The present invention relates generally to semiconductor devises and, more particularly, to a semiconductor device for electrically insulating an input and an output thereof from each other, and a semiconductor relay including the semiconductor device.
There has been known a semiconductor relay for electrically insulating an input and an output from each other by use of a capacitor, and Document 1 (JP 2012-124807 A) discloses an example of such a semiconductor relay. The semiconductor relay described in Document 1 includes: an oscillator circuit configured to oscillate in response to input signals to generate signals; a voltage booster circuit configured to receive the signals of the oscillator circuit to generate a voltage; a charge-discharge circuit configured to charge and discharge the voltage generated by the voltage booster circuit; and an output circuit connected to the charge-discharge circuit. In the semiconductor relay described in Document 1, the oscillator circuit, the voltage booster circuit, and the charge-discharge circuit are formed on a single dielectric separation substrate and are integrated into one chip. These circuits are separated by a dielectric separation region, and are electrically connected through a wiring layer(s) or a diffusive region(s).
In the semiconductor relay described in Document 1, to achieve electrical insulation between the input and the output of the semiconductor relay, a capacitor having a high dielectric strength is used as a capacitor of the voltage booster circuit and the dielectric separation substrate in which silicon substrate regions where the circuits are formed are separated from each other is used.
However, in the conventional example described above, to ensure a dielectric strength (dielectric withstanding voltage) sufficient for keeping electrical insulation between the circuits, a region, on which the capacitor is formed, of the dielectric separation substrate (semiconductor substrate) is enclosed by the dielectric separation region. In the conventional example, therefore, an area of a region of the substrate available for forming the capacitor is limited. Accordingly, in the conventional example, the semiconductor substrate is required to have a large size in order to provide a capacitor that can offer a sufficient dielectric withstanding voltage for keeping electrical insulation between the input and the output. This leads to a problem downsizing the semiconductor substrate is difficult.
The present invention is achieved in view of the above circumstances, and objective thereof is to provide a semiconductor device capable of downsizing a semiconductor substrate thereof and a semiconductor relay including the semiconductor device.
A semiconductor device according to an aspect of the present invention includes an input circuit, an output circuit, an insulation circuit, and a semiconductor substrate. The insulation circuit includes at least one capacitor for electrically insulating the input circuit and the output circuit from each other. The input circuit, the output circuit, and the insulation circuit are formed on the semiconductor substrate. The at least one capacitor has two electrodes, one of the two electrodes being electrically connected to the input circuit, and an other of the two electrodes being electrically connected to the output circuit. The semiconductor device further includes an insulation film that is made of dielectric material and is provided between the at least one capacitor and the semiconductor substrate in a thickness direction of the semiconductor substrate.
A semiconductor relay according to an aspect of the present invention includes the semiconductor device and a switching device. The semiconductor device is configured to output a drive signal from the output circuit in response to an input signal input to the input circuit. The switching device is configured to be turned on and off in accordance with the drive signal.
Hereinbelow, a semiconductor device 1 according to an embodiment of the present invention and a semiconductor relay 2 according to the embodiment of the present invention are described specifically with reference to drawings. As shown in
Initially, the circuits constituting the semiconductor relay 2 of the present embodiment are explained.
The oscillator circuit 20 is an RC oscillator circuit, for example. As shown in
As shown in
The pulses generated by the oscillator circuit 20 are input to the first capacitor 210. While, the pulses pass through an inverter included in the oscillator circuit 20, and then are input to the second capacitor 211. Therefore, the pulses input to the first capacitor 210 and the pulses input to the second capacitor 211 are in antiphase. The first capacitor 210 transmits only the AC components of the input pulses to the output side, and blocks the DC components of the input pulses. The second capacitor 211 transmits only the AC components of the input pulses having the inverted phase to the output side, and blocks the DC components of the input pulses. The first capacitor 210 and the second capacitor 211 receive, from the oscillator circuit 20, pulses in antiphase, and as a result the voltage booster circuit 21 boosts up the pulses and outputs a resultant voltage. In the semiconductor relay 2 of the present embodiment, the voltage booster circuit 21 includes the Dickson charge pump circuit.
As shown in
When a voltage is applied from the voltage booster circuit 21, a current flows from the voltage booster circuit 21 to the resistor 220 through the D-type MOSFET 221. As a result, a voltage drop occurs between both ends of the resistor 220, and the D-type MOSFET is turned off due to the voltage drop. Accordingly, drain-source impedance of the D-type MOSFET 221 becomes high. In summary, when a voltage is applied from the voltage booster circuit 21, the charge-discharge circuit 22 charges gate capacitors of the first MOSFET 23 and the second MOSFET 24.
When the application of the voltage from the voltage booster circuit 21 is stopped, a flow of the current from the voltage booster circuit 21 to the resistor 220 and the D-type MOSFET 221 is stopped. As a result, the voltage drop between the both ends of the resistor 220 disappears, and the D-type MOSFET is turned on. Accordingly, the drain-source impedance of the D-type MOSFET 221 becomes low. In short, when the application of the voltage from the voltage booster circuit 21 is stopped, the charge-discharge circuit 22 discharges electric charges stored in the gate capacitors of the first MOSFET 23 and the second MOSFET 24. Note that the “gate capacitor” means a capacitor (called “input gate capacitor”) existing between a gate electrode and a source electrode of a MOSFET and a capacitor (called “output gate capacitor”) existing between a gate electrode and a drain electrode of a MOSFET.
The first MOSFET 23 and the second MOSFET 24 are electrically connected in series so that source electrodes thereof are electrically connected to each other. A drain electrode of the first MOSFET 23 is electrically connected to the die pad 35. Part of the die pad 35 is exposed to an outside of the package 6, and serves as the first output terminal 32 (see
A drain electrode of the second MOSFET 24 is electrically connected to the die pad 36. Part of the die pad 36 is exposed to an outside of the package 6, and serves as the second output terminal 33 (see
Hereinbelow, an operation of the semiconductor relay 2 is explained. When a voltage is applied between the first input terminal 30 and the second input terminal 31, the oscillator circuit 20 starts the oscillations to generate pulses. The voltage booster circuit 21 boosts up the pulses supplied from the oscillator circuit 20 to output a resultant voltage. The output voltage of the voltage booster circuit 21 is applied to the charge-discharge circuit 22, and the charge-discharge circuit 22 charges the gate capacitors of the MOSFETs 23 and 24. As a result, the MOSFETs 23 and 24 are turned on to electrically connect the first output terminal 32 and the second output terminal 33 with each other. The semiconductor relay 2 is turned on accordingly.
When the application of the voltage between the first input terminal 30 and the second input terminal 31 is stopped, the oscillator circuit 20 stops the oscillations, and thus the voltage booster circuit 21 stops outputting the voltage. Then, the electric charges stored in the gate capacitors of the MOSFETs 23 and 24 are discharged through the charge-discharge circuit 22. As a result, the MOSFETs 23 and 24 are turned off, and the electrical connection between the first output terminal 32 and the second output terminal 33 is broken. The semiconductor relay 2 is turned off accordingly.
The structure of the semiconductor device 1 of the present embodiment is explained next. Hereinafter, one surface, on which the oscillator circuit 20 and the like are formed, of the semiconductor substrate 7 in a thickness direction thereof (top-bottom direction in
The semiconductor substrate 7 is a so-called Silicon On Insulator (SOI) substrate, and includes a support substrate 70, an active layer 71, and an insulation layer (buried oxide film) 72, as shown in
The semiconductor device 1 includes first and second pads 40 and 41 electrically connected to the input terminals of the oscillator circuit 20. The first and second pads 40 and 41 are formed on the main surface of the semiconductor substrate 7. The semiconductor device 1 includes a third pad 42, a fourth pad 43, and a fifth pad 44 which are electrically connected to the output terminals of the charge-discharge circuit 22. The third pad 42, the fourth pad 43, and the fifth pad 44 are formed on the main surface of the semiconductor substrate 7.
As shown in
As shown in
As shown in
As shown in
In the semiconductor relay 2, it is necessary to keep electrical insulation between the input and the output. To keep electrical insulation between the input and the output of the semiconductor relay 2, it is necessary to design the semiconductor device 1 such that each of the capacitors 210 and 211 of the voltage booster circuit 21 has a dielectric withstanding voltage that is equal to or greater than a dielectric withstanding voltage required for keeping electrical insulation between the input and the output of the semiconductor relay 2. That is, the capacitors 210 and 211 function as at least part of an insulation circuit 25 for electrically insulating the input circuit and the output circuit from each other.
In the semiconductor device 1, the oscillator circuit 20, the voltage booster circuit 21, and the charge-discharge circuit 22 are formed on the main surface of the single semiconductor substrate 7. Therefore, the semiconductor device 1 should satisfy a condition that a dielectric withstanding voltage of a region interposed between the input circuit (oscillator circuit 20) and the output circuit (diodes 212 to 214 and charge-discharge circuit 22) without including the capacitors 210 and 211 is equal to or greater than the dielectric withstanding voltage required for keeping electrical insulation between the input and the output of the semiconductor relay 2.
In this regard, in the semiconductor device 1 of the present embodiment, an insulation film 9 is provided between the semiconductor substrate 7 and the capacitors 210 and 211 in the thickness direction of the semiconductor substrate 7, as shown in
As described above, the semiconductor device 1 of the present embodiment includes the insulation film 9 provided between the semiconductor substrate 7 and the capacitors 210 and 211, and accordingly is capable of ensuring the dielectric withstanding voltage of a region interposed between the input circuit and the output circuit without including the capacitors 210 and 211. Therefore, the semiconductor device 1 of the present embodiment does not necessarily include dielectric separation regions 73 formed around the capacitors 210 and 211, in contrast to the semiconductor device 100. Accordingly, in the semiconductor device 1 of the present embodiment, an area of a region of the semiconductor substrate 7 available for forming the capacitor 210, 211 can be made to be larger than that in the semiconductor device 100, and thus the semiconductor substrate 7 can be downsized. According to the semiconductor device 1 of the present embodiment, the semiconductor substrate 7 can be downsized, and accordingly the cost of the semiconductor substrate 7 can be reduced.
In the semiconductor device 1 of the present embodiment, the insulation film 9 covers a whole of the main surface of the semiconductor substrate 7. However, it is sufficient that the insulation film 9 may be provided to at least regions, on which the capacitors 210 and 211 are to be formed, of the semiconductor substrate 7.
The insulation film 9 may have a dielectric withstanding voltage that is equal to or greater than a dielectric withstanding voltage of the capacitor 210, 211. According to this configuration, the dielectric withstanding voltage required for keeping electrical insulation between the input circuit and the output circuit can be ensured by the insulation film 9 only. In an example, it is assumed that the dielectric withstanding voltage required for keeping electrical insulation between the input circuit and the output circuit is 600 V. In this case, it is sufficient that the insulation film 9 be made of silicon nitride, and has a thickness (thickness of the insulation film 9) of 1 μm or more, for example.
The semiconductor device 1 of the present embodiment may further include an insulation part for electrically insulating a region, on which the capacitors 210 and 211 are formed, of the semiconductor substrate 7, from other regions, on which the input circuit and the output circuit are formed, of the semiconductor substrate 7. In the semiconductor device 1 of the present embodiment, the dielectric separation regions 73 around the oscillator circuits 20 and the like shown in
The insulation film 9 may have a thickness determined based on the dielectric withstanding voltage required for keeping electrical insulation between the input circuit and the output circuit.
As described above, the semiconductor relay 2 of the present embodiment includes the semiconductor device 1 and the MOSFETs 23 and 24 (switching devices). The semiconductor device 1 is configured to output a voltage (drive signal) from the diodes 212 to 214 and the charge-discharge circuit 22 (output circuit) in response to a voltage (input signal) input to the oscillator circuit 20 (input circuit). The switching device is configured to be turned on and off in accordance with the drive signal. The semiconductor relay 2 of the present embodiment includes the semiconductor device 1 that can offer size and cost reduction of the semiconductor substrate 7, and accordingly the size and cost of the relay can be reduced as well.
In the semiconductor device 1 of the present embodiment, the first electrodes 80 and 82 of the capacitors 210 and 211 are electrically connected to the input circuit while the second electrodes 81 and 83 thereof are electrically connected to the output circuit, however, the input circuit and the output circuit can be interchanged. That is, the first electrodes 80 and 82 may be electrically connected to the output circuit while the second electrodes 81 and 83 may be electrically connected to the input circuit. In the semiconductor device 1 of the present embodiment, the semiconductor substrate 7 is an n-type substrate, but alternatively may be a p-type substrate. In the semiconductor relay 2 of the present embodiment, the switching device is a MOSFET, but may be another kind of switching device such as Insulated Gate Bipolar Transistor (IGBT).
As described above, a semiconductor device 1 of the present embodiment includes the following first feature.
In the first feature, the semiconductor device 1 includes an input circuit (oscillator circuit 20), an output circuit (diodes 212 to 214 and charge-discharge circuit 22), an insulation circuit 25, and a semiconductor substrate 7. The insulation circuit 25 includes at least one capacitor (first capacitor 210, second capacitor 211) for electrically insulating the input circuit and the output circuit from each other. The input circuit, the output circuit, and the insulation circuit 25 are formed on the semiconductor substrate 7. The at least one capacitor has two electrodes, one (first electrode 80, 82) of the two electrodes is electrically connected to the input circuit, and the other (second electrode 81, 83) of the two electrodes is electrically connected to the output circuit. The semiconductor device 1 further includes an insulation film 9 that is made of dielectric material and is provided between the at least one capacitor and the semiconductor substrate 7 in a thickness direction of the semiconductor substrate 7.
The semiconductor device 1 of the present embodiment may include the following second feature, realized in combination with the first feature.
In the second feature, the insulation film 9 has a dielectric withstanding voltage that is equal to or greater than a dielectric withstanding voltage of the at least one capacitor.
The semiconductor device 1 of the present embodiment may include the following third feature, realized in combination with the first or second feature.
In the third feature, the semiconductor device 1 further includes an insulation part (dielectric separation region 73). The insulation part electrically insulates a region, on which the at least one capacitor is formed, of the semiconductor substrate 7, from other regions, on which the input circuit and the output circuit are formed, of the semiconductor substrate 7.
The semiconductor device 1 of the present embodiment may include the following fourth feature, realized in combination with any one of the first to third features.
In the fourth feature, the insulation film 9 has a thickness determined based on a dielectric withstanding voltage required for keeping electrical insulation between the input circuit and the output circuit.
The semiconductor relay 2 of the present embodiment includes the following fifth feature.
In the fifth feature, the semiconductor relay 2 includes the semiconductor device 1 of any one of the first to fourth feature and a switching device (first MOSFET 23, second MOSFET 24). The semiconductor device 1 is configured to output a drive signal from the output circuit in response to an input signal input to the input circuit. The switching device is configured to be turned on and off in accordance with the drive signal.
In the semiconductor device 1 and the semiconductor relay 2 of the present embodiment, the insulation film 9 is provided between the semiconductor substrate 7 and the at least one capacitor, and accordingly a dielectric withstanding voltage of a region interposed between the input circuit and the output circuit without including at least one capacitor can be ensured. Therefore, the semiconductor device 1 and the semiconductor relay 2 of the present embodiment need not include dielectric separation regions formed around the at least one capacitor, in contrast to conventional ones. Accordingly, in the semiconductor device 1 and the semiconductor relay 2 of the present embodiment, an area of a region of the semiconductor 7 available for forming the capacitor can be increased relative to the conventional example, and thus the semiconductor substrate 7 can be downsized.
Number | Date | Country | Kind |
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2013-194502 | Sep 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/004750 | 9/16/2014 | WO | 00 |