The present disclosure relates to a semiconductor device and a method of forming the same.
In recent years, the structures of semiconductor devices have been changed constantly, and the storage capacity of the devices has been increased continuously. Memory devices are used in storage elements for many products such as digital cameras, mobile phones, computers, etc. As the application increases, the demand for the memory device focuses on small size and large memory capacity. For satisfying the requirement, a memory device having a high element density and a small size and the manufacturing method thereof are in need.
In order to increase a storage capacity of the memory in a limited memory volume, a three dimensional (3D) memory is developed. In some 3D memory technologies, vertical channel structures may be disposed in blocks arranged in rows. For each block, a plurality of horizontal word lines is formed by stacking planar conductive layers that intersect with the vertical channel structures in the block, forming so-called gate-all-around memory cells.
An aspect of the disclosure provides a semiconductor device. The semiconductor device includes a stack including a plurality of insulating layers and a plurality of word plane conductors alternately arranged, a vertical pillar structure disposed in the stack, and a plurality of outer electrodes. The vertical pillar structure includes a conductive core, an inner electrode on a sidewall of the conductive core, and an ovonic threshold switch (OTS) layer on a sidewall of the inner electrode, in which the inner electrode is disposed between the conductive core and the OTS layer. The outer electrodes are disposed between the OTS layer and the word plane conductors, wherein a resistance of a material of the word plane conductors is less than a resistance of a material of the outer electrodes.
In some embodiments of the disclosure, the outer electrodes are directly in contact with the OTS layer and the word plane conductors.
In some embodiments of the disclosure, the material of the outer electrodes includes TIN, carbon, graphene, doped carbon, WN, TaN, or W.
In some embodiments of the disclosure, the material of the word plane conductors includes TIN, W, Al, Cu, TaN, Ru, Co, WN, or combinations thereof.
In some embodiments of the disclosure, a resistance of a material of the conductive core is less than a resistance of a material of the inner electrode.
In some embodiments of the disclosure, the material of the inner electrode includes TiN, carbon, graphene, doped carbon, WN, TaN, or W.
In some embodiments of the disclosure, the material of the conductive core includes TIN, W, AI, Cu, TaN, Ru, Co, WN, or combinations thereof.
In some embodiments of the disclosure, the inner electrode is continuously disposed on the sidewall and a bottom surface of the conductive core, and the OTS layer is continuously disposed on the sidewall and a bottom surface of the inner electrode.
In some embodiments of the disclosure, a plurality of sidewalls of the insulating layers are directly in contact with the OTS layer.
In some embodiments of the disclosure, a plurality of sidewalls of the insulating layers align with a plurality of sidewalls of the outer electrodes.
In some embodiments of the disclosure, the inner electrode is continuously disposed on the sidewall and a bottom surface of the conductive core, the OTS layer includes a plurality of OTS segments disposed on the sidewall of the inner electrode, and the OTS segments are spaced apart by the insulating layers.
In some embodiments of the disclosure, a plurality of sidewalls of the insulating layers are directly in contact with the inner electrode.
In some embodiments of the disclosure, a plurality of sidewalls of the insulating layers align with a plurality of sidewalls of the OTS segments.
In some embodiments of the disclosure, the outer electrodes are physically and electrically separated from each other by the insulating layers.
Another aspect of the disclosure provides a method of forming a semiconductor device. The method includes following steps. A stack includes a plurality of insulating layers and a plurality of word plane conductors alternately arranged is formed. A vertical pillar structure is formed in the stack, in which the vertical pillar structure includes a conductive core, an inner electrode on a sidewall of the conductive core, and an ovonic threshold switch (OTS) layer on a sidewall of the inner electrode, in which the inner electrode is disposed between the conductive core and the OTS layer. A plurality of outer electrodes are formed disposed between the OTS layer and the word plane conductors, wherein a resistance of a material of the word plane conductors is less than a resistance of a material of the outer electrodes.
In some embodiments of the disclosure, the step of forming a stack including a plurality of insulating layers and a plurality of word plane conductors alternately arranged includes forming a stack including the insulating layers and a plurality of sacrificial layers alternately arranged; and replacing the sacrificial layers with the word plane conductors.
In some embodiments of the disclosure, the step of forming a plurality of outer electrodes disposed between the OTS layer and the word plane conductors includes recessing the word plane conductors such that a plurality of side surfaces of the word plane conductors are recessed from a plurality of side surfaces of the insulating layers; depositing an electrode material on the side surfaces of the word plane conductors and on the side surfaces of the insulating layers; and removing protruding portions of the electrode material, wherein remaining portions of the electrode material are the outer electrodes, and a plurality of side surfaces of the outer electrodes align with the side surfaces of the insulating layers.
In some embodiments of the disclosure, the method further includes recessing the outer electrodes from the insulating layers, wherein the OTS layer includes a plurality of OTS segments filled between the outer electrodes and the inner electrode, and the OTS segments are spaced apart by the insulating layers.
In some embodiments of the disclosure, the step of forming a vertical pillar structure in the stack includes forming a hole in the stack; forming the OTS layer in the hole and directly in contact with the outer electrodes; forming the inner electrode on the OTS layer; and completely filling the hole with the conductive core.
In some embodiments of the disclosure, a resistance of a material of the conductive core is less than a resistance of a material of the inner electrode.
The semiconductor device of the disclosure is an OTS type memory device requiring set/reset currents to flow between the vertical pillar structures and the word plane. The material of the inner and outer electrodes adjacent the OTS layer is selected to provide good interface performance, and the material of conductive cores of the vertical pillar structures and the word plane conductor is selected to provide low resistance. Therefore, the performance of the semiconductor device can be improved.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the invention as claimed.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,
Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Reference is made to
Each of the vertical pillar structures 200 includes a conductive core 210, an inner electrode 220 wrapping a sidewall and a bottom surface of the conductive core 210, and an ovonic threshold switch (OTS) layer 230 wrapping a sidewall and a bottom surface of the inner electrode 220, in which the inner electrode 220 is disposed between the conductive core 210 and the OTS layer 230. In some embodiments, the conductive core 210 has a circular cross-section in the top view (as shown in
The outer electrodes 130 are disposed at the same level (e.g. the same word plane) of the word plane conductors 120, respectively. Namely, each of the word plane conductors 120 and the corresponding outer electrode 130 are sandwiched between the adjacent insulating layers 110. The outer electrodes 130 encircle the sidewall of each of the vertical pillar structures 200, respectively. Each of the outer electrodes 130 has a ring-shape cross-section in the top view (as shown in
Preferably, the material of the outer electrodes 130 is different from the material of the word plane conductors 120, and the material of the conductive core 210 is different from the material of the inner electrode 220 such that the electrical characteristic of the outer electrodes 130 is different from the electrical characteristic of the word plane conductors 120, and the electrical characteristic of the conductive core 210 is different from the electrical characteristic of the inner electrode 220.
For example, the word plane conductors 120 have a lower resistance than that of the outer electrodes 130, and the discrete outer electrodes 130 can provide good interface performance between the OTS layer 230 and the word plane conductors 120. Additionally, the conductive core 210 has a lower resistance than that of the inner electrode 220, and the inner electrode 220 can provide good interface performance between OTS layer 230 and the conductive core 210.
The semiconductor device 100 is an OTS type memory device which is a current device requiring set/reset currents to flow between the vertical pillar structures 200 and the word plane conductors 120. The semiconductor device 100 of the present disclosure uses different materials to provide low resistance and to provide good interface performance, respectively. Therefore, the performance of the semiconductor device 100 can be improved.
Reference is made to
In some embodiments, the stack of the insulating layers 110 and the word plane conductors 120 is formed on a substrate such as a silicon substrate. In some other embodiments, the stack of the insulating layers 110 and the word plane conductors 120 is formed on a substrate having a plurality of semiconductor components, such as a plurality of complementary metal-oxide-semiconductor (CMOS) components and other suitable circuits.
The insulating layers 110 are oxide layers such as silicon oxide layers, and the word plane conductors 120 are made of material having low resistance. For example, the low resistance material of the word plane conductors 120 includes TIN, W, Al, Cu, TaN, Ru, Co, WN, or combinations thereof. The insulating layers 110 and the word plane conductors 120 can be formed by any suitable deposition processes such as by an atomic layer deposition (ALD) process.
Reference is made to
Reference is made to
Reference is made to
The material of the electrode material 130′ is different from the material of the word plane conductors 120. More particularly, the material of the electrode material 130′ is also conductive, and the material of the word plane conductors 120 has a resistance less than the material of the electrode material 130′. The material of the electrode material 130′ is selected to have good interface performance between the OTS layer and the word plane conductors 120. For example, the material of the electrode material 130′ includes TIN, carbon, graphene, doped carbon, WN, TaN, or W.
Reference is made to
After the etching process, the outer electrodes 130 are formed only in the cavities 160 (as shown
Reference is made to
The material of the OTS material 230′ includes chalcogenide material selected for use as an ovonic threshold switch, such as As2Se3, ZnTe, or GeSe. In some embodiments, the material of the OTS material 230′ can include a chalcogenide in combination with one or more elements from the group consisting of Te, Se, Ge, Si, As, Ti, S, Sb, and combinations thereof.
The material of the additional electrode material 220′ is different from the material of the conductive material 210′. More particularly, the material of the additional electrode material 220′ is also conductive, and the material of the conductive material 210′ has a resistance less than the material of the additional electrode material 220′.
For example, the material of the conductive material 210′ includes TIN, W, Al, Cu, TaN, Ru, Co, WN, or combinations thereof. The material of the additional electrode material 220′ is selected to have good interface performance between the OTS material 230′ and the conductive material 210′. For example, the material of the additional electrode material 220′ includes TiN, carbon, graphene, doped carbon, WN, TaN, or W.
Reference is made to
Each of the vertical pillar structures 200 includes a conductive core 210, an inner electrode 220 directly in contact with the sidewall and the bottom surface of the conductive core 210, and an OTS layer 230 directly in contact with the sidewall and the bottom surface of the inner electrode 220. The outer electrodes 130 and the word plane conductors 120 together serve as gate structures to the vertical pillar structures 200 thereby forming gate-all-around memory cells.
The materials of the word plane conductors 120 and the conductive cores 210 are selected to provide low resistance, such that the set/reset currents to the semiconductor device 100 can be reduced. The materials of the word plane conductors 120 and the conductive cores 210 include TIN, W, Al, Cu, TaN, Ru, Co, WN, or combinations thereof. In some embodiments, the material of the word plane conductors 120 can be the same as the material of the conductive cores 210. In some embodiments, the material of the word plane conductors 120 can be different from the material of the conductive cores 210.
The materials of the inner electrodes 220 and the outer electrodes 130 are selected to provide good interface performance between the conductive cores 210 and the OTS layers 230 or between the OTS layers 230 and the word plane conductors 120, such that the OTS performance of the semiconductor device 100 can be improved. The materials of the inner electrodes 220 and the outer electrodes 130 include TIN, carbon, graphene, doped carbon, WN, TaN, or W. In some embodiments, the material of the outer electrodes 130 can be the same as the material of the inner electrodes 220. In some embodiments, the material of the outer electrodes 130 can be different from the material of the inner electrodes 220.
As illustrated in
Reference is made to
The side surfaces S3 of the outer electrodes 130A are recessed from the side surfaces S1 of the insulating layers 110, and the side surfaces S4 of the OTS segments 232 align with the side surfaces S1 of the insulating layers 110. The OTS segments 232 are discrete. The OTS segments 232 at different word planes are physically and electrically separated by at least one of the insulating layer 110. The OTS segments 232 at the same word plane are physically spaced apart by the word plane conductors 120 and the outer electrodes 130A.
The inner electrode 220 is directly and continuously in contact with the sidewall and the bottom surface of the conductive core 210, and the bottom surface of the inner electrode 220 is directly in contact with the bottommost insulating layer 110, without the OTS layer 230A in between. Each of the OTS segments 232 is directly in contact with the inner electrode 220 of the corresponding vertical pillar structure 200. Each of the insulating layers 110 is directly in contact with the inner electrode 220 of the corresponding vertical pillar structure 200.
Reference is made to
The semiconductor device of the disclosure is an OTS type memory device requiring set/reset currents to flow between the vertical pillar structures and the word plane. The material of the inner and outer electrodes adjacent the OTS layer is selected to provide good interface performance, and the material of conductive cores of the vertical pillar structures and the word plane conductor is selected to provide low resistance. Therefore, the performance of the semiconductor device can be improved.
Although the present disclosure has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present disclosure cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.