The present invention relates to a semiconductor device including a light-emitting thyristor, a light-emitting device chip including the semiconductor device arranged on a substrate part, an optical print head including the light-emitting device chip, and an image forming device including the optical print head.
Conventionally, image forming devices for forming an image on a print medium by means of an electrophotographic process are widespread. In the image forming device, an electrostatic latent image is formed on the surface of a photosensitive drum by irradiating the surface with light emitted from an optical print head including a plurality of light-emitting devices arranged in a line, a developing agent image is formed by developing the electrostatic latent image, and the developing agent image is transferred onto a print medium and fixed. As the light-emitting devices included in the optical print head, light-emitting thyristors as three-terminal light-emitting devices are well known (see Japanese Patent Application Publication No. 2010-239084, for example).
However, a more excellent light emission property is being required of the conventional light-emitting thyristors.
The object of the present invention is to provide a semiconductor device including a light-emitting thyristor having an excellent light emission property, a light-emitting device chip including the semiconductor device arranged on a substrate part, an optical print head including the light-emitting device chip, and an image forming device including the optical print head.
A semiconductor device according to an aspect of the present invention includes:
a light-emitting thyristor including a first semiconductor layer of a first conductivity type, a second semiconductor layer of a second conductivity type arranged adjacent to the first semiconductor layer, a third semiconductor layer of the first conductivity type arranged adjacent to the second semiconductor layer, and a fourth semiconductor layer of the second conductivity type arranged adjacent to the third semiconductor layer;
a first electrode electrically connected with the first semiconductor layer;
a second electrode electrically connected with the second semiconductor layer or the third semiconductor layer; and
a third electrode electrically connected with the fourth semiconductor layer.
The first semiconductor layer includes:
a first layer electrically connected with the first electrode;
a second layer having a first band gap wider than a second band gap of the second semiconductor layer and a third band gap of the third semiconductor layer; and
a third layer having a first impurity concentration higher than a second impurity concentration of the second semiconductor layer and a third impurity concentration of the third semiconductor layer, the third layer having a fourth band gap narrower than or equal to the second band gap of the second semiconductor layer and the third band gap of the third semiconductor layer.
According to the present invention, a semiconductor device and a light-emitting device chip including a light-emitting thyristor having an excellent light emission property can be provided. Further, the quality of printed images can be improved in an image forming device employing an optical print head including such a light-emitting device chip.
In the attached drawings:
Semiconductor devices, light-emitting device chips, an optical print head and an image forming device according to embodiments of the present invention will be described below with reference to the accompanying drawings. In the drawings, the same components are assigned the same reference character. The following embodiments are just examples for the purpose of illustration and a variety of modifications are possible within the scope of the present invention.
In a first embodiment (
In a fourth embodiment (
In a fifth embodiment (
For example, a Si (silicon) substrate, an IC (integrated circuit) substrate, a glass substrate, a ceramic substrate, a plastic substrate, a metal substrate or the like is usable as the substrate 102. In the first embodiment, the substrate 102 is an IC substrate including the drive IC part for driving the light-emitting thyristors as the three-terminal light-emitting devices and an external connection pad 104 used for wiring to an external device.
The planarization layer 103 has a smooth surface on which the semiconductor device 1000 is arranged. The planarization layer 103 is an inorganic film or an organic film. In a case where a top surface of the substrate 102 is smooth, it is also possible to provide the semiconductor device 1000 on the top surface of the substrate 102 without providing the planarization layer 103.
As shown in
The light-emitting thyristor 10 is famed on a growth substrate as a manufacturing substrate, for example. In a case where the light-emitting thyristor 10 is formed of an AlGaAs (aluminum gallium arsenide)-based semiconductor material, a GaAs (gallium arsenide) substrate can be used as the growth substrate. The light-emitting thyristor 10 is famed on the growth substrate by means of epitaxial growth, for example. The light-emitting thyristor 10 is formed by, for example, peeling off an epitaxial film, as a semiconductor thin film having a laminated structure of semiconductor layers, from the growth substrate, sticking the epitaxial film on the surface of the planarization layer 103 on the substrate 102, and processing the epitaxial film. The epitaxial film placed on the surface of the planarization layer 103 is fixed to the planarization layer 103 by intermolecular force or the like.
As shown in
In the semiconductor device 1000, the first semiconductor layer 1040 of the first conductivity type is a P-type semiconductor layer, the second semiconductor layer 1030 of the second conductivity type is an N-type gate layer, the third semiconductor layer 1020 of the first conductivity type is a P-type gate layer, and the fourth semiconductor layer 1010 of the second conductivity type is an N-type semiconductor layer.
Further, as shown in
The P-type first semiconductor layer 1040 includes an anode layer 1043 as a first layer electrically connected with the anode electrode 61A, an electron cladding layer (barrier layer) 1042 as a second layer arranged adjacent to the anode layer 1043, and an active layer 1041 as a third layer arranged adjacent to the electron cladding layer 1042.
The N-type fourth semiconductor layer 1010 includes a cathode layer 1011 electrically connected with the cathode electrode 41K and a hole cladding layer 1012 arranged between the cathode layer 1011 and the third semiconductor layer (P-type gate layer) 1020.
In the first embodiment, let IMpg represent the impurity concentration of the third semiconductor layer (P-type gate layer) 1020, IMng represent the impurity concentration of the second semiconductor layer (N-type gate layer) 1030, and IMac1 represent the impurity concentration of the active layer (third layer) 1041 of the first semiconductor layer 1040, the light-emitting thyristor 10 is formed so as to satisfy the following conditional expressions (1) and (2):
IMpg<IMac1 (1)
IMng<IMac1 (2)
In
IMac1≈1×1019(cm−3)
IMpg≈5×1017(cm−3)
IMng≈2×1017(cm−3)
However, the impurity concentrations are not limited to the example of
In the light-emitting thyristor 10, the reason for setting the impurity concentration IMpg of the third semiconductor layer (P-type gate layer) 1020 and the impurity concentration IMng of the second semiconductor layer (N-type gate layer) 1030 at low values and setting the impurity concentration IMac1 of the active layer 1041 of the first semiconductor layer 1040 at a high value is to increase the luminous efficiency by lowering the occurrence probability of recombination of an electron and a hole in the third semiconductor layer 1020 and the second semiconductor layer 1030 and raising the occurrence probability of the recombination of an electron and a hole in the active layer 1041.
Further, in the first embodiment, let CRpg represent the Al composition ratio of the third semiconductor layer (P-type gate layer) 1020, CRng represent the Al composition ratio of the second semiconductor layer (N-type gate layer) 1030, CRac1 represent the Al composition ratio of the active layer (third layer) 1041, and CRcl1 represent the Al composition ratio of the electron cladding layer (second layer) 1042, the light-emitting thyristor 10 is formed so as to satisfy the following conditional expression (3):
CRac1=CRng=CRpg<CRcl1 (3)
However, CRac1=CRng=CRpg in the expression (3) does not necessarily have to be satisfied. The light-emitting thyristor 10 may also be famed so as to satisfy the following conditional expressions (4) and (5) instead of the conditional expression (3):
CRac1≤CRpg<CRcl1 (4)
CRac1≤CRng<CRcl1 (5)
The Al composition ratio CR of each semiconductor layer of the light-emitting thyristor 10 corresponds to a band gap BG of each semiconductor layer. Put another way, the band gap BG of each semiconductor layer of the light-emitting thyristor 10 increases with the increase in the Al composition ratio CR of the semiconductor layer, and the band gap BG of each semiconductor layer decreases with the decrease in the Al composition ratio CR of the semiconductor layer. Thus, the conditional expressions (3) to (5) are equivalent to the following conditional expressions (6) to (8) using the band gap:
BGac1=BGng=BGpg<BGcl1 (6)
BGac1≤BGpg<BGcl1 (7)
BGac1≤BGng<BGcl1 (8)
where BGpg represents the band gap of the third semiconductor layer (P-type gate layer) 1020, BGng represents the band gap of the second semiconductor layer (N-type gate layer) 1030, BGac1 represents the band gap of the active layer 1041, and BGcl1 represents the band gap of the electron cladding layer 1042.
In
CRac1=CRng=CRpg≈0.15
CRcl1≈0.40
However, the Al composition ratios are not limited to the example of
The semiconductor materials forming the light-emitting thyristor 10 are, for example, InP (indium-phosphorous)-based semiconductor materials, AlGaAs-based semiconductor materials, AlInGaP (aluminum-indium-gallium-phosphorous)-based semiconductor materials, or the like.
In a case where the light-emitting thyristor 10 is formed with AlGaAs-based semiconductor materials, each semiconductor layer can be configured as below, for example. The cathode layer 1011 of the fourth semiconductor layer 1010 is famed with an N-type Al0.25Ga0.75As layer, and the hole cladding layer 1012 of the fourth semiconductor layer 1010 is famed with an N-type Al0.4Ga0.6As layer. The third semiconductor layer (P-type gate layer) 1020 is famed with a P-type Al0.15Ga0.85As layer, and the second semiconductor layer (N-type gate layer) 1030 is famed with an N-type Al0.15Ga0.85As layer. Further, in the first semiconductor layer 1040, the active layer 1041 is famed with a P-type Al0.15Ga0.85As layer, the electron cladding layer 1042 is formed with a P-type Al0.4Ga0.6As layer, and the anode layer 1043 is formed with a P-type Al0.25Ga0.75As layer.
In a case where AlGaAs is expressed as AlyGa1-yAs (0≤y≤1), y is the Al composition ratio. The Al composition ratio CRcl1 of the electron cladding layer 1042 is desired to be within a range from 0.2 to 1.0. The electron cladding layer 1042 whose Al composition ratio CRcl1 is 1.0 is an AlAs layer since the composition ratio of Ga is 0.
Further, the Al composition ratio CRac1 of the active layer 1041 is desired to be within a range from 0.14 to 0.18, and the Al composition ratios CRng and CRpg of the second semiconductor layer (N-type gate layer) 1030 and the third semiconductor layer (P-type gate layer) 1020 are desired to be within a range from 0.14 to 0.3.
The gate electrode 51G and the anode electrode 61A can be formed with metal capable of forming an ohmic contact with P-type AlGaAs, such as Ti (titanium), Pt (platinum), Au (gold), Ni (nickel) or Zn (zinc), alloy of these metals, a laminated structure of these metals or alloys, or the like. The cathode electrode 41K can be formed with metal capable of forming an ohmic contact with N-type AlGaAs, such as Au, Ge (germanium), Ni or Pt, alloy of these metals, a laminated structure of these metals or alloys, or the like.
The insulation film 71 can be formed with an inorganic insulation film such as a SiN film (silicon nitride film) or a SiO2 film (silicon dioxide film), or an organic insulation film such as a polyimide film.
In the semiconductor device 1000, the drive IC part supplies gate current from the gate electrode 51G to the cathode electrode 41K, and thereby the light-emitting thyristor 10 is brought into a lighted state (light emission state), i.e., an on state. Further, the drive IC part lets current higher than or equal to a holding current flow between the anode electrode 61A and the cathode electrode 41K, and thereby the lighted state is maintained. In the first embodiment, the light emission from the light-emitting thyristor 10 is mainly caused by the recombination of a hole in the active layer 1041 and an electron moving from the second semiconductor layer (N-type gate layer) 1030 into the active layer 1041. Light generated by the recombination passes through the electron cladding layer 1042 and the anode layer 1043 and then exits upward (upward in
When the light-emitting thyristor 10 is in the lighted state, the recombination of an electron and a hole occurs also in the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030. However, carrier mobility in the active layer 1041 is lower than that in the P-type and N-type gate layers since the impurity concentration IMac1 of the active layer 1041 is set higher than the impurity concentrations IMpg and IMng of the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030 as indicated by the aforementioned conditional expressions (1) and (2). Thus, in the active layer 1041, the recombination occurs at an occurrence probability higher than occurrence probabilities of the recombination in the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030. Namely, if the impurity concentration IMac1 of the active layer 1041 is set higher than the impurity concentrations IMpg and IMng of the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030, the concentration of carries (holes in
Further, in a case where the band gap BGcl1 of the electron cladding layer 1042 is wider than the band gaps BGng and BGpg of the second semiconductor layer (N-type gate layer) 1030 and the third semiconductor layer (P-type gate layer) 1020 as indicated by the aforementioned conditional expression (6) or conditional expressions (7) and (8), electrons that have moved from the second semiconductor layer (N-type gate layer) 1030 to the active layer 1041 are received by the electron cladding layer 1042, by which the amount of electrons leaking from the electron cladding layer 1042 to the anode layer 1043 is reduced. Namely, since the electron cladding layer 1042 with the wide band gap has the function as a barrier layer limiting the passage of electrons, the leakage of the electrons to the anode layer 1043 that have moved from the second semiconductor layer (N-type gate layer) 1030 to the active layer 1041 is reduced. This will be referred to as an “electron confinement effect”. Accordingly, the decrease in the amount of electrons in the active layer 1041 is inhibited and the occurrence probability of the recombination of a hole and an electron in the active layer 1041 increases.
As described above, in the semiconductor device 1000, the electron confinement effect in the active layer 1041 is achieved by the electron cladding layer 1042 satisfying BGac1<BGcl1 as indicated by the aforementioned conditional expression (6) or conditional expressions (7) and (8). With this electron confinement effect, the probability of the recombination of an electron heading from the cathode layer 1011 towards the anode layer 1043 with a hole in the active layer 1041 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Further, in the semiconductor device 1000, the impurity concentration IMpg of the third semiconductor layer (P-type gate layer) 1020 and the impurity concentration IMng of the second semiconductor layer (N-type gate layer) 1030 are set low and the impurity concentration IMac1 of the active layer 1041 is set high as indicated by the conditional expressions (1) and (2). Thus, the carrier mobility in the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030 gets high and the occurrence probability of the recombination in the third semiconductor layer (P-type gate layer) 1020 and the second semiconductor layer (N-type gate layer) 1030 gets low. Meanwhile, the carrier mobility in the active layer 1041 gets low and the occurrence probability of the recombination in the active layer 1041 gets high. Therefore, the occurrence probability of the recombination of a hole and an electron in the active layer 1041 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Furthermore, in the semiconductor device 1000, the active layer 1041 is provided in an upper part (i.e., on a side farther from the substrate part 101) of the light-emitting thyristor 10 as a semiconductor laminated structure. Since the light generated in the active layer 1041 is extracted in the upward direction in
Ad described above, according to the semiconductor device 1000 and the light-emitting device chip 100 in the first embodiment, the amount of light emission increases in comparison with the conventional gate light emission type light-emitting thyristors.
A light-emitting thyristor 11 of the semiconductor device 1100 in
The light-emitting thyristor 12 of the semiconductor device 1200 in
The light-emitting thyristor 12 of the semiconductor device 1200 in
Further, the light-emitting thyristor 12 of the semiconductor device 1200 in
CRac1<CRng=CRpg<CRcl1 (3a)
Alternatively, the light-emitting thyristor 12 satisfies the following conditional expression (6a) equivalent to the conditional expression (3a):
BGac1<BGng=BGpg<BGcl1 (6a)
However, CRng=CRpg in the expression (3a) does not necessarily have to be satisfied. The light-emitting thyristor 12 may also be famed so as to satisfy the following conditional expressions (4a) and (5a) instead of the conditional expression (3a):
CRac1<CRpg<CRcl1 (4a)
CRac1<CRng<CRcl1 (5a)
Alternatively, the light-emitting thyristor 12 may also be famed so as to satisfy the following conditional expressions (7a) and (8a) equivalent to the conditional expressions (4a) and (5a):
BGac1<BGpg<BGcl1 (7a)
BGac1<BGng<BGcl1 (8a)
Since the semiconductor device 1200 and the light-emitting device chip 120 in
The light-emitting thyristor 13 of the semiconductor device 1300 includes an N-type first semiconductor layer 1340, a P-type second semiconductor layer (P-type gate layer) 1330, an N-type third semiconductor layer (N-type gate layer) 1320, and a P-type fourth semiconductor layer 1310. The semiconductor device 1300 includes a cathode electrode 61K as a first electrode electrically connected with the first semiconductor layer 1340, a gate electrode 51G as a second electrode electrically connected with the second semiconductor layer (P-type gate layer) 1330, and an anode electrode 41A as a third electrode electrically connected with the fourth semiconductor layer 1310. The anode electrode 41A is connected with anode wiring 42A.
As shown in
The light-emitting thyristor 13 of the semiconductor device 1300 in
Further, the light-emitting thyristor 13 satisfies the aforementioned conditional expression (3). Alternatively, the light-emitting thyristor 13 satisfies the conditional expression (6) equivalent to the conditional expression (3).
However, the light-emitting thyristor 13 may also be formed so as to satisfy the aforementioned conditional expressions (4) and (5) instead of the conditional expression (3).
Alternatively, the light-emitting thyristor 13 may also be famed so as to satisfy the aforementioned conditional expressions (7) and (8) equivalent to the conditional expressions (4) and (5).
In the semiconductor device 1300, by the hole cladding layer 1342 satisfying the conditional expression BGac1<BGcl1 as indicated by the aforementioned conditional expression (6) or conditional expressions (7) and (8), the movement of holes in the active layer 1341 towards the cathode layer 1343 is limited and the holes are confined in the active layer 1341. With such a hole confinement effect, the probability of the recombination of an electron heading from the cathode layer 1343 towards the anode layer 1311 with a hole in the active layer 1341 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Further, in the semiconductor device 1300, the impurity concentration IMng of the third semiconductor layer (N-type gate layer) 1320 and the impurity concentration IMpg of the second semiconductor layer (P-type gate layer) 1330 are set low and the impurity concentration IMac1 of the active layer 1341 is set high as indicated by the aforementioned conditional expressions (1) and (2). Thus, the carrier mobility in the third semiconductor layer (N-type gate layer) 1320 and the second semiconductor layer (P-type gate layer) 1330 gets high and the occurrence probability of the recombination in the third semiconductor layer (N-type gate layer) 1320 and the second semiconductor layer (P-type gate layer) 1330 gets low. Meanwhile, the carrier mobility in the active layer 1341 gets low and the occurrence probability of the recombination in the active layer 1341 gets high. Therefore, the occurrence probability of the recombination of an electron and a hole in the active layer 1341 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Furthermore, in the semiconductor device 1300, the active layer 1341 is provided in an upper part (i.e., on a side farther from the substrate part 101) of the light-emitting thyristor 13 as a semiconductor laminated structure and the light generated in the active layer 1341 is extracted in the upward direction in
As described above, according to the semiconductor device 1300 and a light-emitting device chip 130 in this modification, the amount of light emission increases due to the rise in the luminous efficiency in comparison with the conventional gate light emission type light-emitting thyristors.
A light-emitting thyristor 14 of the semiconductor device 1400 includes an N-type first semiconductor layer 1440, the P-type second semiconductor layer (P-type gate layer) 1430, the N-type third semiconductor layer (N-type gate layer) 1420, and a P-type fourth semiconductor layer 1410. The semiconductor device 1400 includes a cathode electrode 61K electrically connected with the first semiconductor layer 1440, the gate electrode 51G electrically connected with the third semiconductor layer (N-type gate layer) 1420, and an anode electrode 41A electrically connected with the fourth semiconductor layer 1410.
As shown in
The constituent materials of the light-emitting thyristor 14 of the semiconductor device 1400 in
As shown in
In the semiconductor device 2000 in
Further, the semiconductor device 2000 in
As shown in
As shown in
Let IMng represent the impurity concentration of the third semiconductor layer (N-type gate layer) 2030, IMpg represent the impurity concentration of the second semiconductor layer (P-type gate layer) 2020, and IMac2 represent the impurity concentration of the active layer 2013 as the third layer of the first semiconductor layer 2010, the light-emitting thyristor 20 satisfies the following conditional expressions (9) and (10):
IMpg<IMac2 (9)
IMng<IMac2 (10)
In the example of
IMac2≈1×1018(cm−3)
IMpg≈5×1017(cm−3)
IMng≈2×1017(cm−3)
However, the impurity concentrations are not limited to the example of
Further, let CRng represent the Al composition ratio of the third semiconductor layer (N-type gate layer) 2030, CRpg represent the Al composition ratio of the second semiconductor layer (P-type gate layer) 2020, CRac2 represent the Al composition ratio of the active layer 2013, and CRcl2 represent the Al composition ratio of the hole cladding layer 2012, the light-emitting thyristor 20 satisfies the following conditional expression (11):
CRac2=CRng=CRpg<CRcl2 (11)
However, CRac2=CRng=CRpg in the expression (11) does not necessarily have to be satisfied. The light-emitting thyristor 20 may also be formed so as to satisfy the following conditional expressions (12) and (13) instead of the conditional expression (11):
CRac2≤CRpg<CRcl2 (12)
CRac2≤CRng<CRcl2 (13)
The Al composition ratio CR of each semiconductor layer of the light-emitting thyristor 20 corresponds to the band gap BG of each semiconductor layer. Thus, the conditional expressions (11) to (13) are equivalent to the following conditional expressions (14) to (16) using the band gap:
BGac2=BGng=BGpg<BGcl2 (14)
BGac2≤BGpg<BGcl2 (15)
BGac2≤BGng<BGcl2 (16)
where BGpg represents the band gap of the second semiconductor layer (P-type gate layer) 2020, BGng represents the band gap of the third semiconductor layer (N-type gate layer) 2030, BGac2 represents the band gap of the active layer 2013, and BGcl2 represents the band gap of the hole cladding layer 2012.
In
CRac2=CRng=CRpg≈0.15
CRcl2≈0.40
However, the Al composition ratios are not limited to the example of
In a case where the light-emitting thyristor 20 is formed with AlGaAs-based semiconductor materials, each semiconductor layer can be configured as below. The anode layer 2042 of the fourth semiconductor layer 2040 is famed with a P-type Al0.25Ga0.75As layer, and the electron cladding layer 2041 of the fourth semiconductor layer 2040 is famed with a P-type Al0.4Ga0.6As layer. The third semiconductor layer (N-type gate layer) 2030 is formed with an N-type Al0.15Ga0.85As layer, and the second semiconductor layer (P-type gate layer) 2020 is formed with a P-type Al0.15Ga0.85As layer. In the first semiconductor layer 2010, the active layer 2013 is formed with an N-type Al0.15Ga0.85As layer, the hole cladding layer 2012 is formed with an N-type Al0.4Ga0.6As layer, and the cathode layer 2011 is formed with an N-type Al0.25Ga0.75As layer.
The Al composition ratio CRcl2 of the hole cladding layer 2012 is desired to be within a range from 0.2 to 1.0.
Further, the Al composition ratio CRac2 of the active layer 2013 is desired to be within a range from 0.14 to 0.18, and the Al composition ratios CRpg and CRng of the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030 are desired to be within a range from 0.14 to 0.3.
The reason for setting the band gaps BGpg and BGng at small values, by setting the Al composition ratios CRpg and CRng of the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030 at small values, and lowering the impurity concentrations IMpg and IMng is to increase the carrier mobility in the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030 and thereby lower the occurrence probability of the recombination of an electron and a hole in the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030.
The reason for setting the band gap BGac2 at a small value, by setting the Al composition ratio CRac2 of the active layer 2013 at a small value, and raising the impurity concentration IMac2 is to increase the occurrence probability of the recombination of an electron and a hole in the active layer 2013.
Further, the reason for providing the hole cladding layer 2012 of the high Al composition ratio CRcl2 and the wide band gap BGcl2 between the active layer 2013 and the cathode layer 2011 is to make the hole cladding layer 2012 work as a barrier layer against holes heading from the anode layer 2042 towards the cathode layer 2011 and thereby increase the occurrence probability of the recombination of a hole and an electron in the active layer 2013.
In the semiconductor device 2000, the drive IC part supplies the gate current from the gate electrode 51G to the cathode electrode 41K, and thereby the light-emitting thyristor 20 is brought into the lighted state (light emission state), i.e., the on state. Further, the drive IC part lets current higher than or equal to the holding current flow between the anode electrode 61A and the cathode electrode 41K, and thereby the lighted state is maintained. The light emission from the light-emitting thyristor 20 is mainly caused by the recombination of an electron in the active layer 2013 and a hole moving from the second semiconductor layer (P-type gate layer) 2020 into the active layer 2013. Light generated by the recombination travels upward in
When the light-emitting thyristor 20 is in the lighted state, the recombination of a hole and an electron occurs also in the third semiconductor layer (N-type gate layer) 2030 and the second semiconductor layer (P-type gate layer) 2020. However, the carrier mobility in the active layer 2013 is low since the impurity concentration IMac2 of the active layer 2013 is set higher than the impurity concentrations IMng and IMpg of the third semiconductor layer (N-type gate layer) 2030 and the second semiconductor layer (P-type gate layer) 2020 as indicated by the aforementioned conditional expressions (9) and (10). Thus, in the active layer 2013, the recombination occurs at an occurrence probability higher than occurrence probabilities of the recombination in the third semiconductor layer (N-type gate layer) 2030 and the second semiconductor layer (P-type gate layer) 2020. Namely, if the impurity concentration IMac2 of the active layer 2013 is set higher than the impurity concentrations IMpg and IMng of the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030, the concentration of carries (electrons) in the active layer 2013 increases, and thus the occurrence probability of the recombination of a hole and an electron increases and the luminous efficiency rises. Accordingly, the amount of light emission increases.
Further, in a case where the band gap BGcl2 of the hole cladding layer 2012 is wider than the band gaps BGpg and BGng of the second semiconductor layer (P-type gate layer) 2020 and the third semiconductor layer (N-type gate layer) 2030 as indicated by the aforementioned conditional expression (14) or conditional expressions (15) and (16), holes that have moved from the second semiconductor layer (P-type gate layer) 2020 to the active layer 2013 are received by the hole cladding layer 2012, by which the amount of holes leaking from the hole cladding layer 2012 to the cathode layer 2011 is reduced. Namely, since the hole cladding layer 2012 satisfying the aforementioned conditional expressions (15) and (16) has the function as a barrier layer limiting the passage of carriers, the leakage of the holes as carries to the cathode layer 2011 that have moved from the second semiconductor layer (P-type gate layer) 2020 to the active layer 2013 is reduced. Accordingly, the amount of carriers in the active layer 2013 hardly decreases and the occurrence probability of the recombination in the active layer 2013 increases, and thus the amount of light emission increases due to the rise in the luminous efficiency.
As described above, in the semiconductor device 2000, the effect of limiting the movement of holes in the active layer 2013 is achieved by the hole cladding layer 2012 satisfying the conditional expression BGac2<BGcl2 as indicated by the aforementioned conditional expression (14) or conditional expressions (15) and (16). With this effect, the probability of the recombination of an electron heading from the cathode layer 2011 towards the anode layer 2042 with a hole in the active layer 2013 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Further, in the semiconductor device 2000, the impurity concentration IMng of the third semiconductor layer (N-type gate layer) 2030 and the impurity concentration IMpg of the second semiconductor layer (P-type gate layer) 2020 are set low and the impurity concentration IMac2 of the active layer 2013 is set high as indicated by the conditional expressions (9) and (10). Thus, the carrier mobility in the third semiconductor layer (N-type gate layer) 2030 and the second semiconductor layer (P-type gate layer) 2020 gets high and the recombination in the third semiconductor layer (N-type gate layer) 2030 and the second semiconductor layer (P-type gate layer) 2020 is inhibited. Meanwhile, the carrier mobility in the active layer 2013 gets low and the recombination in the active layer 2013 increases. Therefore, the occurrence probability of the recombination of a hole and an electron in the active layer 2013 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Furthermore, in the semiconductor device 2000, the area of the active layer 2013 is larger than the area of the active layer in the first embodiment, and thus the density of electric current flowing into the light-emitting thyristor 20 does not increase excessively. Accordingly, the luminous efficiency of the light-emitting thyristor 20 can be increased and the amount of emitted light increases.
As described above, according to the semiconductor device 2000 and a light-emitting device chip 200 in the second embodiment, the amount of light emission increases due to the rise in the luminous efficiency in comparison with the conventional gate light emission type light-emitting thyristors.
A light-emitting thyristor 21 of the semiconductor device 2100 in
The light-emitting thyristor 22 of the semiconductor device 2200 in
Thus, the light-emitting thyristor 22 of the semiconductor device 2200 in
Further, the light-emitting thyristor 22 of the semiconductor device 2200 in
CRac2<CRng=CRpg<CRcl2 (11a)
Alternatively, the light-emitting thyristor 22 satisfies the following conditional expression (12a) equivalent to the conditional expression (11a):
BGac2<BGng=BGpg<BGcl2 (12a)
However, CRng=CRpg in the expression (11a) does not necessarily have to be satisfied. The light-emitting thyristor 22 may also be famed so as to satisfy the following conditional expressions (13a) and (14a) instead of the conditional expression (11a):
CRac2<CRpg<CRcl2 (13a)
CRac2<CRng<CRcl2 (14a)
Alternatively, the light-emitting thyristor 22 may also be formed so as to satisfy the following conditional expressions (15a) and (16a) equivalent to the conditional expressions (13a) and (14a):
BGac2<BGpg<BGcl2 (15a)
BGac2<BGng<BGcl2 (16a)
Since the semiconductor device 2200 and the light-emitting device chip 220 in
The light-emitting thyristor 23 of the semiconductor device 2300 includes a P-type first semiconductor layer 2310, an N-type second semiconductor layer (N-type gate layer) 2320, a P-type third semiconductor layer (P-type gate layer) 2330, and an N-type fourth semiconductor layer 2340. The semiconductor device 2300 includes a cathode electrode 61K as a first electrode electrically connected with the fourth semiconductor layer 2340, a gate electrode 51G as a second electrode electrically connected with the third semiconductor layer (P-type gate layer) 2330, and an anode electrode 41A as a third electrode electrically connected with the first semiconductor layer 2310.
As shown in
The light-emitting thyristor 23 of the semiconductor device 2300 in
Further, the light-emitting thyristor 23 satisfies the aforementioned conditional expression (11). Alternatively, the light-emitting thyristor 23 satisfies the conditional expression (14) equivalent to the conditional expression (11).
However, CRng=CRpg in the conditional expression (11) does not necessarily have to be satisfied. The light-emitting thyristor 23 may also be formed so as to satisfy the conditional expressions (12) and (13) instead of the conditional expression (11). Alternatively, the light-emitting thyristor 23 may also be formed so as to satisfy the conditional expressions (15) and (16) equivalent to the conditional expressions (12) and (13).
In the semiconductor device 2300, by the electron cladding layer 2312 satisfying the conditional expression BGac2<BGcl2 as indicated by the aforementioned conditional expression (14) or conditional expressions (15) and (16), the movement of electrons in the active layer 2313 towards the anode layer 2311 is limited and the electrons are confined in the active layer 2313. With this electron confinement, the probability of the recombination of an electron heading from the cathode layer 2342 towards the anode layer 2311 with a hole in the active layer 2313 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
Further, in the semiconductor device 2300, the impurity concentration IMpg of the third semiconductor layer (P-type gate layer) 2330 and the impurity concentration IMng of the second semiconductor layer (N-type gate layer) 2320 are set low and the impurity concentration IMac2 of the active layer 2313 is set high as indicated by the conditional expressions (9) and (10). Thus, the carrier mobility in the third semiconductor layer (P-type gate layer) 2330 and the second semiconductor layer (N-type gate layer) 2320 gets high and the recombination in the third semiconductor layer (P-type gate layer) 2330 and the second semiconductor layer (N-type gate layer) 2320 is inhibited. Meanwhile, the carrier mobility in the active layer 2313 gets low and the recombination in the active layer 2313 increases. Therefore, the occurrence probability of the recombination of an electron and a hole in the active layer 2313 increases and the luminous efficiency rises, and accordingly, the amount of light emission increases.
As described above, according to the semiconductor device 2300 and a light-emitting device chip 230 in this modification, the amount of light emission increases due to the rise in the luminous efficiency in comparison with the conventional gate light emission type light-emitting thyristors.
A light-emitting thyristor 24 of the semiconductor device 2400 includes a P-type first semiconductor layer 2410, the N-type second semiconductor layer (N-type gate layer) 2420, the P-type third semiconductor layer (P-type gate layer) 2430, and an N-type fourth semiconductor layer 2440. The semiconductor device 2400 includes an anode electrode 41A electrically connected with the first semiconductor layer 2410, a gate electrode 51G electrically connected with the second semiconductor layer (N-type gate layer) 2420, and a cathode electrode 61K electrically connected with the fourth semiconductor layer 2440.
As shown in
The constituent materials of the light-emitting thyristor 24 of the semiconductor device 2400 in
As shown in
In the semiconductor device 3000 in
Further, the semiconductor device 3000 in
As shown in
As shown in
The third embodiment has a combined structure as a combination of the first embodiment and the second embodiment, in which a P-type active layer is introduced into a P-type emitter of a conventional gate light emission type light-emitting thyristor and an N-type active layer is introduced into an N-type emitter of a conventional gate light emission type light-emitting thyristor. The active layer 3013 is an N-type Al0.15Ga0.85As layer, for example, and the active layer 3041 is a P-type Al0.15Ga0.85As layer, for example.
As is understandable from comparison between
Further, as is understandable from comparison between
In the third embodiment, the first to third semiconductor layers 3040, 3030 and 3020 of the light-emitting thyristor 30 operate similarly to the first to third semiconductor layers 1040, 1030 and 1020 of the light-emitting thyristor 10 of the semiconductor device 1000 described with reference to
Further, the second to fourth semiconductor layers 3030, 3020 and 3010 of the light-emitting thyristor 30 operate similarly to the third to first semiconductor layers 2030, 2020 and 2010 of the light-emitting thyristor 20 of the semiconductor device 2000 described with reference to
According to the third embodiment, the amount of light emission increases due to the rise in the luminous efficiency for the reasons described in the first and second embodiment.
Further, the amount of light emission increases further since light as a combination of light generated in the active layer 3041 and light generated in the active layer 3013 exits as outgoing light from a large region including the top surface of the anode layer 3043.
A light-emitting thyristor 31 of the semiconductor device 3100 in
The first to third semiconductor layers 3140, 3130 and 3120 of the light-emitting thyristor 31 have a structure similar to that of the first to third semiconductor layers 1140, 1130 and 1120 of the light-emitting thyristor 11 of the semiconductor device 1100 described with reference to
The second to fourth semiconductor layers 3130, 3120 and 3110 of the light-emitting thyristor 31 have a structure similar to that of the third to first semiconductor layers 2130, 2120 and 2110 of the light-emitting thyristor 21 of the semiconductor device 2100 described with reference to
Thus, according to the semiconductor device 3100 and the light-emitting device chip 310 in
Further, the amount of light emission increases further since light as a combination of light generated in the active layer 3141 and light generated in the active layer 3113 exits as outgoing light from a large region including the top surface of the anode layer 3143.
The light-emitting thyristor 32 of the semiconductor device 3200 in
The first to third semiconductor layers 3240, 3230 and 3220 of the light-emitting thyristor 32 have a structure similar to that of the first to third semiconductor layers 1240, 1230 and 1220 of the light-emitting thyristor 12 of the semiconductor device 1200 described with reference to
The second to fourth semiconductor layers 3230, 3220 and 3210 of the light-emitting thyristor 32 have a structure similar to that of the third to first semiconductor layers 2230, 2220 and 2210 of the light-emitting thyristor 22 of the semiconductor device 2200 described with reference to
Thus, according to the semiconductor device 3200 and a light-emitting device chip 320 in
Further, the amount of light emission increases further since light as a combination of light generated in the active layer 3241 and light generated in the active layer 3213 exits as outgoing light from a large region including the top surface of the anode layer 3243.
The light-emitting thyristor 33 of the semiconductor device 3300 in
As shown in
The P-type fourth semiconductor layer 3310 includes an anode layer 3311 as a fourth layer electrically connected with the anode electrode 41A, an electron cladding layer (barrier layer) 3312 as a fifth layer arranged adjacent to the anode layer 3311, and an active layer 3313 as a sixth layer arranged adjacent to the electron cladding layer 3312. Namely, the second to fourth semiconductor layers 3330, 3320 and 3310 of the light-emitting thyristor 33 have a structure similar to that of the third to first semiconductor layers 2330, 2320 and 2310 of the light-emitting thyristor 23 of the semiconductor device 2300 described with reference to
Thus, according to the semiconductor device 3300 and a light-emitting device chip 330 in
Further, the amount of light emission increases further since light as a combination of light generated in the active layer 3341 and light generated in the active layer 3313 exits as outgoing light from a large region including the top surface of the cathode layer 3343.
A light-emitting thyristor 34 of the semiconductor device 3400 includes an N-type first semiconductor layer 3440, the P-type second semiconductor layer (P-type gate layer) 3430, the N-type third semiconductor layer (N-type gate layer) 3420, and a P-type fourth semiconductor layer 3410. The semiconductor device 3400 includes a cathode electrode 61K electrically connected with the first semiconductor layer 3440, the gate electrode 51G electrically connected with the third semiconductor layer (N-type gate layer) 3420, and an anode electrode 41A electrically connected with the fourth semiconductor layer 3410.
As shown in
Namely, the first to third semiconductor layers 3440, 3430 and 3420 of the light-emitting thyristor 34 have a structure similar to that of the first to third semiconductor layers 1440, 1430 and 1420 of the light-emitting thyristor 14 of the semiconductor device 1400 described with reference to
Further, the second to fourth semiconductor layers 3430, 3420 and 3410 of the light-emitting thyristor 34 have a structure similar to that of the third to first semiconductor layers 2430, 2420 and 2410 of the light-emitting thyristor 24 of the semiconductor device 2400 described with reference to
Thus, according to the semiconductor device 3400 and the light-emitting device chip 340 in
Further, the amount of light emission increases further since light as a combination of light generated in the active layer 3441 and light generated in the active layer 3413 exits as outgoing light from a large region including the top surface of the cathode layer 3443.
In the optical print head 500, some of the light-emitting thyristors of the light-emitting device chips 404 (e.g., the light-emitting thyristors 10 in
As described above, the optical print head 500 in the fourth embodiment includes the light-emitting device chips 404 according to one of the first to third embodiments and their modifications, and thus the amount (intensity) of the light applied to the photosensitive drum can be increased. Consequently, adjustment of the amount (intensity) of the light applied to the photosensitive drum is facilitated and improvement of print quality (e.g., printing with high-quality gradation expression) becomes possible.
As shown in
As shown in
The image formation sections 610Y, 610M, 610C and 610K respectively form a yellow (Y) toner image, a magenta (M) toner image, a cyan (C) toner image and a black (K) toner image on the print medium 626. The image formation sections 610Y, 610M, 610C and 610K are arranged side by side along a medium conveyance path from an upstream side to a downstream side (i.e., from right to left) in a medium conveyance direction (horizontal direction in
The image formation sections 610Y, 610M, 610C and 610K respectively include the optical print heads 611Y, 611M, 611C and 611K as exposure devices for their colors.
Each of the image formation units 612Y, 612M, 612C and 612K includes a photosensitive drum 613 as a rotatably supported image bearing body, a charging roller 614 as a charging member for uniformly charging the surface of the photosensitive drum 613, and a development device 615 for forming a toner image corresponding to an electrostatic latent image by supplying the toner to the surface of the photosensitive drum 613 after the electrostatic latent image is formed on the surface of the photosensitive drum 613 by the exposure by the optical print head 611Y, 611M, 611C, 611K.
The development device 615 includes a toner storage section as a developing agent storage section forming a developing agent storage space for storing the toner, a development roller 616 as a developing agent bearing body for supplying the toner to the surface of the photosensitive drum 613, a supply roller 617 for supplying the toner stored in the toner storage section to the development roller 616, and a development blade 618 as a toner regulation member for regulating the thickness of a toner layer on the surface of the development roller 616.
The exposure by each of the optical print heads 611Y, 611M, 611C and 611K is performed on the uniformly charged surface of the photosensitive drum 613 based on image data for the printing. Each of the optical print heads 611Y, 611M, 611C and 611K includes a light-emitting device array in which a plurality of light-emitting thyristors as a plurality of light-emitting devices are arranged in an axis line direction of the photosensitive drum 613.
As shown in
As shown in
The fixation device 650 includes a pair of rollers 651 and 652 pressed against each other. The roller 651 is a heat roller including a built-in heater, while the roller 652 is a pressure roller pressed against the roller 651. The print medium 626 with the unfixed toner images passes between the pair of rollers 651 and 652 of the fixation device 650. At the time of passage, the unfixed toner images are heated and pressed and thereby fixed on the print medium 626.
First, the print medium 626 in the sheet cassette 621 is drawn out by the hopping roller 622 and is sent to the registration roller 623. Subsequently, the print medium 626 is sent from the registration roller 623 to the conveyance belt 633 via the roller pair 624 and is conveyed to the image formation units 612Y, 612M, 612C and 612K with the traveling of the conveyance belt 633. In the image formation units 612Y, 612M, 612C, 612K, the surface of the photosensitive drum 613 is charged by the charging roller 614 and is exposed by the optical print heads 611Y, 611M, 611C, 611K, by which an electrostatic latent image is formed. The toner formed into a thin layer on the development roller 616 electrostatically adheres to the electrostatic latent image, by which the toner image of each color is formed. The toner images of the colors are transferred onto the print medium 626 by the transfer rollers 640, by which the color toner image is formed on the print medium 626. After the transfer, the toner remaining on the photosensitive drum 613 is removed by the cleaning device 619. The print medium 626 with the color toner image formed thereon is sent to the fixation device 650. In the fixation device 650, the color toner image is fixed on the print medium 626, by which a color image is formed. The print medium 626 with the color image formed thereon is ejected by the ejection roller pair 625 to a sheet stacker.
As described above, in the image forming device 600 in the fifth embodiment, the optical print head 500 in the fourth embodiment is provided as each optical print head 611Y, 611M, 611C, 611K as the exposure device. Thus, according to the image forming device 600 in the fifth embodiment, the quality of printed images can be improved.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of following claims.
10-14, 20-24, 30-34: light-emitting thyristor, 41K, 61K: cathode electrode 41K, 41A, 61A: anode electrode, 51G: gate electrode, 71: insulation film, 100, 110, 120, 130, 140, 200, 210, 220, 230, 240, 300, 310, 320, 330, 340: light-emitting device chip, 101: substrate part, 102: substrate, 103: planarization layer, 400: substrate unit, 500: optical print head, 600: image forming device, 1000, 1100, 1200, 1300, 1400, 2000, 2100, 2200, 2300, 2400, 3000, 3100, 3200, 3300, 3400: semiconductor device, 1040, 1140, 1240, 1340, 1440, 2010, 2110, 2210, 2310, 2410, 3040, 3140, 3240, 3340, 3440: first semiconductor layer, 1030, 1130, 1230, 1330, 1430, 2020, 2120, 2220, 2320, 2420, 3030, 3230, 3330, 3430: second semiconductor layer, 1020, 1120, 1220, 1320, 1420, 2030, 2130, 2230, 2330, 2430, 3020, 3120, 3220, 3320, 3420: third semiconductor layer, 1010, 1110, 1210, 1310, 1410, 2040, 2140, 2240, 2340, 3010, 3110, 3210, 3310, 3410: fourth semiconductor layer, 1043, 1143, 1243, 2311, 2411, 3043, 3143, 3243: anode layer (first layer), 1343, 1443, 2011, 2111, 2211, 3343, 3443: cathode layer (first layer), 1042, 1142, 1242, 2312, 2412, 3042, 3142, 3242: electron cladding layer (second layer), 1342, 1442, 2012, 2112, 2212, 3342, 3442: hole cladding layer (second layer), 1041, 1141, 1241, 1341, 1441, 2013, 2113, 2213, 2313, 2413, 3041, 3141, 3241, 3341, 3441: active layer (third layer), 3011, 3111, 3211: cathode layer (fourth layer), 3311, 3411: anode layer (fourth layer), 3012, 3112, 3212: hole cladding layer (fifth layer), 3312, 3412: electron cladding layer (fifth layer), 3013, 3113, 3213, 3313, 3413: active layer (sixth layer).
Number | Date | Country | Kind |
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2017-242709 | Dec 2017 | JP | national |