This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-281649, filed on, Dec. 17, 2010 the entire contents of which are incorporated herein by reference.
Embodiments disclosed herein generally relate to a semiconductor device provided with an element isolation structure in which element isolation trenches are filled with coating material and a method of manufacturing such semiconductor device.
Shallow Trench Isolation (STI) scheme is typically employed in manufacturing of semiconductor devices such a flash memories to fabricate a planar and small element isolation structures. STI scheme typically involves formation of element isolation trenches into a semiconductor substrate and filling the element isolation trenches with an element isolation insulating film. With advances in microfabrication, coating materials such as SOD (Spin On Dielectric) or SOG (Spin On Glass) exhibiting outstanding gap fill capability has become a dominating choice in an STI scheme.
Coating material, however, need to be thermally treated, after being applied to the workpiece as a coating film, in order to be converted into a silicon oxide film. One of the characteristics of the coating film is its sizable shrinkage in volume after the thermal treatment. Thus, when STI scheme is employed in a peripheral circuit region of a flash memory having a relatively wider element isolation trenches as compared to, for instance, a memory cell region, the sizable volume shrinkage of the coating film exerts large stress on the element isolation trenches to cause crystal defects. Conventionally, a CVD (Chemical Vapor Deposition) film has been employed as an alternative to the coating film in filling the element isolation trenches. However, because line bending may occur as smaller patterns are formed in the memory cell region, the use of SOG film is desired which exhibits relatively better gap fill capabilities as compared to a CVD film.
In one embodiment, a semiconductor device is disclosed. The semiconductor device includes a semiconductor substrate; a memory cell region formed in the semiconductor substrate and including a plurality of memory cells; a peripheral circuit region formed in the semiconductor substrate; a first element isolation trench with a first width formed in the memory cell region; a second element isolation trench with a second width greater than the first width formed in the peripheral circuit region; a first oxide film formed along an inner surface of the first element isolation trench; a first coating oxide film formed along the first oxide film and filling the first element isolation trench; a second oxide film formed along a sidewall of an inner surface of the second element isolation trench; a third oxide film formed above a bottom of the second element isolation trench; and a second coating oxide film formed above the third oxide film and filling the second element isolation trench.
In one embodiment, a method of manufacturing a semiconductor device is disclosed. The method includes preparing a semiconductor substrate; forming a gate insulating film on a semiconductor substrate; forming a first conductive layer serving as a floating gate electrode above the gate insulating film; processing the first conductive layer, the gate insulating film and the semiconductor substrate to form a first element isolation trench with a first width in a memory cell region and to form a second element isolation trench with a second width greater than the first width in a peripheral circuit region; forming an oxide film along an inner surface of the first element isolation trench, an inner surface of the second element isolation trench, a side section of the gate insulating film, a side section of the conductive layer, and an upper surface of the conductive layer; removing the oxide film formed above a bottom of the second element isolation trench in the peripheral circuit region to expose the semiconductor substrate situated at the bottom of the second element isolation trench; removing the resist; selectively forming a deposition oxide film by chemical vapor deposition above the exposed semiconductor substrate at the bottom of the second element isolation trench; and filling the first and the second element isolation trench by forming a coating oxide film along the oxide film and the deposition oxide film.
Embodiments are described hereinafter with references to the accompanying drawings that provide illustrations of the features of the embodiments. Elements that are identical or similar are represented by identical or similar reference symbols across the figures and are not redescribed. The drawings are not drawn to scale and thus, do not reflect the actual measurements of the features such as the correlation of thickness to planar dimensions and the relative thickness of different layers.
Still referring to
Still referring to
Next a description will be given on the gate electrode structures in the memory cell region and the peripheral circuit region with reference to
As can be seen in
Memory cell transistor Trm comprises an n conductive type diffusion layer 6 formed in silicon substrate 1, gate insulating film 7 formed on silicon substrate 1, and gate electrode MG formed above gate insulating film 7. Gate electrode MG comprises floating gate electrode FG serving as a charge storing layer, interelectrode insulating film 9 formed above floating gate electrode FG, and control gate electrode CG formed above interelectrode insulating film 9. Diffusion layer 6 is formed in the surface layer of silicon substrate 1 so as to be located at both sides of gate electrode MG and serves as a source/drain region.
Gate insulating film 7 is formed on silicon substrate 1 and more specifically on active areas 3 of silicon substrate 1. Gate insulating film 7 typically comprises a silicon oxide film. Floating gate electrode FG typically comprises polycrystalline silicon layer 8 serving as a conductive layer and is doped with impurities such as phosphorus. Interelectrode insulating film 9 is formed along the upper surface of element isolation insulating film 5, the upper sidewall of floating gate electrode FG, and the upper surface of floating gate electrode FG. Interelectrode insulating film 9, serving as an insulating film between the electrodes, also serves as an interpoly film and inter conductive layer film. Interelectrode insulating film 9 typically takes a laminate structure of silicon oxide film/silicon nitride film/silicon oxide film known as an ONO film with each layer typically being 3 nm to 10 nm thick.
Control gate electrode CG comprises conductive layer serving as word line WL of memory cell transistor Trm. Conductive layer comprises a laminate of polycrystalline silicon layer 10a and silicide layer 10b formed immediately on top of polycrystalline silicon layer 10a. Polycrystalline silicon layer 10a is doped with impurities such as phosphorus and silicide layer 10b which forms a silicide with either tungsten (W), cobalt (Co), nickel (Ni) or other such metals. Silicide layer 10b, according to the first embodiment, comprises nickel silicide (NiSi). In an alternative embodiment, conductive layer may be configured by silicide layer 10b alone.
Referring now to
On active area 23, gate insulating film 26 thicker than gate insulating film 7 provided in memory cell transistor Trm is formed so as to serve as a gate insulating film for transistors tolerant to relatively higher voltage as compared to memory cell transistor Trm. Gate insulating film 26 typically comprises a silicon oxide film. Above gate insulating film 26, gate electrode PG is formed that comprises floating gate electrode FG, interelectrode insulating film 9, and control gate electrode CG stacked in the listed sequence as was the case in memory cell transistor Trm. Further above control gate electrode CG, interlayer insulating film 12 formed.
Next, a description will be given on the method of manufacturing a NAND flash memory device according to the first embodiment with reference to
As shown in
Then, above gate insulating films 7 and 26, doped polycrystalline silicon layer 8 is formed by LPCVD (Low Pressure Chemical Vapor Deposition). Doped polycrystalline silicon layer 8 may be doped with impurities such as phosphorus (P).
Then, as shown in
Then, a photoresist not shown is coated over silicon oxide film 14 and thereafter patterned by lithographic development. Using the patterned photoresist as a mask, silicon oxide film 14 is etched by RIE (Reactive Ion Etching). After RIE, photoresist is removed. Then, using silicon oxide film 14 as a mask, silicon nitride film 13, doped polycrystalline silicon layer 8, gate insulating film 7, and silicon substrate 1 are etched to form trenches 4 and 24 providing element isolation as shown in
Then, as shown in
Then, after coating photoresist 15, only the peripheral circuit region is opened up by photolithography as shown in
Thereafter, as shown in
Then, as shown in
Coating oxide films 5b and 25b are generally susceptible to shrinking and thus, exhibit large volume shrinkage rate when subjected to thermal treatment. In contrast, bottom oxide film 25c formed by low temperature CVD within element isolation trench 24 having relatively wider opening and being situated in the peripheral circuit region exhibits relatively less volume shrinkage rate when subjected to thermal treatment as compared to coating oxide films 5b and 25b. Thus, by partially filling element isolation trench 24 having relatively wider opening with bottom oxide film 25c, amount of coating oxide film 25b filled in element isolation trench 24 can be relatively reduced. As a result, stress exerted on element isolation trench 24 can be relatively reduced to prevent crystal defects. Because element isolation trench 4 situated in the memory cell region is narrow, the device is not affected even if trench 4 is filled with coating oxide film 5b which shrinks by a relatively large volume shrinkage rate when subjected to thermal treatment.
Though not shown, the thermal treatment is followed by CMP (Chemical Mechanical Polishing) to planarize the overfilled coating oxide films 5b and 25b until silicon nitride film 14 is exposed to obtain element isolation insulating films 5 and 25. Further, element isolation films 5 and 25 residing between floating gate electrodes FG comprising polycrystalline silicon layer 8 is lowered. Then, silicon nitride film 14 remaining above polycrystalline silicon layer 8 is selectively etched away, for instance, by wet etching. Subsequently, interelectrode insulating film 9 is formed above the exposed surfaces of polycrystalline silicon layer 8 and element isolation film 5 and 25 by known processes. Thereafter, a doped polycrystalline silicon layer serving as conductive layer i.e. control gate electrode CG is formed above interelectrode insulating film 9 by CVD.
Still further, trench 17 shown in
In the first embodiment, the bottom portion of relatively wide element isolation trench 24 is selectively filled with bottom oxide film 25c by CVD which exhibits relatively less volume shrinkage rate as compared to coating oxide film 25b when subjected to thermal treatment. Thus, the amount of shrink-prone coating oxide film 25b filled in the relatively wide element isolation trench 24 is relatively reduced. As a result, the wide element isolation trench 24 is not affected by large stress during thermal treatment even in the presence of coating oxide film 25b which exhibits relatively large volume shrinkage rate, thereby preventing crystal defects. Because coating oxide film 5b is filled in the narrow element isolation trench 4, line bending can be prevented.
When liner oxide film 25a at the inner bottom portion of element isolation trench 24 of the peripheral circuit region is etched by RIE to expose silicon substrate 1, liner oxide film 25a formed along the surface of slope 28 is removed accordingly to expose a portion of silicon substrate 1 corresponding to slope 28 as can be seen in
Then, as the result of the subsequent selective CVD formation of bottom oxide film 25c above the exposed silicon substrate 1, bottom oxide film 25c is formed along slope 28 since, the portion of silicon substrate 1 corresponding to slope 28 is exposed as mentioned earlier. Because silicon substrate 1 corresponding to slope 28 is exposed in addition to silicon substrate 1 at the bottom of element isolation trench 24, height h2 of silicon oxide film 25c formed in the second embodiment becomes higher than height h1 indicated in
Apart from those described above, the features of the second embodiment are identical with the first embodiment. Thus, the second embodiment is substantially identical to the first embodiment in terms of operation and effect. The second embodiment provides slope 28 at the lower portion of the inner trench sidewall of element isolation trench 24 of the peripheral circuit region and forms bottom oxide film 25c above silicon substrate 1 exposed at the bottom portion and along slope 28 of element isolation trench 24. Accordingly, the amount of bottom oxide film 25c formed by CVD in element isolation trench 24 can be relatively increased as compared to the first embodiment to relatively reduce the amount of coating oxide film 25b filled in element isolation trench 24. Thus, the second embodiment advantageously prevents large stress from being exerted on the wider element isolation trench 24 during thermal treatment and prevents crystal defects even more effectively.
The above described embodiments may be modified or expanded as follows.
Each of the above described embodiments is directed to a NAND flash memory. However, the present disclosure may be directed to other types of semiconductor devices that include a structure in which a wide element isolation trench is filled with a coating oxide film.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2010-281649 | Dec 2010 | JP | national |