This application claims priority of Taiwan Patent Application No. 112150043, filed on Dec. 21, 2023, the entirety of which is incorporated by reference herein.
The present invention relates to a semiconductor device, and, in particular, to a semiconductor device with an improved gate coupling ratio and a method for forming the same.
As the size of electronic products and semiconductor devices continues to shrink, many challenges arise. For example, in the flash memory manufacturing process, the number of electrons that can be controlled by the control gate decreases as the device is scaled down. Moreover, deepening the control gate trench between floating gates increases the risk of a short circuit between the floating gates. Therefore, the industry still needs to improve the manufacturing method of flash memory to overcome the problems caused by scaling down.
An embodiment of the present invention provides a semiconductor device. The semiconductor device includes a substrate, a plurality of isolation structures, a plurality of semiconductor structures, a dielectric structure, and a control gate. The isolation structures are disposed in the substrate. The semiconductor structures are disposed between the isolation structures. Each semiconductor structure includes: a tunneling dielectric layer disposed on the substrate, and a floating gate disposed on the tunneling dielectric layer. The floating gate includes an upper portion and a lower portion. The width of the lower portion is greater than or equal to the width of the upper portion. The upper portion includes a flat part and a protruding part protruding from the flat part. The width of the flat part is greater than the width of the protruding part. A dielectric structure is further disposed on the semiconductor structures. A control gate is further disposed on the dielectric structure.
An embodiment of the present invention provides a method for forming a semiconductor device. The method of forming the semiconductor device includes providing a substrate; forming a plurality of semiconductor structures and a plurality of isolation structures on the substrate. The semiconductor structures and the isolation structures are staggered. The forming the semiconductor structure includes: sequentially forming a floating gate layer and a protective layer on the substrate. The method further includes: recessing the isolation structures to expose a portion of the floating gate layer of each semiconductor structure; patterning the protective layer of each semiconductor structure to reduce the width of the protective layer; and using the patterned protective layer as an etching mask, etching the floating gate layer of each semiconductor structure to form a floating gate layer that is narrow at top and wide at bottom; oxidizing the floating gate layer that is narrow at top and wide at bottom and is not covered by the isolation structure, and the remaining floating gate layer used as a floating gate with three different widths.
The present invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
The following description is made for the purpose of illustrating the general principles of the invention and should not be taken in a limiting sense. The scope of the invention is best determined by reference to the appended claims.
Embodiments of the present invention increase the number of electrons controlled by the floating gate by making a portion of the floating gate have dopants. Furthermore, the floating gate with a protruding part is provided to increase the coverage of the control gate to the floating gate. Moreover, making the floating gate have three different widths (i.e., increasing in width as it approaches the tunneling dielectric layer), which may improve gate coupling gate (GCR) of the floating gate and the control gate while preventing short circuits between floating gates.
According to some embodiments of the present invention,
First, please referring to
In some embodiments, the substrate 100 may be an element semiconductor substrate, such as a silicon substrate or a germanium substrate; or a compound semiconductor substrate, such as a silicon carbide substrate, a gallium arsenide substrate, a gallium phosphide substrate, an indium phosphide substrate, an indium arsenide substrate and/or an indium antimonide substrate; or an alloy semiconductor, such as SiGe, GaAsP, AlInAs, AlGaAs, GaInAs, GaInP, GaInAsP, and/or a combination thereof.
Next, continuing referring to
In some embodiments, the tunneling dielectric layer 210 may include an oxide, a nitride, an oxynitride, or a combination thereof. For example, the tunneling dielectric layer 210 may be silicon oxide, silicon nitride, silicon oxynitride, high-k materials, or a combination thereof. In some embodiments, the formation of the tunneling dielectric layer 210 may include a deposition process or a thermal oxidation process. The aforementioned deposition process may include a chemical vapor deposition (CVD) process, a physical vapor deposition (PVD) process, an atomic layer deposition (ALD) process, or other suitable processes.
It should be noted that the thickness of the tunneling dielectric layer 210 in the peripheral area 20 is thicker than that in the array area 10 in order to withstand a larger voltage.
In some embodiments, the floating gate layer 220 includes an upper portion 220U with dopants and a lower portion 220L without dopants. In some embodiments, the dopants may include N-type or P-type dopants such as nitrogen, arsenic, phosphorus, antimony ions, or boron, aluminum, gallium, indium, boron trifluoride ions (BF3+). In the embodiment of the present invention, the dopant is P-type, thereby increasing the number of electrons for subsequent control of the control gate.
In some embodiments, floating gate layer 220 may include conductive materials. For example, the floating gate layer 220 may be doped or undoped polysilicon, amorphous silicon, metal, metal nitride, conductive metal oxide, or combinations thereof. In some embodiments, the formation of may include a deposition process. The aforementioned deposition process may include, for example, a chemical vapor deposition (CVD) process, a physical vapor deposition (PVD) process, an atomic layer deposition (ALD) process, sputtering, resistance heating evaporation, electron beam evaporation, or other suitable processes.
In some embodiments, the protective layer 230 includes an oxide layer 230O and a nitride layer 230N to protect the underlying film layer from being affected by the process.
In some embodiments, the oxide layer 230O includes an oxide, such as tetraethyl orthosilicate (TEOS) oxide. In some embodiments, nitride layer 230N includes nitride, such as silicon nitride (SiN) or silicon oxynitride (SiON). The formation of the oxide layer 230O and the nitride layer 230N may include a deposition process similar to the above, which will not be repeated again here.
The isolation structures 300 are used to define active areas (located on both sides of the isolation structure 300). That is, the isolation structures 300 are disposed between the semiconductor structures 200.
In some embodiments, the isolation structure 300 may be a single layer or multiple layer structure. In the embodiment of the present invention, the isolation structure is a multiple-layer structure, such as an isolation liner 310 and an isolation filling layer 320 on the isolation liner 310. In some embodiments, the isolation structure 300 (including the isolation liner 310 and the isolation filling layer 320) may include dielectric materials, such as silicon oxide, silicon nitride, silicon oxynitride, phosphosilicate glass, borophosphosilicate glass, fluorosilicate glass, undoped silica glass, organosilicate glass, SiOxCy, spin-on glass, tetraethoxysilane, low dielectric constant dielectric materials, or combinations thereof.
It should be noted that, according to the required design, the pitch P2200 of the semiconductor structures 200 in the peripheral area 20 is greater than the pitch P1200 of the semiconductor structures 200 in the array area 10, so the shape displayed by the isolation structure 300 will also be slightly different. For example, as shown in
In some embodiments, the formation of the semiconductor structure 200 and the isolation structure 300 may include: forming a semiconductor structure stack layer on the substrate 100; using a patterned mask and etching the semiconductor structure stack layer by an etching process to generate a plurality of trenches; depositing isolation structure materials in these trenches by a deposition process; removing excess isolation structure materials by a removal process, and the semiconductor structure stack layer is divided into a plurality of semiconductor structures 200 by the trenches, and the remaining isolation structure materials are viewed as the isolation structure 300.
The aforementioned etching process may include an anisotropic etching process, such as a dry etching process. The aforementioned removal process may include a planarization process or the aforementioned etching process. The aforementioned planarization process may include chemical mechanical polishing (CMP).
Continuing referring to
In detail, as shown in
In some embodiments, the spacer layer 400 may include dielectric materials, such as silicon oxide. The formation of the spacer layer 400 may include a deposition process similar to that described above, such as an atomic layer deposition (ALD) process.
Next, referring to
In detail, the opening O1 and the opening O2 are respectively formed between the semiconductor structures 200 in the array area 10 and in the peripheral area 20. It should be noted that the opening O1 may become deeper due to recessing, or it may be roughly equivalent to the opening O1 in
In some embodiments, an annealing process may be further performed on the isolation structures 300 to further strengthen the isolation structures 300.
Next, referring to
In other embodiments, the steps of
Next, referring to
In some examples, the upper portion 220U of the floating gate layer 220 has a width W220U, and the patterned nitride layer 230N′ has a width W230N′. In the embodiment of the present invention, the width W220U is greater than the width W230N′. In some embodiments, the ratio of width W230N′ to width W220U may be in the range between 30% and 80%, preferably between 40% and 70%, and more preferably between 45% and 65%. Within the above range, the coverage of the subsequent control gate to the floating gate may be effectively improved and the gate coupling rate may be increased.
In some embodiments, the degree of shrinkage on the opposing sides of the nitride layer 230N′ is substantially the same. In some embodiments, the height of nitride layer 230N is also etched. That is, the nitride layer 230N is higher than the patterned nitride layer 230N′.
In some embodiments, the patterning of the nitride layer 230N may include a photolithography process and an etching process. The aforementioned etching process includes an isotropic wet etching process, such as using etching chemicals such as hot phosphoric acid (H3PO4). In some embodiments, using hot phosphoric acid as a wet etching process has a high etching selectivity ratio, so that the nitride layer 230N may be etched without substantially etching other film layers.
Next, referring to
In some embodiments, since an anisotropic etching process is used to etch the floating gate layer 220, the upper portion 220U of the floating gate layer 220 is etched, and the top surface of the etched upper portion 220U of the floating gate layer 220 is curved and has a protrusion.
Next, referring to
In some embodiments, the ratio of the thickness of the floating gate oxide layer 500 and the width of the floating gate layer 220′ may be 3%-20%. Within this range, a certain amount of charge may be accumulated in the floating gate.
In some embodiments, the sum of twice of the thickness of the floating gate oxide layer 500 and the width of the upper portion 220U″ of the floating gate 220″ is substantially equal to the width of the lower portion 220L of the floating gate 220″. That is, the width of the upper portion 220U″ of the floating gate 220″ is less than the width of the lower portion 220L of the floating gate 220″.
Next, referring to
Next, refer to
In some embodiments, the ratio of the width W220UP of the protruding part 220UP to the width W220UFB of the body region 220UFB of the flat part 220UF may be greater than 0 and less than 1, such as between 0.3˜0.8, or further between 0.4˜0.7. In some embodiments, the ratio of the width W220UFB of the body region 220UFB of the flat part 220UF to the width W220L of the lower portion 220L may be greater than 0 and less than 1, such as between 0.4˜0.95, or further between 0.5˜0.85. Within the above range, it is possible to increase the coverage area of the subsequently formed control gate to the floating gate 220″ while retaining the number of electrons in the floating gate 220″.
Next, referring to
Next, referring to
Based on the above, by the profile of the floating gate (referring to
According to other embodiments of the present invention,
Next, the protective layer 230 in the array area 10 and in the peripheral area 20 is patterned to obtain the device as shown in
Next, similar to the methods of
For details, referring to
Next, similar to the method of
In summary, embodiments of the present invention may improve the gate coupling rate between the floating gate and the control gate while preventing two floating gates from being short-circuited by having the floating gate with an upper portion and a lower portion including a protruding part and a flat part. Furthermore, the protruding part provided by the present invention increases the coverage of the control gate to the floating gate. Furthermore, as the upper portion of the floating gate with dopants, the number of electrons in the floating gate is increased.
While the invention has been described by way of example and in terms of the preferred embodiments, it should be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
| Number | Date | Country | Kind |
|---|---|---|---|
| 112150043 | Dec 2023 | TW | national |