This application claims the benefit of priority to Chinese Patent Application No. 202311161632.1 filed on Sep. 8, 2023. The entire contents of this application are hereby incorporated herein by reference.
The present disclosure relates to a field of semiconductor technology, and in particular to a semiconductor device and a method of manufacturing a semiconductor device.
Compared with planar transistors and fin field-effect transistors, gate-all-around transistors have advantages such as relatively high gate control ability. Therefore, when transistors of different device types in an integrated circuit are all gate-all-around transistors, it is beneficial to improve operating performance of the integrated circuit.
In an aspect, the present disclosure provides a semiconductor device, including: a semiconductor substrate; and a first gate-all-around transistor and a second gate-all-around transistor formed on the semiconductor substrate and spaced apart from each other in a direction parallel to a surface of the semiconductor substrate. Each of the first gate-all-around transistor and the second gate-all-around transistor includes at least one nanostructure layer between a source region and a drain region. The nanostructure layer included in the first gate-all-around transistor and the nanostructure layer included in the second gate-all-around transistor are integrally formed. A thickness of each part of each nanostructure layer of the at least one nanostructure layer included in the first gate-all-around transistor in a length direction of the nanostructure layer included in the first gate-all-around transistor is less than a thickness of a corresponding nanostructure layer included in the second gate-all-around transistor. A thickness of a gate stack included in the first gate-all-around transistor is greater than a thickness of a gate stack included in the second gate-all-around transistor.
In another aspect, the present disclosure further provides a method of manufacturing a semiconductor device, including: providing a semiconductor substrate; and forming, on the semiconductor substrate, a first gate-all-around transistor and a second gate-all-around transistor spaced apart from each other in a direction parallel to a surface of the semiconductor substrate. Each of the first gate-all-around transistor and the second gate-all-around transistor includes at least one nanostructure layer between a source region and a drain region, and the nanostructure layer included in the first gate-all-around transistor and the nanostructure layer included in the second gate-all-around transistor are integrally formed. A thickness of each part of each nanostructure layer of the at least one nanostructure layer included in the first gate-all-around transistor in a length direction of the nanostructure layer included in the first gate-all-around transistor is less than a thickness of a corresponding nanostructure layer included in the second gate-all-around transistor. A thickness of a gate stack included in the first gate-all-around transistor is greater than a thickness of a gate stack included in the second gate-all-around transistor.
The accompanying drawings described here are intended to provide a further understanding of the present disclosure and constitute a part of the present disclosure. The illustrative embodiments and their explanations of the present disclosure are used to explain the present disclosure and do not constitute an improper limitation of the present disclosure, in the drawings:
Hereinafter, embodiments of the present disclosure will be described with reference to accompanying drawings. However, it should be understood that these descriptions are only illustrative and not intended to limit scope of the present disclosure. In addition, in the description below, descriptions of well-known structures and techniques have been omitted to avoid unnecessary confusion with concepts of the present disclosure.
Various structural diagrams according to embodiments of the present disclosure are shown in the accompanying drawings. These drawings are not drawn to scale, and for purpose of clear expression, certain details have been enlarged and may have been omitted. Shapes of various regions and layers shown in the figures, as well as their relative sizes and positional relationships, are only illustrative. In practice, there may be deviations due to manufacturing tolerances or technical limitations, and those skilled in the art may design regions/layers with different shapes, sizes, and relative positions as desired in practice.
In the context of the present disclosure, when a layer/component is referred to as being located “on” another layer/component, the layer/component may be directly located on the another layer/component, or there may be an intervening layer/component between them. In addition, if a layer/component is located “above” another layer/component in a certain orientation, then when the orientation is reversed, the layer/component may be located “below” the another layer/component. In order to make technical problems to be solved by the present disclosure, technical solutions of the present disclosure, and beneficial effects of the present disclosure clearer, the following will provide further detailed explanation of the present disclosure in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only intended to explain the present disclosure and are not intended to limit the present disclosure.
In addition, terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, the features containing the terms “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present disclosure, “multiple” or “plurality of” means two or more, unless otherwise specified. The meaning of “several” refers to one or more, unless otherwise specified.
In the description of the present disclosure, it should be noted that unless otherwise specified and limited, the terms “installation”, “connected”, and “connection” should be understood in a broad sense. For example, it may be a fixed connection, a detachable connections, or an integrated connections; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium; and it may be an internal connection of two components or an interaction between two components. For those skilled in the art, the specific meanings of the above terms in the present disclosure may be understood based on specific circumstances.
Compared with planar transistors and fin field-effect transistors, gate-all-around transistors have advantages such as higher gate control ability. Therefore, when transistors of different device types in an integrated circuit are all gate-all-around transistors, it is beneficial to improve operating performance of the integrated circuit.
In practice, gate stacks of different transistors in the integrated circuit usually have different thicknesses so as to meet respective operating requirements. For example, the integrated circuit has an input/output (I/O) device and a core device. The input/output device is mainly used to achieve an input/output function between a chip in the integrated circuit and a peripheral circuit. As a higher operating voltage (generally, 1.8V, 2.5V, 3.3V or 5V, etc.) needs to be applied to the input/output device, the input/output device has a gate dielectric layer with a greater thickness. The core device is a device used in the chip and mainly used to perform logical operations in the chip. Based on this, as the chip includes a large number of core devices, a lower operating voltage (generally, 1.0V or 1.2V, etc.) is usually applied to the core devices in order to achieve the purpose of saving power consumption and increasing computing speed. Therefore, the core device has a gate dielectric layer with a smaller thickness.
In view of the above, if gate stacks of different gate-all-around transistors in the integrated circuit have different thicknesses, it is difficult to achieve the integration of the device structures which are all the gate-all-around transistors as described above using existing manufacturing methods, and it is also difficult to improve the operating performance of the gate-all-around transistors as described above. For example, the following takes the manufacturing of a core device and an input/output device on a same substrate as an example for illustration. Based on same channel material layers and same sacrificial material layers, channels are formed in a core device region and an I/O device region on the same substrate, respectively. Next, a gate dielectric layer (with a smaller thickness) surrounding a periphery of the channel of the core device is formed in the core device region of the substrate, and a gate dielectric layer (with a greater thickness) surrounding a periphery of the channel of the input/output device is formed in the I/O device region of the substrate. As a distance between adjacent nanowires/sheets only meets the structural requirements of the core device, for the input/output device, after forming a thicker gate dielectric layer, a small void between nanowires/sheets is filled by the gate dielectric layer or only a small gate formation space is retained between the nanowires/sheets. Then, it is impossible to form a metal gate of the input/output device that meets the operating requirements in the void or small gate formation space described above, thereby causing “pinch-off” phenomenon between adjacent nanowires/sheets in the I/O device region, which affects electrical performance of the input/output device formed in the I/O device region. Then, it is difficult to achieve the integration of the core device and the input/output device whose device structures are all gate-all-around transistors, and the operating performance of the input/output device is reduced.
Embodiments of the present disclosure provide a semiconductor device and a method of manufacturing a semiconductor device. In the semiconductor device provided in embodiments of the present disclosure, a first gate-all-around transistor and a second gate-all-around transistor are formed on a semiconductor substrate and spaced apart from each other in a direction parallel to a surface of the semiconductor substrate, and a nanostructure layer between a source region of the first gate-all-around transistor and a drain region of the first gate-all-around transistor and a nanostructure layer between a source region of the second gate-all-around transistor and a drain region of the second gate-all-around transistor are integrally formed. A thickness of each part of the nanostructure layer included in the first gate-all-around transistor in a length direction of the nanostructure layer included in the first gate-all-around transistor is less than a thickness of a corresponding nanostructure layer included in the second gate-all-around transistor. On the premise of solving the problem of poor compatibility between different gate-all-around transistors which have gate stacks of different thicknesses, the operating performances of the gate-all-around transistors are improved.
For example, in a first aspect, as shown in
The above semiconductor substrate may be a silicon substrate, a germanium silicon substrate, a germanium substrate, or a silicon on insulator, etc., on which no structure is formed.
Alternatively, the semiconductor substrate may also be the semiconductor substrate on which some structures are formed. For example, the structure formed on the semiconductor substrate may be determined according to practical application scenes, and there is no specific limitation here. For example, when applying the semiconductor device provided by embodiments of the present disclosure to a second or higher semiconductor device layer in the integrated circuit, the semiconductor substrate includes a semiconductor base substrate, at least one semiconductor device layer below the semiconductor device provided by embodiments of the present disclosure, and an interlayer dielectric layer that separates different semiconductor device layers.
For the first gate-all-around transistor and the second gate-all-around transistor described above, in terms of formation position, embodiments of the present disclosure do not impose specific limitations on the formation positions of the first gate-all-around transistor and the second gate-all-around transistor on the semiconductor substrate, as long as the first gate-all-around transistor and the second gate-all-around transistor are spaced apart from each other in the direction parallel to the surface of the semiconductor substrate.
In terms of conductivity type, the conductivity types of the first gate-all-around transistor and the second gate-all-around transistor may be the same. In this case, both the first gate-all-around transistor and the second gate-all-around transistor may be N-type gate-all-around transistors or P-type gate-all-around transistors. Alternatively, the conductivity types of the first gate-all-around transistor and the second gate-all-around transistor may also be opposite. For example, the first gate-all-around transistor may be an N-type gate-all-around transistor, and the second gate-all-around transistor may be a P-type gate-all-around transistor. For another example, the first gate-all-around transistor may be a P-type gate-all-around transistor, and the second gate-all-around transistor may be an N-type gate-all-around transistor.
In terms of structure, the first gate-all-around transistor may include a source region, a drain region, at least one nanostructure layer, and a gate stack. The at least one nanostructure layer included in the first gate-all-around transistor is located between the source region and the drain region, and two ends of each nanostructure layer in the length direction of that nanostructure layer are in contact with the source region and the drain region, respectively. The gate stack in the first gate-all-around transistor includes a gate dielectric layer and a gate electrode. The gate dielectric layer surrounds a periphery of at least part region of each nanostructure layer in the length direction of that nanostructure layer, and the gate electrode is formed on the gate dielectric layer. In some cases, as shown in
The second gate-all-around transistor may include a source region, a drain region, at least one nanostructure layer, and a gate stack. In some cases, as shown in
In addition, each of the first gate-all-around transistor and the second gate-all-around transistor described above may include one nanostructure layer. Alternatively, each of the first gate-all-around transistor and the second gate-all-around transistor described above may include at least two nanostructure layers spaced apart from each other in a thickness direction of the semiconductor substrate. The number of the nanostructure layers included in the first gate-all-around transistor is the same as the number of the nanostructure layers included in the second gate-all-around transistor, and a central axis of each nanostructure layer in the first gate-all-around transistor coincides with a central axis of the corresponding nanostructure layer in the second gate-all-around transistor.
It should be noted that, the thickness of each part of each nanostructure layer included in the first gate-all-around transistor in a length direction of that nanostructure layer included in the first gate-all-around transistor is less than the thickness of the corresponding nanostructure layer included in the second gate-all-around transistor. As shown in
For example, as shown in
As for a width of the nanostructure layer included in the first gate-all-around transistor and a width of the nanostructure layer included in the second gate-all-around transistor, as shown in
Alternatively, the width of the nanostructure layer included in the first gate-all-around transistor may also be greater than or less than the width of the nanostructure layer included in the second gate-all-around transistor, as long as the width of the nanostructure layer included in the first gate-all-around transistor is equal to an initial width of the first fin portion used for manufacturing the nanostructure layer included in the first gate-all-around transistor.
In terms of materials, materials of the source regions, drain regions, and nanostructure layers included in the first gate-all-around transistor and the second gate-all-around transistor are semiconductor materials such as silicon, germanium silicon, or germanium. A material of the nanostructure layer included in the first gate-all-around transistor is the same as a material of the nanostructure layer included in the second gate-all-around transistor. A material of the source region included in the first gate-all-around transistor may be the same as a material of the source region included in the second gate-all-around transistor, and a material of the drain region included in the first gate-all-around transistor may be the same as a material of the drain region included in the second gate-all-around transistor. Alternatively, a material of the source region included in the first gate-all-around transistor may be different from a material of the source region included in the second gate-all-around transistor, and a material of the drain region included in the first gate-all-around transistor may be different from a material of the drain region included in the second gate-all-around transistor. In addition, a material of the gate dielectric layer included in each of the first gate-all-around transistor and the second gate-all-around transistor described above may include a dielectric material such as HfO2, ZrO2, TiO2 or Al2O3. The material of the gate dielectric layer included in the first gate-all-around transistor may also include a material such as silicon oxide. A material of the gate electrode included in each of the first gate-all-around transistor and the second gate-all-around transistor may include a conductive material such as TiN, TaN or TiSiN.
In terms of operating types, embodiments of the present disclosure do not impose specific limitations on operating types of the first gate-all-around transistor and the second gate-all-around transistor, as long as the thickness of the gate stack included in the first gate-all-around transistor is greater than the thickness of the gate stack included in the second gate-all-around transistor. The thickness of the gate stack included in the first gate-all-around transistor being greater than the thickness of the gate stack included in the second gate-all-around transistor may refer to that: only the thickness of the gate dielectric layer included in the first gate-all-around transistor is greater than the thickness of the gate dielectric layer included in the second gate-all-around transistor; alternatively, only the thickness of the gate electrode included in the first gate-all-around transistor is greater than the thickness of the gate electrode included in the second gate-all-around transistor; alternatively, the thickness of the gate dielectric layer included in the first gate-all-around transistor is greater than the thickness of the gate dielectric layer included in the second gate-all-around transistor, and the thickness of the gate electrode included in the first gate-all-around transistor is greater than the thickness of the gate electrode included in the second gate-all-around transistor.
For example, the first gate-all-around transistor described above may be an input/output gate-all-around transistor, and the thickness of the gate dielectric layer included in the first gate-all-around transistor is greater than the thickness of the gate dielectric layer included in the second gate-all-around transistor.
From the above content, it may be seen that as shown in
In an example, as shown in
In an example, as shown in
In a second aspect, embodiments of the present disclosure provide a method of manufacturing a semiconductor device. The manufacturing process will be described below based on cross-sectional views of operations shown in
A semiconductor substrate is provided. Specific structures and materials of the semiconductor substrate may be referred to the above and will not be repeated here.
Next, as shown in
For example, specific structures and materials of the first gate-all-around transistor and the second gate-all-around transistor described above may be referred to the above and will not be repeated here. For example, forming, on the semiconductor substrate, a first gate-all-around transistor and a second gate-all-around transistor spaced apart from each other in a direction parallel to a surface of the semiconductor substrate may include the following steps.
As shown in
The above-described channel layers are used to manufacture the nanostructure layers included in the first gate-all-around transistor and the nanostructure layers included in the second gate-all-around transistor. Therefore, a material of each channel layer may refer to the material of each of the nanostructure layers included in the first gate-all-around transistor and the nanostructure layers included in the second gate-all-around transistor. The number of channel layers formed on the semiconductor substrate is equal to the number of nanostructure layers included in the first gate-all-around transistor and the number of nanostructure layers included in the second gate-all-around transistor. The thickness of each channel layer is equal to the thickness of the corresponding nanostructure layer in the second gate-all-around transistor.
As for the above-described sacrificial layer, a material of the sacrificial layer may be any semiconductor material different from the material of the channel layer. In addition, after removing the remaining part of each sacrificial layer in the second fin portion, a void between adjacent nanostructure layers and between the bottom nanostructure layer and the semiconductor substrate is formed and used for filling the gate stack included in the second gate-all-around transistor. Therefore, the thickness of the sacrificial layer may be determined by the thickness of the gate stack included in the second gate-all-around transistor.
In the practical manufacturing process, the above-described stack of sacrificial layers and channel layers alternately arranged may be formed by using processes such as epitaxial growth.
Next, as shown in
In the practical manufacturing process, the stack of the sacrificial layers and the channel layers alternately arranged and part of the semiconductor substrate may be patterned by processes such as photolithography and etching, so as to form a first fin structure and a second fin structure spaced apart from each other on the semiconductor substrate. Then, as shown in
Next, as shown in
In the practical manufacturing process, the sacrificial gate and the gate spacer described above may be sequentially formed by processes such as deposition and etching. A material of the sacrificial gate may be an easily removable material such as polycrystalline silicon, and a material of the gate spacer may be an insulating material such as silicon oxide, silicon nitride or silicon oxynitride.
Then, as shown in
Next, as shown in
In the practical manufacturing process, as shown in
As shown in
Furthermore, it should be noted that when the dielectric layer is formed jointly by thermal oxidation process and atomic layer deposition process, the material of the part of the dielectric layer formed by thermal oxidation process may be the same as the material of the part of the dielectric layer formed by atomic layer deposition process; alternatively, the material of the part of the dielectric layer formed by thermal oxidation process may be different from the material of the part of the dielectric layer formed by atomic layer deposition process. For example, in the dielectric layer, the material of the part of the dielectric layer formed by thermal oxidation process is silicon oxide, and the material of the part of the dielectric layer formed by atomic layer deposition process may be silicon oxide or silicon nitride, etc.
For example, as shown in
Next, as shown in
In the case that the first gate-all-around transistor further includes the inner spacer, embodiments of the present disclosure do not specifically limit the order of removing the mask layer. The mask layer may be removed after forming the inner spacer included in the first gate-all-around transistor. Alternatively, the mask layer may be removed after forming the dielectric layer and before forming the inner spacer.
For example, as shown in
Next, as shown in
It should be noted that when the conductivity type of the first gate-all-around transistor is different from the conductivity type of the second gate-all-around transistor, the source region and the drain region included in one of the first gate-all-around transistor and the second gate-all-around transistor may be formed by processes such as epitaxy by using the corresponding mask layer as a mask, and then the source region and the drain region included in the other one of the first gate-all-around transistor and the second gate-all-around transistor may be formed. Next, the corresponding mask layer may be removed by processes such as dry etching or wet etching.
When the conductivity type of the first gate-all-around transistor is the same as the conductivity type of the second gate-all-around transistor, the source region and the drain region included in the first gate-all-around transistor and the source region and the drain region included in the second gate-all-around transistor may be formed in the same step. Alternatively, the source region and the drain region included in the first gate-all-around transistor and the source region and the drain region included in the second gate-all-around transistor may be formed in different steps.
It is worth noting that, in the manufacturing method provided by embodiments of the present disclosure, each channel layer remaining in the first fin portion is thinned before forming the source region and the drain region included in the first gate-all-around transistor and the source region and the drain region included in the second gate-all-around transistor, so that the thickness of each part of the nanostructure layer formed based on the remaining part of each channel layer in the first fin portion in the length direction of the the nanostructure layer is less than the thickness of the nanostructure layer formed based on the remaining part of the corresponding channel layer in the second fin portion, thereby preventing more impurities in the source region and the drain region caused by high temperature of thinning process from spreading into the nanostructure layer, and restraining short channel effects of the first gate-all-around transistor and the second gate-all-around transistor.
Next, as shown in
Then, as shown in
Next, as shown in
Then, as shown in
In the practical manufacturing process, the gate stack included in the first gate-all-around transistor may be formed by using the corresponding mask layer as a mask. Next, after removing the mask layer, a gate stack included in the second gate-all-around transistor is formed. Alternatively, an order of forming the gate stack included in the first gate-all-around transistor and an order of forming the gate stack included in the second gate-all-around transistor may be exchanged.
Alternatively, when the material of the gate dielectric layer included in the second gate-all-around transistor is the same as that of at least part of the gate dielectric layer included in the first gate-all-around transistor, and the material of the gate electrode included in the first gate-all-around transistor is the same as that of the gate electrode included in the second gate-all-around transistor, corresponding materials and corresponding thicknesses of gate dielectric materials may be formed only on the periphery of at least part of the nanostructure layer included in the first gate-all-around transistor by using the corresponding mask layer as a mask, and then the corresponding mask layer is removed, while forming the gate electrode and the remaining part of the gate dielectric layer included in the first gate-all-around transistor, and the gate electrode and the gate dielectric layer included in the second gate-all-around transistor.
It should be noted that the gate dielectric layer included in the first gate-all-around transistor may be formed by sequentially using thermal oxidation process and atomic layer deposition process. At this point, as shown in
In addition, the gate stack included in the first gate-all-around transistor and the gate stack included in the second gate-all-around transistor may be formed in various methods. How to form the gate stack included in the first gate-all-around transistor and the gate stack included in the second gate-all-around transistor described above is not a main portion of the present disclosure. Therefore, in the present disclosure, only a brief introduction is provided to facilitate the implementation of the present disclosure by those skilled in the art. Those skilled in the art may completely imagine other methods to manufacture the gate stack included in the first gate-all-around transistor and the gate stack included in the second gate-all-around transistor described above.
The beneficial effects of the second aspect in embodiments of the present disclosure and various embodiments of the second aspect in the embodiments of the present disclosure may be referred to the analysis of the beneficial effects of the first aspect in embodiments of the present disclosure and various embodiments of the first aspect in the embodiments of the present disclosure, which will not be repeated here.
In the above description, there is no detailed explanation of technical details such as patterning or etching of each layer. However, those skilled in the art should understand that layers, regions, etc. of the desired shape may be formed through various technical means. In addition, in order to form the same structure, those skilled in the art may also design methods that are not exactly the same as the methods described above. Furthermore, although each embodiment is described separately above, this does not mean that the measures in various embodiments cannot be advantageously combined.
The above describes embodiments of the present disclosure. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present disclosure. The scope of the present disclosure is limited by the attached claims and their equivalents. Without departing from the scope of the present disclosure, those skilled in the art may make various substitutions and modifications, all of which should fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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202311161632.1 | Sep 2023 | CN | national |