This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-023250, filed Feb. 17, 2023, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a semiconductor device and a method for manufacturing the same.
When manufacturing a three-dimensional semiconductor memory, there is a problem how to select a structure and a forming method of a memory cell.
Embodiments provide a semiconductor device capable of forming a suitable memory cell and a method for manufacturing the same.
In general, according to one embodiment, a semiconductor device includes a stacked film including a plurality of electrode layers and a plurality of first insulating films alternately stacked on top of one another; a second insulating film extending along an upper surface, a lower surface, and a side surface of at least one of the plurality of electrode layers; a charge storage layer extending along a side surface of the second insulating film with a third insulating film interposed between the second insulating film and the charge storage layer; and a semiconductor layer extending along a side surface of the charge storage layer with a fourth insulating film interposed between the charge storage layer and the semiconductor layer. A hydrogen concentration in the fourth insulating film is equal to or higher than a hydrogen concentration in the charge storage layer. The hydrogen concentration in the charge storage layer is equal to or higher than a hydrogen concentration in the third insulating film. The hydrogen concentration in the third insulating film is equal to or higher than a hydrogen concentration in the second insulating film.
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In
The semiconductor device of the present embodiment includes a core insulating film 1, a channel semiconductor layer 2, a tunnel insulating film 3, a charge storage layer 4, a block insulating film 5, and an electrode layer 6. The block insulating film 5 includes an insulating film 5a and an insulating film 5b. The electrode layer 6 includes a barrier metal layer 6a and an electrode material layer 6b. The tunnel insulating film 3 is an example of a fourth insulating film. The insulating film 5a is an example of a third insulating film. The insulating film 5b is an example of a second insulating film.
In
The core insulating film 1, the channel semiconductor layer 2, the tunnel insulating film 3, the charge storage layer 4, and the insulating film 5a are formed in the memory hole H1 and form a memory cell of the three-dimensional semiconductor memory. The insulating film 5a is formed on side surfaces of the electrode layer and the insulating film in the memory hole H1, and the charge storage layer 4 is formed on a side surface of the insulating film 5a. The charge storage layer 4 may accumulate a signal charge of the three-dimensional semiconductor memory. The tunnel insulating film 3 is formed on a side surface of the charge storage layer 4, and the channel semiconductor layer 2 is formed on a side surface of the tunnel insulating film 3. The channel semiconductor layer 2 functions as a channel of the three-dimensional semiconductor memory. The core insulating film 1 is formed on a side surface of the channel semiconductor layer 2.
The insulating film 5a is, for example, a silicon oxide (SiO2) film. The charge storage layer 4 is, for example, a silicon nitride (SiN) film. The tunnel insulating film 3 is, for example, a silicon oxynitride (SiON) film. The tunnel insulating film 3 may be the SiO2 film. The channel semiconductor layer 2 is, for example, a polysilicon layer. The core insulating film 1 is, for example, a SiO2 film.
The insulating film 5b, the barrier metal layer 6a, and the electrode material layer 6b are formed between two insulating films among the plurality of insulating films, and are sequentially formed on a lower surface of an upper insulating film, an upper surface of a lower insulating film, and the side surface of the insulating film 5a. Therefore, the insulating film 5b is formed on an upper surface, a lower surface, and a side surface of the electrode layer 6, and the insulating film 5a is formed on a side surface of the insulating film 5b. The plurality of insulating films are examples of the first insulating film.
The insulating film 5b is, for example, a hafnium oxide (HfOx) film. The insulating film 5b may be an aluminum oxide (AlOx) film or a zirconium oxide (ZrOx) film (x represents a positive real number). The barrier metal layer 6a is, for example, a titanium nitride (TiN) film. The electrode material layer 6b is, for example, a tungsten (W) layer.
The tunnel insulating film 3, the charge storage layer 4, the insulating film 5a, the insulating film 5b, and the like of the present embodiment contain hydrogen, for example, contain hydrogen atoms as impurity atoms. For example, in a case of forming the SiO2 film, the SiN film, the SiON film, or the like described above, the hydrogen atoms penetrate into the tunnel insulating film 3, the charge storage layer 4, the insulating film 5a, the insulating film 5b, and the like by using a source gas containing silicon and hydrogen. When hydrogen concentrations in the tunnel insulating film 3, the charge storage layer 4, the insulating film 5a, and the insulating film 5b are denoted by A3, A4, A5a, and A5b, respectively, in the present embodiment, the relationship of A3≥A4≥A5a≥A5b is established. The hydrogen concentration A4 in the charge storage layer 4 of the present embodiment is, for example, equal to or lower than 1.0×1020 atoms/cm3. Further details of the hydrogen concentrations A3, A4, A5a, and A5b of the present embodiment will be described below.
First, the substrate 11 is prepared, and a stacked film 12 alternately including a plurality of sacrificial layers 13 and a plurality of insulating films 14 is formed on the substrate 11 (
Next, a plurality of memory holes H1 are formed in the stacked film 12 by photolithography and reactive ion etching (RIE) (
Next, the insulating film 5a, the charge storage layer 4, the tunnel insulating film 3, the channel semiconductor layer 2, and the core insulating film 1 are sequentially formed on side surfaces of the stacked films 12 in each of the memory holes H1 (
Next, a plurality of slits (not shown) are formed in the stacked film 12, and the sacrificial layer 13 is removed from the slits with a chemical solution such as a phosphoric acid aqueous solution. As a result, a plurality of recessed portions H2 are formed in the stacked film 12 (
Next, the insulating film 5b, the barrier metal layer 6a, and the electrode material layer 6b are sequentially formed on the surfaces of the insulating films 5a and 14 in each of the recessed portions H2 (
Each recessed portion H2 is formed between the two insulating films 14 adjacent to each other in the Z direction. In each recessed portion H2, the insulating film 5b, the barrier metal layer 6a, and the electrode material layer 6b are sequentially formed on the lower surface of the upper insulating film 14, the upper surface of the lower insulating film 14, and the side surface of the insulating film 5a. As a result, each electrode layer 6 is formed between the insulating films 14 with the insulating film 5b interposed therebetween.
As such, the semiconductor device of the present embodiment is manufactured (
When the annealing gas is N2O gas, NO gas, or NOx gas, the molecules contained in the annealing gas are N2O molecules, NO molecules, or NOx molecules. The molecules contain N atoms and O atoms, but do not contain H (hydrogen) atoms. As described above, it is desirable that the molecules contained in the annealing gas of the present embodiment contain N atoms and O atoms, and do not contain H atoms. The molecules contained in the annealing gas are examples of the first molecule.
According to the present embodiment, by performing the RTP shown in
In addition, according to the present embodiment, it is possible to greatly reduce a hydrogen concentration in a film close to the recessed portion H2 and to slightly reduce a hydrogen concentration in a film far from the recessed portion H2. As a result, it is possible to realize the relationship of A3≥A4≥A5a≥A5b with respect to the hydrogen concentrations A3, A4, A5a, and A5b in the tunnel insulating film 3, the charge storage layer 4, the insulating film 5a, and the insulating film 5b. According to such a concentration gradient, it is possible to further improve the write efficiency.
Next, the material of the insulating film 5b will be described.
The insulating film 5b is, for example, a HfOx film. When the insulating film 5b is the HfOx film, it is possible to improve the charge retention characteristics and the erasing characteristics of the memory cell as compared with a case where the insulating film 5b is the AlOx film. On the other hand, when the insulating film 5b is the HfOx film, there is a concern that the write characteristics of the memory cell may deteriorate as compared with a case where the insulating film 5b is the AlOx film.
Therefore, in the present embodiment, the insulating film 5b, the insulating film 5a, the charge storage layer 4, the tunnel insulating film 3, and the like are annealed by the RTP described above. As a result, it is possible to solve the problem of deterioration of the write characteristics of the memory cell by improving the write saturation and the write efficiency of the memory cell.
According to the RTP of the present embodiment, it is possible to improve the charge retention characteristics and the erasing characteristics of the memory cell even when the insulating film 5b is the HfOx film or when the insulating film 5b is other than the HfOx film (for example, the AlOx film). According to the RTP of the present embodiment, when the insulating film 5b is the HfOx film, it is possible to improve the charge retention characteristics and the erasing characteristics of the memory cell, and it is possible to further improve the write characteristics of the memory cell.
Reference symbol R shown in
In the step shown in
Each of
A line C1 shown in
In the example shown in
On the other hand, the H concentration indicated by the line C3, that is, the H concentration after performing the RTP, increases as it progresses in the X direction. The reason is that the RTP of the present embodiment greatly reduces the H concentration at the position close to the recessed portion H2 and slightly reduces the hydrogen concentration at the position far from the recessed portion H2. The line C3 has a monotonically increasing function in which the H concentration increases as X increases. On the line C3, a relationship of A3≥A4≥A5a≥A5b is established between the H concentration A3 at a certain point in the tunnel insulating film 3, the H concentration A4 at a certain point in the charge storage layer 4, the H concentration A5a at a certain point in the insulating film 5a, and the H concentration A5b at a certain point in the insulating film 5b. According to such a concentration gradient, it is possible to improve the write efficiency of the memory cell. The line C3 is a straight line in which the relationship of A3≥A4≥A5a≥A5b is established, but alternatively, the line C3 may be a curve in which the relationship of A3≥A4≥A5a≥A5b is established.
On the line C3, the hydrogen concentration A4 at all of the points in the charge storage layer 4 may be equal to or lower than 1.0×1020 atoms/cm3, or only the hydrogen concentration A4 at some of the points in the charge storage layer 4 may be equal to or lower than 1.0×1020 atoms/cm3. For example, the average of the hydrogen concentration A4 in the charge storage layer 4 may be equal to or lower than 1.0×1020 atoms/cm3. In the present embodiment, it is desirable that the hydrogen concentration A4 at all the points in the charge storage layer 4 is equal to or lower than 1.0×1020 atoms/cm3.
The slit H3 may be filled only with the insulating film 21 or may be filled with the insulating film 21 and the wiring layer. Accordingly, it is possible to provide a wiring (for example, a gate line) in the slit H3.
The steps in
The electrode material layer 6b in
As described above, in the present embodiment, the relationship of A3≥A4≥A5a≥A5b is established between the H concentration A3 in the tunnel insulating film 3, the H concentration A4 in the charge storage layer 4, the H concentration A5a in the insulating film 5a, and the H concentration A5b in the insulating film 5b. Therefore, according to the present embodiment, it is possible to form a memory cell having suitable characteristics. For example, by realizing the relationship of A3≥A4≥A5a≥A5b, it is possible to improve the write saturation and the write efficiency of the memory cell. In addition, according to the present embodiment, by performing the RTP using a gas containing nitrogen and oxygen (for example, N2O gas), it is possible to realize the relationship of A3≥A4≥A5a≥A5b.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.
Number | Date | Country | Kind |
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2023-023250 | Feb 2023 | JP | national |