This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2004-309663, filed on Oct. 25, 2004, the entire content of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a semiconductor device including upper and lower semiconductor switching elements, which are connected in totem pole and turned on alternately.
2. Description of the Related Art
A DC-DC converter is known as a device for converting a DC input voltage to a DC output voltage of a different level. The DC-DC converter generally comprises an upper semiconductor switching element and a lower semiconductor switching element connected in serial or so-called totem pole between an input voltage and a reference voltage. It also comprises an inductor connected from a node between these two semiconductor switching elements to a load. The upper semiconductor switching element may comprise a transistor such as a MOSFET or an IGBT. The lower semiconductor switching element may comprise a diode. The use of the diode causes a problem associated with a large power loss because it has a large forward voltage. Therefore, the lower semiconductor switching element may often comprise a voltage-controlled semiconductor element, such as a MOSFET, having low power consumption on conduction and capable of conduction controlling by a gate voltage in synchronous with conduction/non-conduction of the upper semiconductor switching element.
If both the upper and lower semiconductor switching elements comprise voltage-controlled semiconductor elements such as MOSFETs, it is required to prevent a through current from flowing through the upper and lower semiconductor switching elements when they are made conductive at the same time due to logic in the controller or noise. Therefore, between a conductive period of only the upper semiconductor switching element and a conductive period of only the lower semiconductor switching element, a period (dead time) is set to make both the transistors non-conductive. The dead time is determined to have such a length that prevents both the transistors from entering the state of conduction at the same time even if outer perturbation like a noise changes the time to turn on/off both the transistors. The dead time, if it is determined excessively longer, causes an increase in power loss. Therefore, various proposals have been made to minimize the required length of the dead time. For example, a publication of JP-A 2003-134802 discloses a circuit, which includes a comparator that detects if a control voltage applied to one of semiconductor switching elements lowers below a threshold voltage. The output from the comparator is employed to switch the conduction state of the other of the semiconductor switching elements (paragraphs [0016]-[0019],
In the circuit disclosed in the publication, however, after the comparator detects that the control voltage to one of the upper or lower semiconductor switching elements lowers below the threshold voltage, the control voltage to the other of the upper or lower semiconductor switching elements is elevated up to the threshold voltage or higher to switch the other from the non-conductive state to the conductive state. Accordingly, procedures of detection by the comparator and transition of the control voltage after the detection are essentially required and the dead time still exists.
In one aspect the present invention provides a semiconductor device, which comprises an upper semiconductor switching element having a first control terminal to receive a first control voltage applied thereto and operative to switch between the conductive state and the non-conductive state when the first control voltage varies; a lower semiconductor switching element serially connected to the upper semiconductor switching element at a node, and having a second control terminal to receive a second control voltage applied thereto and operative to switch between the conductive state and the non-conductive state when the second control voltage varies; and a controller operative to control levels of the first control voltage and the second control voltage to alternately turn on the upper semiconductor switching element and the lower semiconductor switching element. The controller controls the absolute value of the second control voltage so as to reach a mean voltage lower than the absolute value of a threshold voltage of the lower semiconductor switching element and higher than a reference voltage and applies the mean voltage to the second control terminal during a transition period present before and after the time of transition between the conductive state and the non-conductive state of the upper semiconductor switching element.
The embodiments of the present invention will now be described with reference to the drawings.
The node N1 is connected to one end of an inductor L1 and the other end of the inductor L1 is employed as an output terminal N2 for providing an output voltage Vout. A smoothing capacitor C1 is connected between the output terminal N2 and the ground terminal to smooth the output voltage Vout.
The transistor Q1 can be switched between the non-conductive state and the conductive state by varying the level of a gate voltage P4 applied to the gate thereof. Similarly, the transistor Q2 can be switched between the non-conductive state and the conductive state by varying the level of a gate voltage P7 applied to the gate thereof. The levels of the gate voltages P4 and P7 can be controlled at a controller 100. The controller 100 controls the gate voltages P4 and P7 to alternately turn on the transistors Q1 and Q2.
When the transistor Q1 is made conductive and the transistor Q2 is made non-conductive, a current I based on the input voltage Vin is supplied to a load through the transistor Q1 and the inductor L1 (
Like under a normal bias condition, a source region (S) is shorted with a p-type substrate in the n-type MOS transistor Q2, and thus the transistor has a respective parasitic diode D2 with its forward direction from the p-type substrate to an n-type drain region (D). Conduction of the parasitic diode D2 lowers the switching speed and increases the power loss due to a recovery phenomenon. Therefore, the transistor Q2 is employed on condition that the drain-source voltage is prevented from exceeding the forward voltage of the diode D2.
The upper switching element or transistor Q1 may comprise a p-type MOS transistor. This case has reverse relations in all such as the source-drain potential relation and the sign of the gate voltage. An element having a different structure from the lower switching element, such as a bipolar transistor, may also be employed, as shown in
If the transistor Q1 and Q2 are turned on at the same time, a through current I′ shown in
On the other hand, the controller 100 of this embodiment switches the gate voltage P7 to a mean voltage Vmean as shown in
As shown in
Once the N-channel layer is formed, a current Id can flow through source-drain when a voltage Vds is applied across source-drain. In an n-type MOS transistor a drain potential Vd is generally controlled higher than a source potential Vs to allow current to flow through source-drain (hereinafter this state is referred to as “forward bias”). As the source-drain voltage Vds increases, the source-drain current Id also increases almost proportionally (unsaturated region). When the voltage Vds exceeds Vg, the n-channel layer pinches off as shown in
Even if the drain potential Vd is controlled lower than the source potential Vs (hereinafter this state is referred to as “reverse bias”) in contrast to the above, current is allowed to flow. The transistor Q2 in
There is a difference in condition for formation of the n-channel layer between the time of forward bias and the time of reverse bias. Therefore, the drain-source voltage Vds has relations with the drain current Id as shown in graphs of
If the gate voltage Vg is equal to 0 V, and the drain-source voltage Vds is positive or the drain has a higher potential than the source (forward bias), the drain current Id can not flow.
On the other hand, if the drain-source voltage Vds is negative or the drain has a lower potential than the source (reverse bias), the drain current Id starts to flow when Vds elevates above the forward voltage of the parasitic diode.
If the gate voltage Vg is higher than 0 V and lower than the threshold voltage, for example, equal to a mean voltage of about 0.5 V, the drain current Id can not flow in the state of forward bias like in the case of Vg=0 V. To the contrary, in the state of reverse bias the drain current starts to flow when the drain-source voltage Vds closes to −0.1 V as shown in
A second embodiment of the present invention is described next based on
At the time of transition of the gate voltage P4 from “L” level to “H” level, the transistor Q1 turns on and the transistor Q2 turns off to elevate the potential on the drain (node N1) of the transistor Q2. As the transistor Q2 has a drain-gate capacitance, a charging current flows in the capacitance when the potential on the node N1 elevates. In this case, if an element in the controller 100 connected to the gate of the transistor Q2 has a large on-resistance, the gate potential of the transistor Q2 elevates above the threshold voltage Vth2 when the charging current flows. As a result, the transistor Q2 turns on (makes an erroneous ON) and allows a through current to flow therethrough. In this case, elevation of the gate potential Q2 up to Vmean like in the first embodiment increases the possibility of the erroneous ON. Therefore, the second embodiment is suitable for lowering the possibility of the erroneous ON.
A third embodiment of the present invention is described next with reference to
A fourth embodiment of the present invention is described next with reference to
A fifth embodiment of the present invention is described next with reference to
A sixth embodiment of the present invention is described next with reference to
A seventh embodiment of the present invention is described next with reference to
The threshold voltage Vth2 of the transistor Q2 may often be temperature-dependent. In order to reduce the power loss, it is preferable to approximate the level of the mean voltage Vmean to Vth2 as close as possible. When a variation in temperature lowers Vth2, the transistor Q2 may turn on erroneously and allow a through current to flow possibly if the gate voltage P7 remains unchanged. For prevention of this error, when the temperature sensor 200 senses a temperature elevation, the mean voltage Vmean is controlled to exhibit a lower value than before the temperature elevation. This is effective to prevent the erroneous ON of the transistor Q2 and minimize the power loss at the same time.
A specified configuration example and operation of the controller 100 is described with reference to
The controller 100 comprises a CMOS inverter C1 operative to provide an output signal or the gate voltage P4 to the gate of the transistor Q1. The controller 100 also comprises a switching circuit C2 operative to switch the level of the gate voltage P7 supplied to the gate of the transistor Q2. The CMOS inverter C1 includes a p-type MOS transistor PM1 and an n-type MOS transistor NM1, which are connected together at a common drain serving as an output terminal. A signal P3 is commonly supplied to the gates of both transistors.
The switching circuit C2 includes an n-type MOS transistor NM2, an n-type MOS transistor NM3 and a switching element SW1. The source of the transistor NM2 and the drain of the transistor NM3 are connected to an output terminal for the gate voltage P7. The signals P10 and P6 are supplied to the gates of the transistors NM2 and NM3, respectively. The switching element SW1 is operative to connect either a terminal H supplied with the input voltage Vin or a terminal L supplied with a voltage V2 corresponding to the mean voltage Vmean selectively to the drain of the transistor NM2. In this case, the drain of the transistor NM2 is connected to the terminal H when a signal P5 is at H level, and the drain of the transistor NM2 is connected to the terminal L when the signal P5 is at L level. The voltage V2 applied to the terminal L is generated from a bias circuit 105 based on a reference voltage V1.
The signal P10 is such a signal that becomes “H” level only during a “H” level period of the signal P4 and certain periods (transition periods) present before and after it. On the other hand, a signal P6 is an inverted signal of the signal P10 by an inverter 120. Accordingly, the transistors NM2 and NM3 alternately turn on and the gate voltage P7 switches between the reference voltage and the voltage (Vin or V2) applied to the drain of the transistor NM3. Vin and V2 are switched by the switching element SW1 based on the signal P5. The signal P5 is such a signal that becomes “H” level during the “H” level period of the signal P4 except for the above-described transition periods.
When the signal P10 transits from “L” level to “H” level and the signal P6 transits from “H” level to “L” level at the same time, the gate voltage P7 rises from “L” level to the voltage V2. Thereafter, when the signal P5 rises from “L” level to “H” level after the above-described transition period elapses, the switching element SW1 switches from the terminal L to the terminal H. As a result, the gate voltage P7 rises from the voltage V2 to Vin. When the signal P5 falls from “H” level to “L” level in the next transition period, the gate voltage P7 falls from the voltage Vin to V2. When the signal P10 transits from “H” level to “L” level after the transition period elapses and the signal P6 transits from “L” level to “H” level at the same time, the gate voltage P7 falls to “L” level. In this way, the gate voltage P7 as shown in
For generation of these signals P4, P5, P6 and P7 with the above-described timings, the controller 100 comprises a pulse generator 101, delay circuits 102, 114, 115 and 116, phase matching circuits 110 and 116, comparators 112 and 113, inverters 111, 117 and 120 and an OR circuit 119.
The pulse controller 101 is a circuit that generates certain pulse signals P0 at a certain interval. The delay circuit 102 gives a time delay of Td0 to the pulse signal P0 to provide a delayed signal P1. The signal P1 is fed to the phase matching circuit 110. The phase matching circuit 110 derives a logical sum between the signal P1 and a delayed signal P12 from the delay circuit 115 and provides the logical sum or a signal P2. An inverted signal P3 of the signal P2 by the inverter 111 is further inverted through the COMS inverter C1 to generate the gate voltage P4. The delay circuit 115 gives a time delay of Td2 to a compared output P14 resulted from comparison of the gate voltage P7 with the reference voltage V1 output from a reference voltage generator 104 to provide a delayed signal P12.
The comparator 112 compares the gate voltage P4 with the reference voltage V1 output from the reference voltage generator 104 to provide a compared signal P13. The delay circuit 114 gives a certain time delay to the compared signal P13 to provide a delayed signal P11. This signal P11 is fed to the phase matching circuit 116 together with the signal P1. The phase matching circuit 116 provides a signal P8 that falls in synchronous with the rise of the signal P11 and rises in synchronous with the fall of the signal P1. This signal P8 is inverted through the inverter 117 to generate the signal P5 having a certain timing relation with the signal P4.
The signal P5 is also fed to the delay circuit 118 to give a certain time delay to the signal P5 to generate a delayed signal P9. The logical sum signal P10 between the signals P9 and P1 is generated at the OR circuit 119. An inverted signal of the signal P10 by the inverter 120 corresponds to the above-described signal P6.
In the configuration example of
A configuration example and operation of the controller 100 available in operation of the second embodiment of the present invention (
A signal P19 is generated to produce a waveform similar to P7 as shown in
A circuit available in generation of the signals P3, P4, P5, P6 and P19 may comprise the delay circuits 102′ and 123, the AND circuits 126 and 127 and the OR circuit 128 in the configuration example of
The AND circuit 126 provides a logical product signal P18 between the signal P0 generated from the pulse generator 101 and the signal P1 derived from the signal P0 and given a time delay of Td1 at the delay circuit 102′. The signal P18 is inverted at the inverter 129 and fed to the gate of the transistor NM2 as the signal P10. The signal P18 is also fed through a buffer 130 to the gate of the transistor NM3 as the signal P6.
The AND circuit 127 provides a logical product signal P3 between the signal P1 and the signal P2′ derived from the signal P1 and given a time delay of Td2 at the delay circuit 123. Inversion of the signal P3 at the COMS inverter C1 yields the signal P4. The signal P4 falls with a time delay of almost Td1+Td2 after the pulse signal P0 rises. The signal P4 rises behind the pulse signal P10 with a time delay of Td2. This is effective to secure the dead time when the transistor Q1 switches from the non-conductive state to the conductive state and the transistor Q2 switches from the conductive state to the non-conductive state in contrast.
The signal P19 is provided from the OR circuit 128 as a logical sum signal between the signals P2′ and P18. The signal P19 therefore rises behind the signal P4 with a time delay of Td2 and falls behind the signal P6 with a time delay of Td1+Td2. As a result, the gate voltage P7 has such a waveform that supplies the voltage V2 to the gate of the transistor Q2 during a period present before and after the time of transition between the conductive state and the non-conductive state of the transistor Q1.
A configuration example and operation of the controller 100 available in operation of the fourth embodiment of the present invention (
The invention has been described on the embodiments though the present invention is not limited to these embodiments but rather can be given various additions, modifications and substitutions without departing the scope and spirit of the invention. For example, in the above embodiments, the gate voltage P7 is switched stepwise to the mean voltage Vmean during the transition period present before and after the time of logical transition of the gate voltage P4. In contrast, as shown in
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