protection process for the tungsten layer is not described, but it is assumed that the metal layers including Tungsten layers are well treated to avoid any oxidation directly over it. Of course, there are some appropriate metal layers suitably used for Underground interconnection lines and word lines rather than be limited a specific type of metal material which is not suitably inserted in the integrated process.
The first example is underground interconnection line is used for power distribution network. Please refer to
The underground interconnection line is named as “metal-B1” and positioned within STI region of the semiconductor substrate, as shown in the Z direction view of
The connecting plug 121 from the underground interconnection line (UGI) to the source/drain terminal of each transistor is formed in the active area of the transistor and represented by “Connector between Source/Drain and metal-B1” in
Of course, in another embodiment such “metal-B1” and “metal-B2” layers could be used to transmit other signals rather than the power VDD or VSS.
The other embodiment of the present invention regarding the underground interconnect is for power gating methodology. As shown in
When underground power rail is used in power gating, it yields couple benefits:
In one embodiment, the header switch 21 includes a PMOS transistor 29 as a switch, and one terminal of the header switch 21 or the transistor 29 is connected to the underground interconnection line 272 which supply VDD. Such VDD signal could be provided from the original semiconductor surface as shown in
In another embodiment, the header switch 21 may include multiple transistors, such as, a first PMOS transistor 291 and a second PMOS transistor 292. One terminal of the first PMOS transistor 291 is connected to the underground interconnection line 2721 which supply VDD, and the other terminal of the first PMOS transistor 291 is connected to the underground interconnection line 2711 which transmits gated VDD. One terminal of the first PMOS transistor 292 is connected to the underground interconnection line 2722 which supply VDD, and the other terminal of the first PMOS transistor 291 is connected to the same underground interconnection line 2711.
The other embodiment of the present invention regarding the underground interconnection is for signal distribution through a common node. The signal could be data signal (such as, logic “1” or “0”) or power signal (such as, VDD or VSS for power supply) from a signal generator. The common node in circuitry refers to a node extensively interconnected with a plurality of circuit blocks, each circuit could be the same or different, such as logic circuit or DRAM related circuit with transistors or other circuitry. To mitigate resistance along these common nodes, wide or thick metal layers are employed to reduce resistivity. It is evident that these common nodes typically consume a significant portion of metal routing resources. Underground interconnection for common node application can reduces the routing resources for common nodes and potentially can reduce power consumption and event reduce the chip size.
In
In summary, the invention presents a new architecture of power mesh, power gating and common node signal distribution utilizing underground interconnection lines. Such underground interconnection lines are positioned within the STI region of the semiconductor substrate and connected to the transistors through the connecting plugs in the active area accommodating the transistors. Such underground interconnection lines can reduce a lot of vertical and horizontal metal routing resources in the power gating application, and can reduces the routing resources for common nodes and potentially can reduce power consumption and event reduce the chip size for common node application. Such underground interconnect lines also provide additional layers in the substrate for simplifying signal or power delivery. In addition, the underground interconnect lines with close proximity to the transistors greatly reduce the resistance and parasitic capacitor of the connection from power or signal wires to transistors.
Although the present invention has been illustrated and described with reference to the embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
This application claims the priority benefit of U.S. provisional application Ser. No. 63/461,623, filed on Apr. 25, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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63461623 | Apr 2023 | US |