This application claims the benefit of Japanese Priority Patent Application JP 2014-145810 filed Jul. 16, 2014, the entire contents of each which is incorporated herein by reference.
The present technology relates to a semiconductor device using an oxide semiconductor film, and a display unit and an electronic apparatus each of which includes the semiconductor device.
It has been known that an oxide semiconductor such as zinc oxide (ZnO) and an oxide containing oxygen and indium (In) has superior electric properties. In recent years, application of such a oxide semiconductor to TFTs (Thin Film Transistors) has been studied, and application of the oxide semiconductor to a driving device and a high-voltage device of an active matrix display is expected (for example, refer to Japanese Unexamined Patent Application Publication Nos. 2009-99847, 2013-207193, and 2012-256838).
The oxide semiconductor has a wider band gap than silicon (Si), and is usable at high temperature and high voltage. Moreover, since a film of the oxide semiconductor is allowed to be formed with use of a sputtering method at a low temperature from about 300° C. to about 500° C., the film is allowed to be easily formed on a substrate made of glass. Further, in a case where the oxide semiconductor is used as a driving device of a display, electron mobility of the driving device is 10 or more times as high as a TFT using amorphous silicon. In addition thereto, as described above, since the oxide semiconductor has a wide band gap, the oxide semiconductor has a low intrinsic carrier concentration, thereby exhibiting superior off characteristics. Development of application of a TFT using such an oxide semiconductor to a large-screen, high-definition, and high-frame-rate liquid crystal display, an organic EL (electroluminescence) display, and the like has been advanced.
In a TFT, when a voltage equal to or higher than a predetermined threshold value is applied to a gate electrode, a carrier flow through an oxide semiconductor. Accordingly, a current flows between a source electrode and a drain electrode of the TFT to allow the TFT to perform an ON operation. On the other hand, when the TFT performs an OFF operation, a large voltage is applied between the gate electrode and the drain electrode. Therefore, a portion having a high electric field may be locally produced in a part of the oxide semiconductor, thereby impairing reliability of the TFT.
It is desirable to provide a semiconductor device, a display unit, and an electronic apparatus each of which has high reliability.
According to an embodiment of the present technology, there is provided a first semiconductor device including: an oxide semiconductor film; a gate insulating film; and a gate electrode, the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate, in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
According to an embodiment of the present technology, there is provided a first display unit provided with a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including: an oxide semiconductor film; a gate insulating film; and a gate electrode, the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate, in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
According to an embodiment of the present technology, there is provided a first electronic apparatus provided with a display unit, the display unit including a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including: an oxide semiconductor film; a gate insulating film; and a gate electrode, the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate, in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
The first semiconductor device, the first display unit, and the first electronic apparatus according to the embodiments of the present technology, the thick-film section is provided in the end portion of the gate insulating film; therefore, a distance between the gate electrode and the oxide semiconductor film through the thick-film section is longer than a distance between the gate electrode and the oxide semiconductor film through a portion other than the thick-film section of the gate insulating film.
According to an embodiment of the present technology, there is provided a second semiconductor device including: a gate electrode; an oxide semiconductor film including a channel region facing the gate electrode; and a gate insulating film provided between the gate electrode and the semiconductor film, in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
According to an embodiment of the present technology, there is provided a second display unit provided with a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including: a gate electrode; an oxide semiconductor film including a channel region facing the gate electrode; and a gate insulating film provided between the gate electrode and the semiconductor film, in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
According to an embodiment of the present technology, there is provided a second electronic apparatus provided with a display unit, the display unit including a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including: a gate electrode; an oxide semiconductor film including a channel region facing the gate electrode; and a gate insulating film provided between the gate electrode and the semiconductor film, in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
In the second semiconductor device, the second display unit, and the second electronic apparatus according to the embodiments of the present technology, the low-dielectric constant section is provided in the end portion of the gate insulating film; therefore, compared to a case where the low-dielectric constant section is not provided, an electric field generated in a portion close to the low-dielectric constant section of the oxide semiconductor film is relaxed.
In the first semiconductor device, the first display unit, and the first electronic apparatus according to the embodiments of the present technology, the thick-film section is provided in the end portion of the gate insulating film, and in the second semiconductor device, the second display unit, and the second electronic apparatus according to the embodiments of the preset technology, the low-dielectric constant section is provided in the end portion of the gate insulating film; therefore, concentration of an electric field on a portion close to the thick-film section or the low-dielectric constant section of the oxide semiconductor film is allowed to be suppressed. Accordingly, reliability is allowed to be improved. It is to be noted that effects of the embodiments of the present technology are not limited to effects described here, and may include any effect described in this description.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed.
The accompanying drawings are included to provide a further understanding of the technology, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and, together with the specification, serve to explain the principles of the technology.
Some embodiments of the present technology will be described in detail below referring to the accompanying drawings. It is to be noted that description will be given in the following order.
1. First Embodiment (Semiconductor device: an example in which a thick-film section is provided in a gate insulating film)
2. Modification Example 1 (An example in which a thickness of the thick-film section is uniform)
3. Modification Example 2 (An example in which thick-film sections are provided in two end portions of the gate insulating film)
4. Second Embodiment (Semiconductor device: an example in which a low-dielectric constant section is provided in a gate insulating film)
5. Modification Example 3 (An example in which a low-dielectric constant section is configured of a part of a low-dielectric constant film)
6. Modification Example 4 (An example in which low-dielectric constant sections are provided in two end portions of the gate insulating film)
5. Application Example (Display unit)
The substrate 11 may be configured of, for example, a plate of a material such as quartz, glass, silicon, or a resin (plastic) film. Since the oxide semiconductor film 12 is formed by a sputtering method that will be described later without heating the substrate 11, a low-priced resin film may be used. Examples of the resin material may include PET (polyethylene terephthalate) and PEN (polyethylene naphtalate). In addition thereto, a metal substrate made of stainless steel (SUS) or the like including a film of an insulating material formed thereon may be used according to the intended use.
The oxide semiconductor film 12 is provided in a selective region on the substrate 11, and has a function as an active layer of a TFT. The oxide semiconductor film 12 may include, for example, as a main component, an oxide of one or more elements of indium (In), gallium (Ga), zinc (Zn), and tin (Sn). Specific examples of an amorphous oxide may include indium-tin-zinc oxide (ITZO) and indium-gallium-zinc oxide (IGZO: InGaZnO), and specific examples of a crystalline oxide may include zinc oxide (ZnO), indium-zinc oxide (IZO (registered trademark)), indium-gallium oxide (IGO), indium-tin oxide (ITO), and indium oxide (InO). Although either an amorphous oxide semiconductor material or a crystalline oxide semiconductor material may be used, the crystalline oxide semiconductor material may be preferably used, since etching selectivity to the gate insulating film 13 is allowed to be secured easily. A thickness (a thickness in a laminating direction, hereinafter simply referred to as “thickness”) of the oxide semiconductor film 12 may be, for example, about 50 nm.
In the oxide semiconductor film 12, a region overlapping the gate electrode 14 (a region facing the gate electrode 14) in a plan view serves as a channel region 12A. On the other hand, a part from a surface (a top surface) along a thickness direction of a region other than the channel region 12A of the oxide semiconductor film 12 serves as the low-resistance region 12B having lower electric resistivity than the channel region 12A. The low-resistance region 12B may be formed by allowing a metal such as aluminum (Al) to react with an oxide semiconductor material to diffuse the metal (a dopant) into the oxide semiconductor material. In the TFT of the semiconductor device 1, a self-aligned configuration is achieved by the low-resistance region 12B, and parasitic capacity formed in intersection regions between the gate electrode 14 and the source electrode 17S and between the gate electrode 14 and the drain electrode 17D is allowed to be reduced. Moreover, the low-resistance region 12B also has a role in stabilizing characteristics of the TFT.
The gate insulating film 13 is provided between the gate electrode 14 and the oxide semiconductor film 12, and may be configured of a single-layer film of one of a silicon oxide film (SiOx), a silicon nitride film (SiNx), a silicon oxynitride film (SiON), and an aluminum oxide film (AlOx), or a laminate film of two or more thereof. In particular, the silicon oxide film and the aluminum oxide film may be preferable, since the silicon oxide film and the aluminum oxide film are less likely to reduce the oxide semiconductor. In this embodiment, a thick-film section 13T is provided in one end portion of the gate insulating film 13. As will be described later, the thick-film section 13T is allowed to suppress concentration of an electric field on a portion close to the thick-film section 13T of the oxide semiconductor film 12.
The thick-film section 13T is provided along a side close to the drain electrode 17D of the gate insulating film 13. In other words, the thick-film section 13T is provided in an end portion close to the drain electrode 17D of the gate insulating film 13. The thick-film section 13T is a portion having a larger thickness than the other portion such as a central portion and a portion close to the source electrode 17S of the gate insulating film 13. The thickness of the thick-film section 13T is the smallest at a position closest to the central portion and is gradually increased toward an edge of the gate insulating film 13. A top surface (a contact surface with the gate electrode 14) of the thick-film section 13T may be preferably a smooth inclined surface. A thickness of the edge having the largest thickness of the gate insulating film 13 in the thick-film section 13T may be preferably about 1.5 times to about 3 times as large as the thickness of a portion other than the thick-film section 13T of the gate insulating film 13. The thickness of the edge having the largest thickness of the gate insulating film 13 in the thick-film section 13T is about 200 nm, and the thickness of the portion other than the thick-film section 13T of the gate insulating film 13 is about 100 nm. A distance (a distance along a channel length direction) of the thick-film section 13T may be preferably, for example, a length equal to or larger than the thickness of the gate insulating film 13, and about ½ or less of a gate length. For example, when the gate length is about 10 μm, the distance of the thick-film section 13T may be about 0.5 μm.
The gate electrode 14 is configured to control carrier density in the oxide semiconductor film 12 by a gate voltage (Vg) applied to the TFT, and has a function as a wiring line configured to supply an electric potential. The gate electrode 14 may be configured of, for example, a simple substance of one of molybdenum (Mo), titanium (Ti), aluminum, silver, neodymium (Nd), and copper (Cu), an alloy thereof, or a laminate film of two or more thereof. More specifically, a laminate configuration in which a low-resistance metal such as aluminum or silver is tucked in molybdenum or titanium, or an alloy (an Al—Nd alloy) of aluminum and neodymium may be adopted. Alternatively, the gate electrode 14 may be configured of a transparent conductive film such as ITO. A thickness of the gate electrode 14 may be, for example, about 200 nm. The gate electrode 14 and the gate insulating film 13 have the same planar shape as each other. An end portion close to the drain electrode 17D (a portion in contact with the thick-film section 13T of the gate electrode 13) of the gate electrode 14 may have a thickness equal to or thinner than that of the other portion of the gate electrode 14.
The high-resistance film 15 is a remaining oxidized metal film serving as a supply source of a metal that is diffused into the low-resistance region 12B of the oxide semiconductor film 12 in a manufacturing process that will be described later. The high-resistance film 15 may have, for example, a thickness of about 20 nm or less, and may be made of titanium oxide, aluminum oxide, indium oxide, tin oxide, or the like. Since such a high-resistance film 15 has superior barrier characteristics against outside air, in addition to the foregoing role in the process, the high-resistance film 15 also has a function of reducing an influence of oxygen and moisture that cause change in electrical characteristics of the oxide semiconductor film 12 in the semiconductor device 1. When the high-resistance film 15 is provided, the electrical characteristics of the semiconductor device 1 are allowed to be stabilized, and an effect of the interlayer insulating film 16 is allowed to be further improved.
In order to improve a barrier function, for example, a protective film made of aluminum oxide or silicon nitride with a thickness of about 30 nm to about 50 nm both inclusive may be laminated on the high-resistance film 15. Thus, the electrical characteristics of the oxide semiconductor film 12 in the semiconductor device 1 are further stabilized.
The interlayer insulating film 16 is laminated on the high-resistance film 15, and may be made of, for example, an organic material such as an acrylic-based resin, polyimide, a phenol-based resin, an epoxy-based resin, or a vinyl chloride-based resin. An inorganic material such as a silicon oxide film, a silicon nitride film, a silicon oxynitride film, or aluminum oxide may be used for the interlayer insulating film 16. Alternatively, a laminate of an organic material and an inorganic material may be used for the interlayer insulating film 16. The interlayer insulating film 16 including the organic material is allowed to be easily thickened to a thickness of, for example, about 1 μm to about 2 μm both inclusive. The thus-thickened interlayer insulating film 16 is allowed to sufficiently cover a level difference formed after processing of the gate electrode 14, thereby securing insulation. The interlayer insulating film 16 in which a silicon oxide film and an aluminum oxide film are laminated is allowed to suppress mixing and diffusion of moisture into the oxide semiconductor film 12. Thus, the electrical characteristics of the semiconductor device 1 are stabilized, and reliability of the semiconductor device 1 is improved.
Each of the source electrode 17S and the drain electrode 17D may have, for example, a thickness of about 200 nm to about 300 nm both inclusive, and may be made of a metal or a transparent conductive film similar to that described for the foregoing gate electrode 14. The source electrode 17S and the drain electrode 17D may be preferably made of, for example, a low-resistance metal such as aluminum or copper, and may be more preferably a laminate film configured by tucking such a low-resistance metal in a barrier layer made of titanium or molybdenum. Driving with less wiring delay is possible with use of such a laminate film. Moreover, in order to avoid formation of the parasitic capacity in the intersection regions between the gate electrode 14 and the source electrode 17S and between the gate electrode 14 and the drain electrode 17D, it may be desirable that the source electrode 17S and the drain electrode 17D be so provided as to avoid a region directly above the gate electrode 14.
The semiconductor device 1 may be manufactured by, for example, the following procedure (refer to
First, as illustrated in
After the oxide semiconductor film 12 is provided, as illustrated in
Subsequently, a resist pattern 18 is formed on the insulating material film 13M, and the insulating material film 13M is etched (refer to
After the insulating material film 13M is etched, as illustrated in
After the conductive material film 14M is formed, patterning is performed on the conductive material film 14M by, for example, photolithography and etching to form the gate electrode 14 in a selective region on the oxide semiconductor film 12. At this time, the inclined surface 13S of the insulating material film 13M (the thick-film section 13T of the gate electrode 13) overlaps an end portion of the gate electrode 14 in a plan view. Subsequently, the insulating material film 13M is etched with use of the gate electrode 14 as a mask. At this time, in a case where the oxide semiconductor film 12 is made of a crystalline material such as ZnO, IZO, or IGO, when an extremely large etching ratio is maintained with use of hydrofluoric acid or the like, processing is allowed to be easily performed. Thus, patterning on the gate insulating film 13 is performed to form the gate insulating film 13 into a planar shape same as that of the gate electrode 14 (refer to
After the gate insulating film 13 is provided, as illustrated in
Subsequently, as illustrated in
As heat treatment on the metal film 15M, as described above, the metal film 15M may be preferably annealed at a temperature of about 300° C. At this time, when annealing is performed in an oxidized gas atmosphere containing oxygen and the like, an excessive decrease in oxygen concentration in the low-resistance region 12B is allowed to be suppressed, and oxygen is allowed to be sufficiently supplied to the oxide semiconductor film 12. Thus, processes are allowed to be simplified by reducing later annealing processes.
The high-resistance film 15 may be formed by setting the temperature of the substrate 11 to a relatively high temperature when forming the metal film 15M on the substrate 11, instead of the forgoing annealing process. For example, in the process in
As described above, the metal film 15M may be preferably formed with a thickness of about 10 nm or less. When the thickness of the metal film 15M is about 10 nm or less, the metal film 15M is allowed to be completely oxidized (the high-resistance film 15 is allowed to be formed) by heat treatment. In a case where the metal film 15M is not completely oxidized, a process of removing the unoxidized metal film 15M by etching is necessary, since when the metal film 15M that is not sufficiently oxidized remains on the gate electrode 14 or the like, a leakage current may be generated. In a case where the metal film 15M is completely oxidized to form the high-resistance film 15, such a removing process is not necessary, thereby enabling simplification of manufacturing processes. In other words, generation of the leakage current is avoidable without performing the removing process by etching. It is to be noted that, in a case where the metal film 15M is formed with a thickness of about 10 nm or less, the thickness of the high-resistance film 15 after heat treatment is about 20 nm or less.
As a method of oxidizing the metal film 15M, in addition to the foregoing heat treatment, a method such as oxidation in a water-vapor atmosphere or plasma oxidation may be used. In particular, the plasma oxidation has the following advantage. After the high-resistance film 15 is formed, the interlayer insulating film 16 is formed by a plasma CVD method; however, the interlayer insulating film 16 is allowed to be formed subsequently (successively) after the plasma oxidation is performed on the high-resistance film 15. Therefore, there is an advantage that it is not necessary to increase the number of processes. It may be desirable that the plasma oxidation be performed by setting the temperature of the substrate 11 to about 200° C. to about 400° C. both inclusive, and generating plasma in a gas atmosphere containing oxygen such as mixed gas of oxygen and oxygen dinitride. Thus, the high-resistance film 15 with superior barrier characteristics against outside air is allowed to be formed, as described above.
After the high-resistance film 15 is formed, as illustrated in
Subsequently, a conductive film (not illustrated) made of the material of the foregoing source electrode 17S and the foregoing drain electrode 17D is formed on the interlayer insulating film 16 by, for example, a sputtering method, and the connection holes H1 and H2 are filled with the conductive film. Thereafter, patterning is performed on the conductive film by, for example, photolithography and etching to form the conductive film into a predetermined shape. Thus, the source electrode 17S and the drain electrode 17D are formed on the interlayer insulating film 16, and the source electrode 17S and the drain electrode 17D are connected to the low-resistance region 12B of the oxide semiconductor film 12. The semiconductor device 1 illustrated in
In the semiconductor device 1, when a voltage (a gate voltage) equal to or higher than a threshold voltage is applied to the gate electrode 14, a carrier flows through the channel region 12A of the oxide semiconductor film 12. Accordingly, a current (a drain current) flows between the source electrode 17S and the drain electrode 17D to perform an ON operation. On the other hand, in an OFF operation, a current does not flow between the source electrode 17S and the drain electrode 17D, and a large voltage is applied between the gate electrode 14 and the drain electrode 17D.
In this case, the thick-film section 13T is provided in the end portion close to the drain electrode 17D of the gate insulating film 13. Therefore, a distance between the oxide semiconductor film 12 and the gate electrode 14 through the thick-film section 13T is longer than a distance between the oxide semiconductor film 12 and the gate electrode 14 through the other portion of the gate insulating film 13. In other words, compared to a case where the thick-film section 13T is not provided, an electric field generated in a portion close to the thick-film section 13T of the oxide semiconductor film 12 is relaxed. This will be described below.
A configuration of a semiconductor device (a semiconductor device 102) according to Comparative Example 2 is illustrated in
On the other hand, in the semiconductor device 1, the thickness of the end portion close to the drain electrode 17D of the gate insulating film 13 is selectively increased (the thick-film section 13T). Therefore, magnitude of a drain current is maintained, and an electric field generated in the portion close to the thick-film section 13T of the oxide semiconductor film 12 is relaxed.
In the semiconductor device 102, the thickness of the gate insulating film 213 was larger than that of the gate insulating film 113; therefore, compared to the semiconductor device 101, the drain current of the semiconductor device 102 was reduced by about half. On the other hand, the drain current of the semiconductor device 1 was maintained at a level substantially equal to that of the drain current of the semiconductor device 101.
As can be seen from
Thus, in this embodiment, the thick-film section 13T is provided in the end portion close to the drain electrode 17D of the gate insulating film 13; therefore, concentration of the electric field generated in the portion close to the thick-film section 13T of the oxide semiconductor film 12 is allowed to be suppressed. In particular, in the semiconductor device 1 with a self-aligned configuration, the electric field generated in the oxide semiconductor film 12 is easily increased; however, concentration of the electric field is allowed to be suppressed effectively. Therefore, reliability of the semiconductor device 1 is allowed to be improved. Moreover, since the thick-film section 13T is selectively provided in the end portion close to the drain electrode 17D of the gate insulating film 13, the magnitude of the drain current is allowed to be maintained.
Further, the top surface of the thick-film section 13T may be preferably formed into a smooth inclined surface by gradually increasing the thickness of the thick-film section 13T toward an edge thereof. Since an electric field tends to be concentrated on a corner, the corner is allowed to be reduced by providing such a thick-film section 13T, thereby further suppressing concentration of the electric field.
Modification examples of this embodiment and other embodiments will be described below. In the following description, like components are denoted by like numerals as of the foregoing embodiment, and will not be further described.
The thick-film section 23T of the gate insulating film 23 is provided in an end portion close to the drain electrode 17D as with the thick-film section 13T. The thick-film section 23T is a portion with a larger thickness than that of the other portion of the gate insulating film 23.
The thickness of the thick-film section 23T is the same from a position close to a central portion to an edge of the gate insulating film 23. In the gate insulating film 23, a level difference is formed between the thick-film section 23T and a portion other than the thick-film section 23T (a portion with a smaller thickness than that of the thick-film section 23T), and the thick-film section 23T may have, for example, a substantially-right-angled corner section. The thick-film section 23T of such a gate insulating film 23 is allowed to be formed by etching the insulating material film 13M without forming the inclined surface 13S (refer to
It was confirmed that the magnitude of the drain current of the semiconductor device 1A was maintained at substantially the same level as the magnitude of the drain current in the semiconductor devices 1 and 101.
It was confirmed from
In the gate insulating film 13 of the semiconductor device 1B, the thick-film section 13T is also provided in an end portion close to the source electrode 17S in addition to the end portion close to the drain electrode 17D. In other words, the thick-film sections 13T are provided in a pair of end portions facing each other of the gate insulating film 13. The gate insulating film 13 with high symmetry is allowed to be formed by thus providing the thick-film sections 13T in both end portions of the gate insulating film 13. The gate insulating film 13 with a symmetric configuration is allowed to be formed with use of a self-aligning process by back exposure using a negative resist.
The magnitude of the drain current of the semiconductor device 1B was slightly decreased, compared to the magnitudes of the drain currents of the semiconductor devices 1 and 101. However, it was confirmed that an amount of decrease in the drain current of the semiconductor device 1B was smaller than that of the semiconductor device 102 (refer to
As illustrated in
The magnitude of the drain current of the semiconductor device 1C was slightly decreased, compared to the magnitudes of the drain currents of the semiconductor devices 1A and 101. However, it was confirmed that an amount of decrease in the drain current of the semiconductor device 1C was smaller than that of the semiconductor device 102 (refer to
The low-dielectric constant section 33L is provided in an end portion close to the drain electrode 17D of the gate insulating film 33. The low-dielectric constant section 33L is a portion having a lower dielectric constant than dielectric constants of the other portion such as a central portion and a portion close to the source electrode 17S of the gate insulating film 33. For example, the dielectric constant of the portion other than the low-dielectric constant section 33L of the gate insulating film 33 may be from about 3.0 to about 10.0 both inclusive, and the dielectric constant of the low-dielectric constant section 33L is about 1.0. For example, a single-layer film of one of a silicon oxide film (SiOx), a silicon nitride film (SiNx), a silicon oxynitride film (SiON), and an aluminum oxide film (AlOx), or a laminate film of two or more thereof may be used for the portion other than the low-dielectric constant section 33L of the gate insulating film 33. The low-dielectric constant section 33L may be formed of, for example, air. In other words, the low-dielectric constant section 33L of the gate insulating film 33 is an air gap between the oxide semiconductor film 12 and the gate electrode 14, and the semiconductor device 2 has a hollow configuration. A thickness of the low-dielectric constant section 33L is the same as that of the portion other than the low-dielectric constant section 33L of the gate insulating film 33. A distance of the low-dielectric constant section 33L (a distance along a channel length direction) may be preferably, for example, a length equal to or larger than the thickness of the gate insulating film 33, and about ½ or less of a gate length. For example, when the gate length is about 10 μm, the distance of the low-dielectric constant section 33L may be about 0.5 μm. A sectional shape of the low-dielectric constant section 33L may be any shape, for example, a square shape.
The gate insulating film 33 including such a low-dielectric constant section 33L may be formed by, for example, the following procedure (refer to
First, after the oxide semiconductor film 12 is provided as with the semiconductor device 1 (refer to
In the semiconductor device 2 in which the low-dielectric constant section 33L is selectively provided in the end portion of the gate insulating film 33, as with the semiconductor device 1, the magnitude of a drain current is maintained, and compared to a case where the low-dielectric constant section 33L is not provided, an electric field generated in a portion close to the low-dielectric constant section 33L of the oxide semiconductor film 12 is relaxed.
It was confirmed that the magnitude of the drain current of the semiconductor device 2 was maintained at substantially the same level as the magnitude of the drain current of the semiconductor device 101.
It was confirmed from
The low-dielectric constant section 43L is provided in an end portion close to the drain electrode 17D of the gate insulating film 43. The low-dielectric constant section 43L may be configured of, for example, a portion of the low-dielectric constant film 44 having a lower dielectric constant than a dielectric constant of a portion other than the low-dielectric constant section 43L of the gate insulating film 43.
For example, after an air gap is provided directly below the end portion of the gage electrode 14 (refer to
In the gate insulating film 33 of the semiconductor device 2B, the low-dielectric content section 33L is also provided in an end portion close to the source electrode 17S in addition to the end portion close to the drain electrode 17D. In other words, the low-dielectric constant sections 33L are provided in a pair of end portions facing each other of the gate insulating film 33. The gate insulating film 33 with high symmetry is allowed to be formed by thus providing the low-dielectric constant sections 33L in both end portions of the gate insulating film 33.
The magnitude of the drain current of the semiconductor device 2B was slightly decreased, compared to the magnitudes of the drain currents of the semiconductor devices 2 and 101. However, it was confirmed that an amount of decrease in the drain current of the semiconductor device 2B was smaller than that of the semiconductor device 102 (refer to
As illustrated in
The organic EL device 50 is provided on the semiconductor device 1 with a planarization film 19 in between. The organic EL device 50 includes a first electrode 51, an organic layer 52, and a second electrode 53 in this order from the planarization film 19, and is sealed by a protective layer (not illustrated). An inter-pixel insulating film 54 is provided on the first electrode 51. A sealing substrate 56 is bonded onto the protective layer with an adhesive layer 55 made of a thermosetting resin or an ultraviolet curable resin in between. The display unit 5 may be a bottom emission display unit in which light generated in the organic layer 52 is extracted from the substrate 11 or may be a top emission display unit in which light generated in the organic layer 52 is extracted from the sealing substrate 56.
The planarization film 19 is provided in an entire display region (a display region 60 in
The first electrode 51 is so provided on the planarization film 19 as to fill the connection hole H3 therewith. The first electrode 51 may function as, for example, an anode, and is provided for each device. In a case where the display unit 5 is a bottom emission display unit, the first electrode 51 may be configured of a transparent conductive film, for example, a single-layer film made of one of indium-tin oxide (ITO), indium-zinc oxide (IZO), and the like, or a laminate film made of two or more thereof. On the other hand, in a case where the display unit 5 is top emission display unit, the first electrode 51 may be made of a reflective metal, for example, a single-layer film made of a metal simple substance of one of aluminum, magnesium (Mg), calcium (Ca), and sodium (Na) or an alloy including one or more thereof, or a multilayer film in which the metal simple substance or the alloy is laminated.
The first electrode 51 may be provided in contact with a surface (a surface close to the organic EL device 50) of the source electrode 17S. Accordingly, the planarization film 19 is allowed to be omitted, and the display unit 5 is allowed to be manufactured by less processes.
A pixel separation film 54 is provided to secure insulation between the first electrode 51 and the second electrode 53 and to separate light emission regions of respective devices from one another. The pixel separation film 54 includes respective openings facing the light emission regions of the respective devices. The pixel separation film 54 may be made of, for example, a photosensitive resin such as polyimide, an acrylic-based resin, or a novolac-based resin.
The organic layer 52 is so provided as to cover the openings of the pixel separation film 54. The organic layer 52 includes an organic electroluminescence layer (organic EL layer), and is configured to generate light in response to application of a driving current. The organic layer 52 may include, for example, a hole injection layer, a hole transport layer, the organic EL layer, and an electron transport layer in this order from the substrate 11 (the first electrode 51), and electrons and holes are recombined in the organic EL layer to cause light emission. The material of the organic EL layer is not specifically limited as long as the material of the organic EL layer is a typical low-molecular-weight material or a typical polymer material. For example, the organic EL layer configured to emit red light, green light, and blue light may be color-coded for respective devices, or an organic EL layer (for example, a laminate of a red organic EL layer, a green organic EL layer, and a blue organic EL layer) configured to emit white light may be provided on the entire surface of the substrate. The hole injection layer is configured to enhance hole injection efficiency and to suppress leakage. The hole transport layer is configured to enhance hole transport efficiency to the organic EL layer. Layers other than the organic EL layer such as the hole injection layer, the hole transport layer, and the electron transport layer may be provided as necessary.
The second electrode 53 may function as, for example, a cathode, and may be configured of a metal conductive film. In the case where the display unit 5 is a bottom emission display unit, the second electrode 53 may be configured of a reflective metal, for example, a single-layer film made of a metal simple substance of one of aluminum, magnesium (Mg), calcium (Ca), and sodium (Na) or an alloy including one or more thereof, or a multilayer film in which the metal simple substance or the alloy is laminated. On the other hand, in the case where the display unit is a top emission display unit, a transparent conductive film such as ITO or IZO may be used for the second electrode 53. For example, the second electrode 53 may be shared by the respective devices while being insulated from the first electrode 51.
The protective layer (not illustrated) may be made of an insulating material or a conductive material. Examples of the insulating material may include amorphous silicon (a-Si), amorphous silicon carbide (a-SiC), amorphous silicon nitride (a-Si(1-X)Nx), and amorphous carbon (a-C).
The sealing substrate 56 is so disposed as to face the substrate 11 with the semiconductor device 1 and the organic EL device 50 in between. A material similar to that of the foregoing substrate 11 may be used for the sealing substrate 56. In the case where the display unit 5 is a top emission display unit, a transparent material may be used for the sealing substrate 56, and a color filter or a light-shielding film may be provided on the sealing substrate 56. In the case where the display unit 5 is a bottom emission display unit, the substrate 11 may be made of a transparent material, and, for example, a color filter or a light-shielding film may be provided on the substrate 11.
As illustrated in
In the display region 60, a plurality of (n-number of) signal lines DTL1 to DTLn are arranged along a column direction, and a plurality of (m-number of) scanning lines WSL1 to WSLm are arranged along a row direction. Moreover, the pixel PXLC (one of pixels corresponding to R, G, and B) is provided at each intersection of the signal line DTL and the scanning line WSL. Each signal line TDL is connected to the horizontal selector 61, and an image signal is supplied from the horizontal selector 61 to each pixel PXLC through the signal line DTL. Each scanning line WSL is electrically connected to the write scanner 62, and a scanning signal (a selection pulse) is supplied from the write scanner 62 to each pixel PXLC through the scanning line WSL. Each power supply line DTL is connected to the power supply scanner 63, and a power supply signal (a control pulse) is supplied from the power supply scanner 63 to each pixel PXLC through the power supply line DSL.
In the sampling transistor Tr1, a gate thereof is connected to the scanning line WSL corresponding thereto, one of a source and a drain thereof is connected to the signal line DTL corresponding thereto, and the other is connected to a gate of the driving transistor Tr2. In the driving transistor Tr2, a drain thereof is connected to the power supply line DSL corresponding thereto, and a source thereof is connected to an anode of the organic EL device 50. Moreover, a cathode of the organic EL device 50 is connected to a grounding wire 5H. It is to be noted that the grounding wire 5H is shared by all of the pixels PXLC. The capacitor device C is disposed between the source and the gate of the driving transistor Tr2.
The sampling transistor Tr1 is configured to be brought into conduction in response to a scanning signal (a selection pulse) supplied from the scanning line WSL, thereby sampling a signal potential of an image signal supplied from the signal line DTL and storing the signal potential in the capacitor device C. The driving transistor Tr2 is configured to receive a current supplied from the power supply line DSL that is set to a predetermined first potential (not illustrated) and to supply a driving current to the organic EL device 50 according to the signal potential stored in the capacitor device C. The organic EL device 50 is configured to emit light with luminance according to the signal potential of the image signal by the driving current supplied from the driving transistor Tr2.
In such a circuit configuration, the signal potential of the image signal supplied from the signal line DTL is sampled by brining the sampling transistor Tr1 into conduction in response to the scanning signal (the selection pulse) supplied from the scanning line WSL to be stored in the capacitor device C. Moreover, the current is supplied from the power supply line DSL that is set to the foregoing first potential to the driving transistor Tr2, and the driving current is supplied to the organic EL device 50 (each of the organic EL devices of red, green, and blue) in response to the signal potential stored in the capacitor device C. Then, each organic EL device 50 emits light with luminance according to the signal potential of the image signal by the supplied driving current. Thus, the display unit 5 displays an image, based on the image signal.
Such a display unit 5 may be formed by, for example, the following procedure.
First, as described above, the semiconductor device 1 is formed. Subsequently, the planarization film 19 made of the foregoing material is formed by, for example, a spin coating method or a slit coating method to cover the interlayer insulating film 16, the source electrode 17S, and the drain electrode 17D, and the connection hole H3 is formed in a part of a region facing the source electrode 17S of the planarization film 19.
Subsequently, the organic EL device 50 is formed on the planarization film 19. More specifically, the first electrode 51 made of the foregoing material is formed on the planarization film 19 by, for example, a spluttering method to fill the connection hole H3 therewith, and then patterning is performed on the first electrode 51 by photolithography and etching. After that, the pixel separation film 54 having openings are formed on the first electrode 51, and then the organic layer 52 is formed by, for example, a vacuum deposition method. Subsequently, the second electrode 53 made of the foregoing material is formed on the organic layer 52 by, for example, a sputtering method. Subsequently, the protective layer is formed on the second electrode 53 by, for example, a CVD method, and then the sealing substrate 56 is bonded onto the protective layer with use of the adhesive layer 55. Thus, the display unit 5 illustrated in
In the display unit 5, for example, when a driving current according to an image signal of each color is applied to each pixel PXLC corresponding to one of R, G, and B, electrons and holes are injected into the organic layer 52 through the first electrode 51 and the second electrode 53. The electrons and the holes are recombined in the organic EL layer included in the organic layer 52 to cause light emission. Thus, in the display unit 5, for example, a full-color image of R, G, and B is displayed. Moreover, a charge corresponding to the image signal is stored in the capacitor device C by applying a potential corresponding to the image signal to an end of the capacitor device 44C upon the image display operation.
In this case, since the display unit 5 includes the semiconductor device 1 with high reliability, reliability of the display unit 5 is improved.
The display unit 5 is applicable to electronic apparatuses in any fields that display, as an image or a picture, an image signal inputted from outside or an image signal produced inside. Examples of the electronic apparatuses may include televisions, digital cameras, notebook personal computers, portable terminal devices such as mobile phones, and video cameras.
Although the present technology is described referring to the embodiments and the modification examples, the present technology is not limited thereto, and may be variously modified. For example, in the foregoing embodiments and the like, a configuration provided with the high-resistance film 15 is described as an example; however, the high-resistance film 15 may be removed after forming the low-resistance region 12B. However, as described above, the case where the high-resistance film 15 is provided may be desirable, since electrical characteristics of the semiconductor device 1 are allowed to be stably maintained.
Moreover, in the foregoing embodiments and the like, the case where the low-resistance region 12B is provided in a part along the thickness direction from the surface (the top surface) of the oxide semiconductor film 12 is described; however, the low-resistance region 12B may be provided in a part along the thickness direction from the surface (the top surface) to a bottom surface of the oxide semiconductor film 12.
Further, in the foregoing second embodiment, the semiconductor device 1 including a top gate TFT is described (refer to
In addition thereto, the material and thickness of each layer, the method and conditions of forming each layer are not limited to those described in the above-described embodiments and the like, and each layer may be made of any other material with any other thickness by any other method under any other conditions.
Furthermore, the present technology is applicable to display units using, in addition to the organic EL device, other display devices such as a liquid crystal display device, an electrophoretic display device, and an inorganic electroluminescence device.
In addition thereto, in the foregoing embodiments and the like, the display unit is described as an application example of the semiconductor device; however, the semiconductor device may be applied to an image detector and the like.
It is to be noted that the effects described in this description are merely examples; therefore, effects in the present technology are not limited thereto, and the present technology may have other effects.
It is to be noted that the present technology may have the following configurations.
(1) A semiconductor device including:
an oxide semiconductor film;
a gate insulating film; and
a gate electrode,
the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate,
in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
(2) The semiconductor device according to (1), further including a source electrode and a drain electrode configured to be electrically connected to the oxide semiconductor film,
in which the thick-film section is provided in an end portion close to the drain electrode of the gate insulating film.
(3) The semiconductor device according to (2), in which the oxide semiconductor film includes a channel region and a low-resistance region provided in a portion other than the channel region, the channel region being disposed at a position overlapping the gate electrode in a plan view.
(4) The semiconductor device according to (3), in which the source electrode and the drain electrode are electrically connected to the low-resistance region of the oxide semiconductor film.
(5) The semiconductor device according to (3) or (4), further including a high-resistance film disposed in contact with the low-resistance region.
(6) The semiconductor device according to any one of (2) to (5), in which the thick-film section is further provided in an end portion close to the source electrode of the gate insulating film.
(7) The semiconductor device according to any one of (1) to (6), in which the thickness of the thick-film section is gradually increased toward an edge of the gate insulating film.
(8) The semiconductor device according to (7), in which a top surface of the thick-film section is an inclined surface.
(9) The semiconductor device according to any one of (1) to (6), in which the thickness of the thick-film section is uniform.
(10) The semiconductor device according to any one of (1) to (9), in which the thick-film section has a laminate configuration.
(11) A semiconductor device including:
a gate electrode;
an oxide semiconductor film including a channel region facing the gate electrode; and
a gate insulating film provided between the gate electrode and the semiconductor film,
in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
(12) The semiconductor device according to (11), in which the low-dielectric constant section is formed of air.
(13) The semiconductor device according to (11), in which the low-dielectric constant section is formed of a low-dielectric constant material other than air.
(14) The semiconductor device according to (13), in which
a low-dielectric constant film is included, the low-dielectric constant film covering one or both of the end portions of the gate insulating film, and
the low-electric constant section is configured of a part of the low-dielectric constant film.
(15) The semiconductor device according to any one of (11) to (14), further including a source electrode and a drain electrode configured to be electrically connected to the oxide semiconductor film,
in which the low-dielectric constant section is provided in an end portion close to the drain electrode of the gate insulating film.
(16) The semiconductor device according to (15), in which the low-dielectric constant section is further provided in an end portion close to the source electrode of the gate insulating film as well.
(17) A display unit provided with a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including:
an oxide semiconductor film;
a gate insulating film; and
a gate electrode,
the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate,
in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
(18) A display unit provided with a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including:
a gate electrode;
an oxide semiconductor film including a channel region facing the gate electrode; and
a gate insulating film provided between the gate electrode and the semiconductor film,
in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
(19) An electronic apparatus provided with a display unit, the display unit including a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including:
an oxide semiconductor film;
a gate insulating film; and
a gate electrode,
the oxide semiconductor film, the gate insulating film, and the gate electrode being provided in this order on a substrate,
in which a thick-film section is provided in one or both of end portions of the gate insulating film, the thick-film section having a larger thickness than a thickness of a portion other than the thick-film section of the gate insulating film.
(20) An electronic apparatus provided with a display unit, the display unit including a display device and a semiconductor device, the semiconductor device configured to drive the display device, the semiconductor device including:
a gate electrode;
an oxide semiconductor film including a channel region facing the gate electrode; and
a gate insulating film provided between the gate electrode and the semiconductor film,
in which a low-dielectric constant section is provided in one or both of end portions of the gate insulating film, the low-dielectric constant section having a smaller dielectric constant than that of a portion other than the low-dielectric constant section of the gate insulating film.
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations, and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.
Number | Date | Country | Kind |
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2014-145810 | Jul 2014 | JP | national |