This application claims benefit of priority to Korean Patent Application No. 10-2022-0000409 filed on Jan. 3, 2022, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a semiconductor device and a method of fabricating the same.
A multigate transistor, in which a fin-type silicon body is formed on a substrate and a gate is formed on a surface of the silicon body, has been proposed as a scaling technique for increasing the density of semiconductor devices.
Since such multigate transistors use three-dimensional channels, they may be scaled. In addition, current control capability may be improved without increasing a gate length of such multigate transistors.
As a distance between the fins is reduced to decrease a cell area, an etching process using a mask may be performed a plurality of times for a process of cutting a fin. Therefore, the process has become complex and more difficult in decreasing a cell area.
Example embodiments provide a highly integrated semiconductor device.
Example embodiments provide a method of fabricating a highly integrated semiconductor device.
According to an example embodiment, a semiconductor device includes a first active fin extending in a first direction and having first fin-type patterns aligned with each other with a first separation region therebetween; a second active fin extending in the first direction and having second fin-type patterns aligned with each other with a second separation region therebetween, wherein the first and second separation regions are arranged to not overlap each other in a second direction that intersects the first direction, and wherein a first trench region between the first and second active fins has a first depth; a third active fin extending in the first direction adjacent to the first active fin, wherein a second trench region between the first and third active fins has a second depth that is greater than the first depth; a fourth active fin extending in the first direction adjacent to the second active fin, wherein a third trench region between the second and fourth active fins has a third depth that is greater than the first depth; at least one first gate line extending in the second direction and intersecting the first and second active fins and the third active fin; and at least one second gate line extending in the second direction and intersecting the first and second active fins and the fourth active fin. The first fin-type patterns and the second fin-type patterns are merged by the first trench region, and the second and third trench regions are connected to the first and second separation regions, respectively. A bottom of the first separation region is at a same level as a bottom of the second trench region, and a bottom of the second separation region is at a same level as a bottom of the third trench region.
According to an example embodiment, a first active fin extending in a first direction and having first and second fin-type patterns separated by a separation region; a second active fin extending in the first direction and having a central region overlapping the separation region in a second direction that intersects the first direction, and first and second end regions overlapping the first and second fin-type patterns, respectively, in the second direction, wherein a first trench region defining opposing side surfaces of the first and second active fins has a first depth; a third active fin extending in the first direction and having one side surface opposing another side surface of the first active fin, wherein a second trench region defining the another side surface of the first active fin and the one side surface of the third active fin has a second depth that is greater than the first depth; a first gate line extending the second direction and intersecting the first fin-type pattern of the first active fin and a first portion of the second active fin; and a second gate line extending in the second direction and intersecting the second fin-type pattern of the first active fin and a second portion of the second active fin. The first and second fin-type patterns of the first active fin are merged with the second active fin by the first trench region. The second trench region is connected to the separation region, and a bottom of the separation region is at substantially a same level as a bottom of the second trench region
According to an example embodiment, a first active fin extending in a first direction and having first fin-type patterns separated from each other by a first separation region; a second active fin extending in the first direction and having second fin-type patterns separated from each other by a second separation region, wherein the first and second separation regions overlap central regions of the second and first fin-type patterns, respectively, in a second direction that intersects the first direction, and the first and second fin-type patterns respectively overlap adjacent fin-type patterns, among the second and first fin-type patterns, in the second direction; a third active fin extending in the first direction adjacent to the first active fin; a fourth active fin extending in the first direction adjacent to the second active fin; a first trench region between the first and second active fins and having a first depth that is smaller than a depth of the first and second separation regions; a second trench region between the first and third active fins and having a second depth that is greater than the first depth; a third trench region between the second and fourth active fins and having a third depth that is greater than the first depth; first gate lines extending in the second direction and intersecting the third active fin and overlapping portions of the first and second fin-type patterns; and second gate lines extending in the second direction and intersecting the fourth active fin and the overlapping portions of the first and second fin-type patterns
According to an example embodiment, a method of fabricating a semiconductor device includes: forming a plurality of line patterns on a semiconductor substrate to extend in parallel to each other in a first direction, wherein the plurality of line patterns comprise first and second line patterns that are adjacent to each other, and a third line pattern on one side of the first line pattern; forming a hardmask on the semiconductor substrate and on the plurality of line patterns;
performing a lithography process using a photomask on the hardmask to form a photoresist pattern; forming a mask pattern from the hardmask using the photoresist pattern, wherein the mask pattern comprises a first portion on the first and second line patterns, a second portion on the third line pattern, a first opening between the first portion and the second portion, and a second opening extending from the first opening to separate the first line pattern; and etching the semiconductor substrate using the mask pattern to form a plurality of active fins extending in the first direction.
The above and other aspects, features, and advantages of the present disclosure will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings.
Hereinafter, example embodiments will be described with reference to the accompanying drawings. The terms first, second, third, etc. may be used herein merely to distinguish one element or direction from another. Relative terms such as “below” or “above” or “upper” or “lower” or “top” or “bottom” or “horizontal” or “lateral” or “vertical” may be used herein to describe a relationship of one element, layer or region to another element, layer or region as illustrated in the figures. It will be understood that these terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures.
Referring to
The semiconductor device 100 may have first to fourth active fins 105A, 105B, 105C, and 105D disposed to be mirror-symmetrical with respect to left and right regions of the semiconductor device 100. For example, as illustrated in
The device isolation layer 110 may define first to fourth active fins 105A, 105B, 105C, and 105D. As illustrated in
The semiconductor device 100 according to the present embodiment may not include a deep trench isolation (DTI) region, deeper than the STI region, because the first to fourth active fins 105A, 105B, 105C, and 105D may be formed by performing a mask process (for example, an EUV process) once. The device isolation layer 110 may be formed to expose upper regions of the first to fourth active fins 105A, 105B, 105C, and 105D. In some embodiments, the isolation layer 110 may have a curved upper surface having a level becoming higher or rising in a direction toward the first to fourth active fins 105A, 105B, 105C, and 105D.
Referring to
Each active fin 105A, 105B, 105C, 105D may constitute one or more fin field effect transistors (FinFETs). In the present embodiment, each of the active fins 105A, 105B, 105C, and 105D may constitute fin field effect transistors constituting the SRAM (see
In the present embodiment, the substrate 101 may have an active region having first conductivity type (for example, P-type), and may include a well W having second conductivity type (for example, N-type), different from the first conductivity type. The first and second active fins 105A and 105B may second-conductivity-type (for example, N-type) active fins for constituting a first-conductivity-type (for example, P-type) transistor, and the third and fourth active fins 105C and 105D may be first-conductivity-type (for example, P-type) active fins for constituting a second-conductivity-type (for example, N-type) transistor.
Referring to
A first trench region T1 having a first depth P1 may be formed between the first and second active fins 105A and 105B. The first trench region T1 may define opposing side surfaces of the first and second active fins 105A and 105B. Second and third trench regions T2 and T3 may be formed between the first and third active fins 105A and 105C and between the second and fourth active fins 105B and 105D, respectively. The second trench region T2 may define opposing side surfaces of the first and third active fins 105A and 105C, and the third trench region T3 may define opposing side surfaces of the second and fourth active fins 105B and 105D. A second depth P2 of the second trench region T2 and a third depth P3 of the third trench region T3 may be greater than the first depth P1.
As illustrated in
The first and second separation regions SP1 and SP2 may be a structure extending to a notch region to separate the first and second active fins 105A and 105B from the second and third trench regions T2 and T3, respectively. Each of the first and second separation regions SP1 and SP2 may have a depth, greater than the first depth P1 of the first trench region T1. As illustrated in
In the present embodiment, the first trench region T1 may have a portion TE extending to the first and second separation regions SP1 and SP2 in the first direction (for example, D1). Referring to
Referring to
The semiconductor device 100 according to the present embodiment may include a plurality of gate lines GL1, GL2, GL3, and GL4 extending in the second direction (for example, D2) and disposed to intersect at least one of the active fins 105.
Referring to
The gate dielectric layer 162 may be disposed between the active fin 105 and the gate electrode 165 and between the channel structure 140 and the gate electrode 165, as illustrated in
The gate electrode 165 may include a conductive material, for example, a metal nitride such as titanium nitride (TiN), tantalum nitride (TaN), or tungsten nitride (WN), and/or a metal such as aluminum (Al), tungsten (W), or molybdenum (Mo), or a semiconductor material such as doped polysilicon. In some embodiments, the gate electrode 165 may have a multilayer structure including two or more layers. In some embodiments, the gate electrode 165 may be disposed between adjacent transistors, and the gate electrode 165 may be separated by an additional separation portion (“GP” of
Gate spacers 164 may be disposed on opposite side surfaces of the gate electrode 165. In some embodiments, the gate spacers 164 may have a multilayer structure. For example, the gate spacers 164 may include an oxide, a nitride, or an oxynitride, or, for example, a low-κ dielectric.
The gate capping layer 166 may be disposed on the gate electrode 165, and a lower surface and side surfaces thereof may be surrounded by the gate electrode 165 and the gate spacer layers 164, respectively. For example, the gate capping layer 166 may include an oxide, a nitride, or an oxynitride.
As denoted by “B” of
As illustrated in
The source/drain regions 150 may be disposed on regions, in which the active fins 105 are recessed, on opposite sides of the gate lines GL1, GL2, GL3, and GL4. In the present embodiment, the source/drain region 150 may have an upper surface having a level, higher than a level of an upper surface of the active fin 105, by forming a recess in a region of the active fin 105 and performing selective epitaxial growth (SEG) on the recess. The source/drain regions 150 may be provided as a source region or a drain region of the fin field effect transistors (FinFET). Upper surfaces of the source/drain regions 150 may be disposed on a level the same as or similar to a level of lower surfaces of the gate lines GL1, GL2, GL3, and GL4 in the cross-section illustrated in
The source/drain regions 150 may include an epitaxial layer including impurities. For example, the active fins 105 may include impurities diffused from the source/drain regions 120 in a region in contact with the source/drain regions 150.
The cross-sections according to
In addition, the second source/drain regions 150N associated with the third and fourth active fins 105C and 105D may include a silicon (Si) epitaxial layer. A cross-section of the second source/drain region 150N may have a gentle hexagonal shape. The second source/drain regions 150N may be doped with N-type impurities in a manner similar to that of the first source/drain regions 150P. For example, the N-type impurities include phosphorus (P), nitrogen (N), arsenic (As), and/or antimony (Sb).
An interlayer insulating layer 190 may be disposed to cover the source/drain regions 150 and the gate lines GL1, GL2, GL3, and GL4. The interlayer insulating layer 190 may include at least one of, for example, an oxide, a nitride, or an oxynitride, or may include a low-κ dielectric. Contacts (195A and 195B of
As described above, each of the active fins 105A, 105B, 105C, and 105D may be coupled to the gate lines GL1, GL2, GL3, GL4 and the source/drain 150 to constitute a fin field effect transistor (FinFET). As described above, such a fin field effect transistor (FinFET) may be provided as transistors constituting an SRAM.
Hereinafter, the SRAM cell of the semiconductor device according to the present embodiment will be described in detail with reference to
Referring to
A first gate line GL1 may extend in a second direction (for example, D2) to be disposed to intersect the third active fin 105C and the overlapping portions. Similarly, a second gate line GL2 may be disposed to intersect the fourth active fin 105D and the overlapping portions. A third gate line GL3 may extend in the second direction (for example, D2) to be disposed to intersect the fourth active fin 105D. The fourth gate line GL4 may extend in the second direction (for example, D2) to be disposed to intersect the third active fin 105C. The third and fourth gate lines GL3 and GL4 may be disposed on the same line as the first and second gate lines GL1 and GL2, respectively. In some embodiments, the first and second gate lines GL1 and GL2 and the third and fourth gate lines GL3 and GL4 may be understood as a structure obtained by respectively forming the same gate line (or dummy gate line) and then separating the gate line from a gate separation portion (“GP” of
As illustrated in
Referring to
The first inverter INV1 may include a first pull-up transistor PU1 and a first pull-down transistor PD1 connected in series, and the second inverter INV2 may include a second pull-up transistor PU2 and a second pull-down transistor PD2 connected in series. The first pull-up transistor PU1 and the second pull-up transistor PU2 may be PMOS transistors, and the first pull-down transistor PD1 and the second pull-down transistor PD2 may be NMOS transistors.
The first inverter INV1 and the second inverter INV2 may constitute a single latch circuit. To this end, an input node of the first inverter INV1 may be connected to an output node of the second inverter INV2, and an input node of the second inverter INV2 may be connected to an output node of the first inverter INV1.
Referring to
Although not clearly illustrated in
Referring to
As described above, each of the first and second pull-up transistors PU1 and PU2 may be a P-type MOSFET, and each of the first and second pull-down transistors PD1 and PD2 and the first and second pass transistors PS1 and PS2 may be an N-type MOSFET.
In the substrate 101, the first and second active fins 105A and 105B may be N-type fins, and the third and fourth active fins 105C and 105D may be P-type fins. First source/drain regions 150P of the first and second active fins 105A and 105B, constituting the first pull-up transistor PU1, may be formed by re-growing a silicon-germanium (SiGe) epitaxial layer having a relatively high lattice constant. In the selectively and epitaxially grown SiGe layer, the content of Ge may vary depending on a growth direction. As described above, the first source/drain region 150P may have a pentagonal cross-section (see
The source/drain regions 150N of the first and second pull-down transistors PD1 and PD2 and the first and second pass transistors PS1 and PS2 may be formed by re-growing a Si or SiC epitaxial layer having a relatively low lattice constant. As described above, the second source/drain region 150N may have a hexagonal shape or a polygonal cross-section having a gentle angle (see
Although not illustrated, cross-sections of the second pull-up transistor PU2, the second pull-down transistor PD1, and the first pass transistor PS2 may also be understood to have structures, similar to those of the cross-sections illustrated in
Referring to
The semiconductor device 100 according to the present embodiment may be applied to transistors having various structures. As an example, the semiconductor device 100A illustrated in
Referring to
Referring to
The semiconductor device 100A according to the present example embodiment may further include a plurality of nanosheet-shaped channel layers 140, disposed to be vertically spaced apart from each other on active fins 105 (105A, 105B, 105C, and 105D of
The plurality of channel layers 140 may include two or more channel layers disposed on the active fin 105 to be spaced apart from each other in a third direction (for example, D3). The channel layers 140 may be spaced apart from upper surfaces of the active fin 105 while being connected to the source/drain regions 150. Each of the channel layers 140 may have a width the same as or similar to a width of the active fin 105 in the second direction (for example, D2), and may have a width the same as or similar to a width of each of the gate lines GL1, GL2, and G4 in the first direction (for example, D1). However, as described in the present embodiment, when an internal spacer 130 is employed, each of the channel layers 140 may have a width less than that of each side surface below the gate line GL.
The plurality of channel layers 140 may be formed of a semiconductor material, and may include at least one of, for example, silicon (Si), silicon germanium (SiGe), or germanium (Ge). The channel layers 140 may be formed of, for example, the same material as the substrate 101 (for example, the active region). The number and shape of the channel layers 140, constituting a single channel structure, may vary according to example embodiments.
The internal spacers 130 may be disposed on opposite side surfaces of the gate electrode layer 165 between the plurality of channel layers 140 in the first direction. The gate electrode 165 may be electrically separated from the source/drain regions 150P and 150N by the internal spacers 130. The internal spacers 130 may have a planar side surface facing the gate electrode 165 or a cross-section convexly rounded toward the gate electrode 165 (see
As described above, the semiconductor device according to the present embodiment may be applied to transistors having various structures. In addition to the above-described embodiments, the semiconductor device may be implemented as a semiconductor device including a vertical FET (VFET) having an active region extending in a direction that is substantially perpendicular to the upper surface of the substrate 101, and a gate structure surrounding the semiconductor device, or a semiconductor device including a negative capacitance FET (NCFET) using a gate insulating layer having ferroelectric properties.
Referring to
The plurality of line patterns LP may include two groups of line patterns arranged in a second direction (for example, D2), and each group of line patterns LP may include a pair of first line patterns LP1, a pair of second line patterns LP2 disposed on one side of the first line pattern LP1, and a pair of third line patterns LP3 disposed on the other side of the first line pattern LP1.
The plurality of line patterns LP employed in the present embodiment may include a plurality of spacers SP, extending in a first direction (for example, D1), and a mask pattern MP corresponding to the plurality of spacers SP. In an example embodiment, a first hardmask HM1 (denoted by a dashed line) may be formed on the substrate 101, and a self-aligned patterning process may be performed on the first hardmask HM1 in the first direction (for example, D1) to form a plurality of spacers SP, and the first hardmask HM1 may be patterned using the plurality of spacers SP to form line patterns LP including the mask pattern MP and the spacers SP.
The plurality of line patterns LP may be formed to have various shapes under conditions allowed in the self-aligned patterning process. For example, the plurality of spacers may have the same width, and an interval between the plurality of spacers may vary.
In the present embodiment, a distance d1 between the pair of first line patterns LP1 may be substantially the same as a distance d1 between the pair of second patterns and a distance d1 between the pair of fourth line patterns. A distance d2 between adjacent first and second line patterns may be the same as a distance d2 between adjacent first and third line patterns, but may be different from the distance d1 between the first line patterns and a distance d3 between two groups of adjacent line patterns.
Referring to
In some embodiments, the photoresist layer may be formed of a resist material for extreme ultraviolet (EUV) (for example, 135 nm). In other embodiments, the photoresist layer may be formed of a resist for an F2 excimer laser (157 nm), a resist for an ArF excimer laser (193 nm), or a resist for a KrF excimer laser (248 nm). The photoresist layer may include a positive type photoresist or a negative type photoresist. In some embodiments, a photoresist composition including a photosensitive polymer having an acid-labile group, a potential acid, and a solvent may be spin-coated on the second hardmask HM2 to form a photoresist layer including a positive photoresist.
Referring to
The first and second cut patterns CT1 and CT2 may define first and second notch regions NA1 and NA2 for the first and second separation regions SP1 and SP2 of
An EUV corner rounding improvement or optimization method through H-CR OPC employed in the present embodiment may be described with reference to
Referring to
Referring to
As described above, a notch region denoted by a dashed line (for example, the cut patterns CT1 and CT2) may be formed using the photomask PM having the optical approximation corrected cut patterns CT1 and CT2 according to the present embodiment.
Referring to
The photoresist pattern PR′ may include a first pattern PM1, obtained from the first serif portion SF1, and a pair of second patterns PM2a and PM2b obtained from a pair of second serif patterns SF2a and SF2b. The cut patterns CT1 and CT2 formed on the first pattern PM1 may sufficiently secure a vertical component of a side defining a cross-section of an active fin. As described above, inclination of the side of the cross-section by the cut patterns CT1 and CT2 in a second direction (for example, D2) may be significantly reduced to effectively prevent defects (for example, untuck and ghost fin) in which a location of an active fin during an EUV process for the active fin is not accurately aligned with a location of an end of the active fin during formation of a gate line due to an unavoidable error in which the location of the active fin varies in the second direction (for example, D2).
As illustrated in
Referring to
During the formation of the mask pattern FP and the removal of the photoresist pattern PR′, a single second line pattern and a single third line pattern disposed in an open region of the photoresist pattern PR′ may be removed and a portion, exposed by the cut patterns CT1 and CT2, of a pair of first line patterns may be removed. First and second separation openings SP1′ and SP2′ may be formed. A pair of first line patterns LP1a and LP1b may be separated into a plurality of (for example, two) patterns by the first and second separation openings SP1′ and SP2′, respectively.
The remaining mask pattern FP may include a second hardmask portion HP surrounding the remaining line patterns LP1a, LP1b, LP2, and LP3 together with the remaining line patterns LP1a, LP1b, LP2, and LP3. In the present embodiment, the mask pattern FP may include a first portion FP1 including a pair of first line patterns LP1a and LP1b, a second portion FP2 covering the remaining second line patterns LP2, and a second portion FP3 covering the remaining third line pattern LP3.
In addition, the mask pattern FP may have a first opening disposed between the first portion FP1 and the second portion FP2, a second opening disposed between the first portion FP1 and the third portion FP3, the first separation opening SP1′ extending from the first opening to separate adjacent first line patterns LP1a, and the second separation opening SP2′ extending from the second opening to separate adjacent first line patterns LP1b.
Referring to
The plurality of active fins 105 may include first and second active fins 105A and 105B corresponding to the first portion FP1, a third active fin 105C corresponding to the second portion FP2, and a fourth active fin 105D corresponding to the third portion FP3.
The first active fin 105A may include first and second fin-type patterns 105A1 and 105A2 separated by a first separation region SP1 corresponding to the first separation opening SP1′. Similarly, the second active fin 105B may include first and second fin-type patterns 105B1 and 105B2 separated by a first separation region SP2 corresponding to the second separation opening SP2′.
The first trench region T1 between the first and second active fins 105A and 105B may have a depth, smaller than a depth of each of the other trench regions, for example, the second to fourth trench regions T2, T3, and T4. Since the second hardmask material HP is present in the first portion FP1 corresponding to a space between the first and second active fins 105A and 105B, the first trench region T1 may be less etched than the other trench regions T2, T3, and T4 to have a relatively small depth. The first to fourth active fins 105A, 105B, 105C, and 105D may have a step structure ST of which a lower region has a width, greater than a width of an upper region due to the second hardmask portion HP.
As illustrated in
Referring to
Referring to
As illustrated in
Referring to
Subsequently, a dummy gate forming process, a source/drain forming process, and a gate line forming process may be additionally performed to fabricate the semiconductor device illustrated in
As described above, a cell having a complex structure (for example, an ultra-high-density SRAM) may be implemented by a simple process (for example, an EUV process performed once) through an active fin forming process using a mask having a notch region. For example, a mask may be designed using a hexagonal-corner rounding (H-CR) optical proximity correction (OPC) method to significantly reduce a distortion, so that an internal line of a notch region may introduce a vertical component to address an alignment error issue caused by an unavoidable error of an EUV process.
While example embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present inventive concept as defined by the appended claims.
Number | Date | Country | Kind |
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10-2022-0000409 | Jan 2022 | KR | national |