1. Field of the Disclosure
Generally, the present disclosure relates to integrated circuits and methods for forming the same in which the operational behavior of the integrated circuits, and in particular of analog circuitry portions, may be enhanced by reducing the effects of mismatch of circuit elements, such as transistors, capacitors, resistors and the like, in view of systematic deviations, also referred to as gradients, which may be introduced during the fabrication and/or operation of the integrated circuits.
2. Description of the Related Art
In the fabrication of modern integrated circuits, there is a continuous drive to steadily reduce the feature sizes of the circuit elements, thereby enhancing the functionality of these structures. For instance, in currently available integrated circuits, minimum feature sizes, such as the channel length of field effect transistors, have reached the deep sub-micron range, thereby increasing performance of these circuits in terms of speed and/or power consumption. In the overall process for forming integrated circuit devices from an appropriate raw material, which currently is, and will remain in the near future, silicon-based semiconductor materials, due to the superior availability of the raw material and the well-understood characteristics of silicon, silicon dioxide and other well-approved materials, a great number of highly complex fabrication processes have to be performed, wherein each of these processes may have to be carried out on the basis of tightly set process windows in order to obtain the desired process result. For example, the substrate material, for instance in the form of silicon-based semiconductor wafers, may be treated by using photolithography, etch techniques, ion implantation, anneal processes, deposition processes and the like, in order to produce the various microstructure features which may finally form the individual circuit elements which may commonly define the functional behavior of the designed circuit layout. Currently, a plurality of process technologies are practiced in order to accommodate the various requirements of specific circuit designs, wherein, however, the above-described process techniques may be used in a more or less modified version in any of these technologies, wherein, however, the requirements with respect to high precision, in combination with a cost-effective overall manufacturing flow, may have to be met in any of these technologies in order to guarantee commercial success of the finally obtained semiconductor product. As an example of a highly complex manufacturing sequence, a typical process flow for forming circuit elements in MOS technology may be described with reference to
a schematically illustrates a top view of a portion of an integrated circuit 100 which may comprise analog circuitry, such as voltage and current amplifiers, which may be used in signal processing for analog circuit portions, such as ADCs (analog-to-digital converters), DACs (digital-to-analog converters) and the like. It should be appreciated that, although a significant tendency may be observed towards digital circuitry in many technical fields, for instance on the basis of digital signal processing, nevertheless highly accurate analog circuitry may be required, even in combination with complex digital circuits, since the analog circuit may at least act as an interface between the physical analog signals at the input side and output side of any digital signal processing system. That is, as the degree of control functions and signal processing capability may be enhanced in a plurality of technical fields, which may have previously been dedicated to pure analog circuitry, also the analog interface circuitry may have to meet restrictive requirements with respect to accuracy, since performance of the digital portion of the circuitry is substantially determined by the signal processing capability of the analog interface, thereby also requiring an increased degree of accuracy of the analog circuit portions, while, on the other hand, additional requirements may have to be respected, for instance in terms of reduced power consumption and high packing density, which may partially be in contradiction with the requirement of enhanced accuracy, as will be explained later on in more detail.
The integrated circuit 100 may, in the example shown, be represented by a circuit element in the form of a transistor, in the case of MOS technology, an N-channel field effect transistor or a P-channel field effect transistor. The transistor 100 may thus comprise a substrate 101 which may be provided in the form of any appropriate base material, such as a substantially crystalline silicon material, as the vast majority of complex integrated circuits may be formed of silicon due to the advantages mentioned above. The substrate 101 may have formed thereabove a semiconductor layer (not shown), such as a silicon layer, portions of which may be appropriately treated to receive a dopant species for modifying the overall electronic characteristics in order to obtain drain and source regions 103 of the transistor 100. It should be appreciated that a plurality of device architectures may be used, such as silicon-on-insulator (SOI) architecture in which a buried insulating layer (not shown) may be positioned between the substrate material 101 and the semiconductor layer. In other cases, the semiconductor layer may represent an upper portion of the substantially crystalline substrate material 101 so that the drain and source regions 103 may have contact to deeper lying substrate areas, which may be referred to as a bulk configuration. Furthermore, the transistor 100 comprises a gate electrode structure 104 which may include a gate electrode, i.e., a conductive portion, possibly in combination with insulating sidewall spacer elements, as will be described later on with reference to
b schematically illustrates a cross-sectional view of the transistor 100 as shown in
Furthermore, depending on the overall process strategy and the device requirements, the gate electrode structure 104 may comprise a sidewall spacer structure 104C, which may be appropriately designed for adjusting the lateral dopant profile in the drain and source regions 103 formed in the semiconductor layer 106. As previously indicated, in sophisticated integrated circuits, the minimum feature sizes, such as the gate length GL, may be in the deep sub-micron range, thereby requiring sophisticated manufacturing processes in order to obtain electrical characteristics of the device 100 as specified during the design phase of the device 100.
Typically, the manufacturing process for forming the transistor 100 as shown in
As an example, a plurality of the highly complex manufacturing processes may be sensitive with respect to pattern density, such as etch processes, deposition processes and the like, wherein a different number of circuit elements per unit area may result in a different process output, thereby creating a die-internal mismatch of device characteristics. That is, a mismatch may be understood as a deviation of an electrical characteristic with respect to a reference or design characteristic, which may be caused by a plurality of influences, such as variations in the manufacturing processes and the like. Hence, for two devices formed on the basis of the same design criteria, a mismatch may be defined by the difference or ratio of the electrical characteristic under consideration. A corresponding mismatch may be measured by, for instance, forming a plurality of “identical” circuit elements and measuring the respective electrical characteristic. From the measurement values, a mean value of the mismatch and a standard deviation may be determined, thereby obtaining a systematic mismatch, i.e., the mean value of the mismatch and a random mismatch indicated by the standard deviation. Hence, the corresponding values, i.e., the systematic and the random mismatch, may be representative for the technology under consideration for a specified type of circuit elements, such as transistors. The random mismatches are typically due to process variations, as previously described, and represent statistical variations of process fluctuations, for instance the scattering of dopant atoms, i.e., the distribution of the dopants in the drain and source regions 103 and the channel region 105. Thus, for a given technology standard, the random mismatches may not be eliminated but may be reduced, for instance by increasing the overall device dimensions, as typically the random mismatch may be proportional to the inverse of the square of the active area of the circuit element under consideration. For instance, with respect to the transistor element 100, the random mismatch between two “identical” transistor elements may be reduced by increasing the transistor width and the transistor length so that an increase of a factor 4 in the active transistor area may reduce the overall random mismatches by a factor of 2. However, arbitrarily increasing the size of the circuit elements under consideration may be in contradiction with other design goals, such as reduced power consumption and high packing density, as typically increased transistor size is associated with increased power consumption and reduced speed while also the overall packing density may be reduced.
In addition to the random mismatches, systematic mismatches may also have a significant effect on the overall device behavior, wherein a systematic mismatch may be induced by, for instance, a spatially dependant non-uniformity during the operation and/or processing of the integrated circuit. For instance, one example of a systematic mismatch may be caused by a temperature gradient, wherein two circuit elements of basically the same design may experience a different temperature due to the temperature gradient, thereby creating a systematic deviation in the electrical characteristics. Other spatially dependant influences represent “stationary” effects which may be caused during the overall manufacturing sequence and may thus be dependent on the technology under consideration. For example, as previously indicated, a plurality of processes may depend on pattern density, thereby introducing a systematic variation of respective process results so that a corresponding “gradient” with respect to a process result, such as a layer thickness, dopant concentration and the like, may be induced. Furthermore, more “global” gradients may be introduced, for instance, since many processes may have certain non-uniformity across the entire substrate, for instance when a process may lead to different process results at the substrate center compared to the substrate edge and the like.
Consequently, when designing a sophisticated analog circuit portion, device mismatch may have to be taken into consideration and may have to be balanced against power consumption and accuracy as well as device speed in order to obtain the desired overall performance of the circuit under consideration. However, in many analog circuit portions, a mismatch between individual circuit elements, such as transistors, capacitors, resistors and the like, may have to be reduced as much as possible in order to obtain a required degree of accuracy.
c schematically illustrates an example of a basic differential voltage amplification stage 110, which may comprise transistors 100A, 100B which may have substantially the same configuration as described with reference to the transistor 100. The amplification stage 110 may further comprise resistors 111 and 112 connected to the input and output so as to provide a feedback, while constant current sources 113 and 114 may also be provided, for instance in the form of transistors and the like. Hence, the overall electrical performance of the amplifier stage 110 may significantly depend on the degree of matching of the transistors 110A, 110B, wherein a certain degree of random mismatch may be inevitable due to the overall design criteria. That is, for a selected design size of the transistors 100A, 100B and the technology standard under consideration, a random mismatch exists, as previously explained. Furthermore, as described above, an additional systematic mismatch may occur, indicated as a gradient 115, which may, for instance, be induced by the technology under consideration. For example, due to a spatial dependency of a deposition process and/or an oxidation process, the gate insulation layer of the transistors 100A, 100B may be different due to the gradient 115, thereby resulting in a systematic mismatch which, in principle, could be taken into consideration if a corresponding gradient 115 would be known in advance. However, the magnitude and also the direction of the gradient 115 may vary and may therefore be non-predictable. For this reason, a plurality of layout criteria may be used to reduce the mismatch between respective two circuit elements, such as the transistors 100A, 100B.
e schematically illustrates a schematic top view of the circuit 110 wherein only the transistors 100A, 100B are illustrated. As previously explained, random mismatches may be reduced by increasing the overall dimensions of the transistors, wherein typically the final desired size of a circuit element, such as a transistor, may be defined on the basis of a plurality of unit devices, i.e., devices formed on the basis of minimum critical dimensions corresponding to the technology standard under consideration, which may have identical design characteristics and are appropriately combined in a required number in order to obtain the desired final dimensions and electrical characteristics. In the example shown in
d schematically illustrates another example in which capacitors may be formed on the basis of capacitive unit devices having a substantially square shape, wherein, in addition to a reduction of mismatches, also a ratio of 1:5 of the respective capacitance values may be adjusted. For example, a capacitor 100D may be defined by two unit devices D, thereby defining the centroid 111, as indicated in
Thus, the above-specified layout criteria may significantly reduce the degree of mismatch for respective two circuit elements, however a reduction of systematic mismatches, such as technology-induced gradients for a plurality of circuit elements, that is, three or more circuit elements or an array of circuit elements, may be difficult to be achieved on the basis of conventional strategies.
The present disclosure is directed to various methods and devices that may avoid, or at least reduce, the effects of one or more of the problems identified above.
The following presents a simplified summary of the disclosure in order to provide a basic understanding of some aspects disclosed herein. This summary is not an exhaustive overview, and it is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
Generally, the subject matter disclosed herein provides integrated circuits and methods for forming the same in which systematic mismatch between a plurality of individual circuit elements, such as transistors, capacitors, resistors and the like, may be reduced by appropriately positioning the unit devices of each of the plurality of circuit elements according to a spatial relationship, which provides highly similar effects of a technology gradient on each of the plurality of individual circuit elements, irrespective of the direction of the gradient. That is, the plurality of unit devices for each of the individual circuit elements may be arranged so as to exhibit the same spatial relationship according to an arbitrarily selected direction so that a respective technology gradient, that induces a systematic variation of a characteristic, may hence affect each circuit element in substantially the same manner. Consequently, the matching of a plurality of circuit elements, in particular in analog circuitry portions, may be enhanced since systematic variations induced by the overall manufacturing flow may be compensated for or at least significantly reduced, while other gradient effects, such as temperature-related effects and the like, may have a reduced effect on the matching of the plurality of circuit elements, thereby possibly providing an increased degree of flexibility for the design of the circuitry since, for instance, temperature-related gradients may be acceptable without having a significant influence on the overall accuracy of the circuit portion under consideration, which may allow positioning more circuit elements more closely to temperature-critical device areas, as may be the case in sophisticated integrated circuits including control circuitry, power circuitry and the like. Moreover, due to the increased robustness against technology-induced gradients, increased production yield may be obtained, even for process technologies which may require frequent upgrading of processes which may conventionally introduce process-induced gradients.
One illustrative integrated circuit disclosed herein comprises three or more circuit elements, each of which is comprised of a plurality of substantially identical unit devices. Each unit device belonging to a respective one of the three or more circuit elements has, with respect to a first direction, a first substantially constant distance to a nearest neighboring one of the unit devices belonging to the respective one of the three or more circuit elements. Furthermore, each unit device belonging to the respective one of the three or more circuit elements has, with respect to a second direction, a second substantially constant distance to a nearest neighboring of one of the unit devices belonging to the respective one of the three or more circuit elements.
A further illustrative integrated circuit disclosed herein comprises an analog circuit portion and a plurality of more than two circuit elements provided in the analog circuit portion. Each of the plurality of circuit elements is comprised of a plurality of unit devices of substantially the same configuration, wherein, for each of the plurality of circuit elements, a spatial relationship of unit devices along a lateral direction is substantially identical.
One illustrative method disclosed herein comprises defining a plurality of unit devices which have the same design and which define a plurality of circuit elements of an integrated circuit. The method further comprises determining design positions of the plurality of unit devices so as to obtain the same spatial relationship of unit devices along an arbitrary lateral direction for each of the plurality of circuit elements. Additionally, the method comprises forming the plurality of circuit elements above a substrate using the design positions for the plurality of unit devices.
The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
a-1b schematically illustrate a top view and a cross-sectional view, respectively, of an analog circuit portion including a transistor element formed in accordance with well-established process techniques;
c schematically illustrates a circuit diagram of a basic voltage amplification stage with matched transistors;
d schematically illustrates a plurality of unit devices of a capacitive structure arranged according to conventional layout strategies for reducing the mismatch;
e schematically illustrates a top view of a plurality of unit devices for forming the matched transistors of
a schematically illustrates a top view of circuit elements formed on the basis of a plurality of unit devices arranged in an appropriate spatial relationship to each other so that the circuit elements may be attacked in substantially the same manner by a technology gradient, according to illustrative embodiments;
b-2d schematically illustrate top views of semiconductor devices formed in accordance with the arrangement shown in
e schematically illustrates an array of circuit elements formed by a plurality of unit devices arranged so as to reduce a systematic mismatch caused by a gradient, according to still further illustrative embodiments;
f-2g schematically illustrate top views of circuit elements formed on the basis of unit devices, while different sizes of the circuit element may be provided on the basis of a spatial arrangement of the unit devices for reducing systematic mismatches, according to still further illustrative embodiments;
h schematically illustrates a circuit diagram including a plurality of matched transistor elements; and
i schematically illustrates a top view of the transistor elements of
While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Various illustrative embodiments are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present subject matter will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
Generally, the principles disclosed herein relate to integrated circuits and methods for forming the same, in which circuit elements comprised of a plurality of unit devices may be appropriately positioned such that a gradient, for example, a technology gradient caused by a systematic variation of one or more manufacturing processes, may be reduced in that a similar effect of the respective technology gradient may be caused in each of the plurality of circuit elements. Typically, technology gradients may have a spatial variation along a direction, which may not be predictable in advance, while, in sophisticated manufacturing technologies, however, the effect of a corresponding systematic variation across a relatively small number of unit devices, which may typically be formed on the basis of the minimum critical dimensions, may be less pronounced. Consequently, according to the principles disclosed herein, the unit devices may be associated to the plurality of circuit elements such that, in some illustrative embodiments, a basic “cell” may be defined, which may be repeated in a regular manner, thereby obtaining a substantially identical spatial relationship of the unit devices for each of the plurality of the circuit elements along at least two different lateral directions. In other illustrative embodiments, an appropriate spatial relationship of the members of one circuit element may be selected such that a similar effect in view of a systematic variation may also be obtained for the members of the other circuit elements that have to be matched, thereby also providing enhanced robustness with respect to technology gradients. Consequently, contrary to conventional layout strategies, the present disclosure provides techniques for reducing systematic mismatches caused by direction-dependent gradients for a plurality of circuit elements, i.e., for three or more circuit elements, such as transistors, capacitors, resistors and the like, wherein each of the circuit elements may in turn be comprised of a plurality of unit devices.
a schematically illustrates a top view of an integrated circuit 200, which may represent any type of integrated circuit including an analog circuit portion, in which a plurality of circuit elements, i.e., three or more circuit elements, an array of circuit elements and the like, have to be matched to each other. That is, the plurality of circuit elements have specified design characteristics, which may, however, vary due to random effects and systematic effects, as previously explained, wherein, however, in view of accuracy, systematic effects should influence the circuit elements in substantially the same manner, thereby enabling an efficient compensation for these systematic effects. For example, the integrated circuit 200 may comprise a plurality of unit devices A, B, C, D which may represent transistor elements, capacitive structures, resistive structures, which may be formed on the basis of minimum critical dimensions in accordance with the technology standard under consideration. In some illustrative embodiments, the different types of unit devices A, B, C, D may represent two or more different structures when enhanced “matching” of different types of circuit elements may be desired. In other illustrative embodiments, the unit devices A, B, C, D may represent basically the same device structures formed on the basis of identical design criteria. That is, the unit devices A, B, C, D may represent identical transistor elements, capacitors, resistors and the like, wherein, as previously indicated, respective variations may have been introduced during the process of forming the unit devices A, B, C, D. In the embodiment shown, the unit devices A, B, C, D may be used for defining a plurality of circuit elements 200A, 200B, 200C, 200D, which may thus represent circuit elements having a desired overall size as determined by the number of unit devices used for actually forming the respective circuit elements 200A, 200B, 200C, 200D. Hence, it may be assumed that the portion shown in
It should be appreciated that, in the embodiment illustrated in
b schematically illustrates the integrated circuit comprising the four circuit elements 200A, 200B, 200C, 200D in a non-matched state. That is, the circuit element 200A, comprised of unit devices A, may respond significantly differently to a technology gradient 215, at least for some lateral directions, compared to the circuit element 200D comprised of the unit devices D. For the intermediate devices 200B, 200C with respect to the direction 215, a less pronounced difference may be created which, however, may result in a significant deviation of the overall circuit performance if a high degree of matching of all four circuit elements 200A, 200B, 200C, 200D may be required.
c schematically illustrates the circuit elements 200A, 200B, 200C, 200D when the unit devices A, B, C, D may be positioned in accordance with a spatial arrangement, as previously described with reference to
d schematically illustrates the integrated circuit 200 in accordance with a further embodiment with a basic cell 220A in the form of a row of unit devices, which may be repeated in an appropriate manner so as to obtain the desired spatial relationship for each type of unit devices according to a specified lateral direction. As shown, different basic cells may be defined by changing the order of the unit devices therein, while also different types of basic cells may be used simultaneously in order to compensate for significant change of a specific characteristic along one direction. That is, as shown in
e schematically illustrates the integrated circuit 200 according to a further illustrative embodiment in which the circuit elements 200A, 200B, 200C, 200D may be comprised of the unit devices A, B, C, D having the same configuration, wherein, however, a different number of unit devices may be used to obtain a desired ratio of the sizes of the circuit elements 200A, 200B, 200C, 200D. In the embodiment shown, it may be assumed that the devices 200A, 200D may have twice the dimension compared to the circuit elements 200B, 200C. For example, when representing a transistor element, the drive current capability of the circuit elements 200A, 200D may be twice that of the transistors 200B, 200C. In other cases, for capacitive structures, the capacitance of the circuit elements 200A, 200D may be twice the capacitance of the capacitors 200B, 200C. Also in this case, the unit devices may be appropriately distributed in accordance with their mutual spatial relationship, as previously explained, in order to provide a similar effect on each of the circuit elements 200A, 200B, 200C, 200D with respect to a gradient acting along a lateral direction. That is, the unit devices may be connected with each other so as to obtain a spatial relationship for each type of unit device that is the same along one or more lateral directions, as previously explained.
f schematically illustrates a basic cell 220, which may be used for appropriately associating the unit devices A, B, C, D to the circuit elements 200A, 200B, 200C, 200D. For example, it may be assumed that unit devices A forming the circuit element 200A may be divided into unit devices A1 and A2 so that cell 220 may comprise twice as many unit devices compared to the circuit element 200B, 200C. Similarly, the basic cell 220 may comprise two unit devices D1, D2 each corresponding to the circuit element 200D. Thus, the basic cells 220 may be defined by the array of
g schematically illustrates the basic cell 220 according to a different configuration wherein it should be appreciated that any desired configuration of the unit devices A1, A2, B, C, D1 and D2 may be used within a basic cell 220 in order to obtain a similar response of the circuit elements 200A, 200D with respect to a gradient according to an arbitrary lateral direction.
h schematically illustrates a circuit diagram in which a plurality of circuit elements 200A, 200B, 200C, 200D, 200E, 200F, for instance in the form of transistor elements, may be provided as matched devices, wherein the transistors 200A, 200B, 200C, 200D, 200E, 200F may act as current sources, the current of which may be defined by, for instance, the first transistor 200A.
i schematically illustrates the integrated circuit 200 comprising a circuit portion corresponding to the transistors 200A, 200B, 200C, 200D, 200E, 200F, as shown in
Consequently, a high degree of robustness with respect to technology gradients may be accomplished since each of the transistors 200A, 200B, 200C, 200D, 200E, 200F may respond in a similar manner to the gradient due to the special spatial assignment of unit devices to the respective circuit elements.
The integrated circuit 200 as shown in
As a result, the present disclosure provides enhanced robustness with respect to systematic transistor mismatch in sophisticated analog circuit portions, when a plurality of circuit elements, that is, three or more circuit elements, are to be matched in order to obtain enhanced overall circuit performance. For this purpose, the spatial arrangement of the unit devices may be selected such that a spatial relationship of unit devices corresponding to a specific one of the circuit elements may be substantially the same for each of the circuit elements along a specific lateral direction so that a response of the individual circuit elements with respect to a technology gradient in this direction may be very similar. For example, an arrangement may be selected in which the distance relation between neighboring unit devices of the same cell may be the same for each type of unit devices along a specified direction and a non-invariant spatial relationship of the respective unit devices of different circuit elements may also be obtained in any lateral direction, thereby ensuring a very similar response to a technology gradient.
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.
Number | Date | Country | Kind |
---|---|---|---|
10 2008 021 564.3 | Apr 2008 | DE | national |