The invention relates to a transducer and a method for a semiconductor device, and in particular to a capacitive, or electrostatic, transducer and method for a semiconductor device. One anticipated application of the transducer would be to excite resonant silicon microstructures.
Silicon microresonators can be used in a number of electronic signal processing applications, such as local oscillators and for RF and IF bandpass filtering for wireless communications. This may enable the replacement of existing piezoelectric quartz crystal technology in cell phones allowing for system improvements in cost, size and power dissipation. Additionally silicon microresonators can be configured as sensitive microbalances by detecting the change in the resonant frequency or electromechanical impedance as mass is added to the resonator. Typical applications of existing microbalances include monitoring the thickness of a deposited metal film, or use as a biological sensor by coating the device in a chemical that responds in a specific way to the biological entity to be detected.
Many different silicon resonator structures are described in the prior art, including two-port lateral-bar resonators (of overall shape similar to that illustrated in
A 12 MHz micromechanical bulk acoustic mode oscillator” by T. Mattila et al., Sensors and Actuators A101 (2002) pages 1-9, Elsevier;
“Square-extensional Mode Single-Crystal Silicon Micromechanical Resonator for Low-Phase-Noise Oscillator Applications” by V. Kaajakari et al.,
IEEE Electron Device Letters, Vol. 24, No. 4, April 2004, pp 173-75;
“Internal Electrostatic Transduction of Bulk-Mode MEMS Resonators” by S. A. Bhave and R. T. Howe, Solid State Sensor, Actuator and Microsystems Workshop, Hilton Head Island, S. C., Jun. 6-10, 2004.
“Silicon Nitride-on-Silicon Bar Resonator using Internal Electrostatic Transduction” by S. A. Bhave and R. T. Howe, Transducers '05, The 13th International Conference on Solid-State Sensors, Actuators and Microsystems, Seoul, Korea, Jun. 5-9, 2005;
U.S. patent application Ser. No. 11/146,303, publication No. US 2006/0017523 A1, of S. A. Bhave and R. T. Howe.
“Channel-Select Micromechanical Filters using High K Dielectrically Transduced MEMS Resonators” by H Chandrahalim et al, MEMS 2006, As Istanbul, Turkey, 22-26 Jan. 2006 2006, pp 894-897; and
“Dielectrically Transduced Single-Ended to Differential MEMS Filter” by D. Weinstein et al., 2006 IEEE International Solid-State Circuits Conference, pp 318-319.
The invention provides a semiconductor device, a capacitive or electrostatic transducer, a method for fabricating a capacitive or electrostatic transducer and a method for operating a semiconductor device as defined in the appended independent claims, to which reference should now be made. Preferred or advantageous features of the invention are set out in dependent subclaims.
In its various aspects the invention may thus provide;
Advantageously, unlike for example prior art quartz devices, a device embodying the invention is substantially capacitively and not piezoelectrically driven (i.e. non-piezoelectric), or is fabricated from substantially non-piezoelectric materials.
The invention may thus advantageously provide-a semiconductor device fabricated primarily or entirely from non-piezoelectric materials (particularly a micromechanical device such as a resonator) in which a capacitive or electrostatic transducer comprises a depletion region or depletion layer (also known as a space-charge region, as described for example in “Semiconductor Devices, Physics and Technology”, by S. M. Sze, published by John Wiley & Sons, Inc). The depletion region may advantageously be part of, or integral with, the semiconductor material of the device.
The transducer may comprise two conductive regions or layers adjacent to the depletion region, between which a voltage may be applied, such that an electric field is applied across the depletion region. The conductive regions may thus effectively provide first and second electrodes, or electrode regions, of the capacitive or electrostatic transducer.
The transducer may be employed as an actuator, for example for a mechanical resonator, as follows. When an electric field is applied across the depletion region, a compressive stress is exerted thereon. This stress results from the force between the uncompensated dopant charges in the depletion region. Since the size of the depletion region varies with the applied voltage, both this force and the compressive stress vary with the applied electric field. When a suitable AC field is applied, for example by applying an AC voltage with a reverse biasing DC offset to the first electrode of the actuator while the second electrode is grounded, the resonator is thus driven. The transducer may also function as a sensor, because the change in the size and hence the charge of the depletion layer results in a current flowing through the device, which can be monitored. For example in the embodiment described above a current may flow to the second, grounded, electrode. This current may therefore be used to sense the movement of the resonator.
In their prior art paper in Transducers '05 referenced above, S. A. Bhave and R. T. Howe describe a two-port lateral-mode bar resonator fabricated from silicon in which a layer of silicon nitride is deposited on an upper surface of the silicon bar, and then a layer of polysilicon is deposited onto the silicon nitride. Deposition is performed in two separate regions of the surface of the silicon bar, to form an electrostatic actuator and a separate sensor. The silicon nitride forms the dielectric, and the polysilicon and the silicon bar form the two electrodes, of each of these transducers. Provided the bonding between the silicon resonator and the SiN dielectric is sufficient, and the mechanical properties of the two materials are adequately matched, strain in the SiN may be transferred to the underlying Si resonator and strain in the resonator may be transferred to the SiN layer. In that case, the SiN dielectric may function as the core of a capacitive transducer, for actuation or sensing. In their 2004 paper and their US patent application referenced above, S. A. Bhave and R. T. Howe describe a similar transduction structure for bulk-mode micromechanical resonators in which electrode gaps are filled with a dielectric material having a much higher permittivity than air. Dielectric materials proposed are titanium dioxide, hafnium oxide, silicon nitride, alumina and silicon dioxide. This transduction structure is also described as being operable such that the dielectric may function as the core of a capacitive transducer, for actuation or sensing.
It can be seen, however, that the transducer embodying the invention provides an improved transducer structure. For example, no deposition of a separate dielectric may be required, and in a preferred embodiment of a resonator, the transducer may be fabricated entirely from the resonator material itself, modified only by a surface implant. This means that the mechanical properties of the resonator may advantageously be substantially unaltered by the presence of the transducer.
It is known in the prior art to fabricate silicon-only resonators, but these use air-gap capacitive transducers, in which an electric field is applied between the silicon resonator and a fixed electrode, separated from the resonator by a narrow air gap. However, embodiments of the invention may provide significant advantages over such structures, for example because the need for fabricating narrow gaps for actuation and sensing may be avoided and because integral or internal capacitive actuation and sensing may be more effective than air-gap systems.
Advantageously, the invention may provide a semiconductor device in which a capacitive transducer comprises a depletion region of the semiconductor from which the device is made. Preferably, one or both of the electrodes (or electrode regions) on either side of the depletion region may also comprise a region or regions of the semiconductor from which the device is made. If only one of the electrodes is formed in this way, then the other electrode may be formed by depositing a layer of material on a surface of the semiconductor. The layer may, for example, be of polysilicon or of metal. In each case, the depletion region may be implemented as a junction, such as a semiconductor/semiconductor junction or a semiconductor/metal junction. For example the junction may be a p-n junction or a metal-semiconductor junction forming a Schottky barrier.
In each case, during operation the junction may advantageously be reverse biased in order to increase the width of the depletion region as well as to increase the voltage that may be applied across it for use as a transducer.
Thus, in one embodiment one electrode may comprise an ion-implanted or dopant-diffused layer at or beneath the surface of a semiconductor and the other electrode may comprise the semiconductor adjacent to the implanted layer; the depletion region forms around the junction (optionally reverse biased) between the electrodes. In a second embodiment, the electrodes may respectively comprise the semiconductor itself and a layer applied to the surface of the semiconductor, such as a polysilicon layer. In a third embodiment, the electrodes may respectively comprise the semiconductor itself and a surface layer of metal, applied to the semiconductor surface. In the second and third embodiments, the depletion region may then form at a junction between the semiconductor and the surface layer.
In each embodiment, suitable doping of the electrodes and/or the dielectric region and/or surface layer may be implemented as required, for example in order to achieve appropriate conductivity of the electrodes and appropriate properties of the depletion region at the junction.
In a further embodiment, the capacitive transducer may comprise more than two electrodes. For example, a stack of three or more electrodes may be formed, with junctions (and therefore depletion regions) between each adjacent pair of electrodes. In an example of such a structure, the semiconductor material of the device may be n-doped and a stack of spaced p-type layers may be implanted by ion implantation, using different implantation energies and/or doses and/or ion species. Depletion regions may then form at each junction in the stack between an n-type and a p-type region.
In such an embodiment, it may be desired to connect alternate electrodes in the stack together so that, for example, a drive voltage may be applied to a set of alternate electrodes or a set of alternate electrodes may be grounded. Thus, in a stack in which the electrode regions comprise alternate n-type and p-type regions, the n-type regions may be connected together and/or the p-type regions may be connected together. Each such connection may be fabricated, for example, using a separate ion implant through a further mask, to form an electrical contact for the transducer.
In a preferred embodiment, the transducer, or actuator, comprises a p-n junction or a metal-semiconductor junction. The p-n junction may be produced by a p-type implant (such as a surface implant) into an n-type wafer (from which the semiconductor device may be formed). Other topologies may be used, including stacks of p-n junctions or deep implants and diffusions in which the active surface of a p region (at which a depletion region forms) lies in a plane perpendicular to that of the semiconductor device, or resonator.
The bulk of the wafer is preferably grounded, or earthed, and a bias signal applied to the implant, or each of the implants in a stack, or the metal or other surface layer. Actuation of the resonator may be obtained by applying a reverse bias, to increase the width of the depletion region, and superimposing an AC carrier of a predetermined frequency on the DC voltage. The AC voltage excites a time-varying electric field across the depletion region or regions of the transducer. This in turn produces a force between the positively and negatively charged regions of the depletion region of the junction, which acts in a direction to compress the semiconductor in the depletion region. Depending on the geometry of the semiconductor device, this can be used to drive modes which oscillate in, for example, the direction perpendicular to the depletion region or in the plane parallel to it, as the Poisson's ratio of the semiconductor (e.g. silicon) leads to a deformation in this plane when the transducer is actuated. The latter type of mode includes thickness shear modes and bulk acoustic modes, which typically have very large mechanical Quality factors and may be particularly suitable for resonant device applications.
In embodiments using semiconductor-semiconductor junctions, such as p-n junctions, to provide depletion regions, junctions may conveniently be formed by creating p-doped regions within an n-doped semiconductor, or n-doped regions within a p-doped semiconductor. The doping may be performed in any convenient manner, including by way of example ion implantation or diffusion techniques. As the skilled person would appreciate, embodiments of the invention comprising semiconductor junctions may be of similar general structure to varactors, or variable reactors. In embodiments in which metal-semiconductor junctions are used, junctions may be formed between the semiconductor and any metal with a suitable work function, to create a depletion region. For silicon devices, such metals include platinum and tungsten.
Other structures such as MOS diode structures under inversion and/or depletion may also be used in embodiments of the invention.
Advantageously, the semiconductor is silicon. Silicon has mechanical properties that are very suitable for resonant devices. In addition, silicon devices may be fabricated using existing semiconductor manufacturing technologies. Integrated circuits, for example CMOS circuits, can also be fabricated on silicon. CMOS technology may be used to perform some of the steps required to fabricate devices embodying the invention, such as the formation of doped layers or metal surface layers, as required. It is also straightforward to use existing semiconductor manufacturing technology to array a large number of devices on a substrate of small size, which may enable a plurality of devices embodying the invention to be fabricated on a single chip. A further advantage of using a silicon-based technology is the possibility of integrating signal processing and conditioning electronics on the same chip so that a single chip may provide, for example, a complete signal-processing system or biological measurement system, considerably reducing the cost of a system. Such an integrated system may also advantageously be smaller in size than a prior art system using quartz resonators separate from a chip carrying the associated circuitry.
In addition, the prior art contains descriptions of the fabrication of a wide range of resonant devices from silicon wafers, such as silicon-on-insulator (SOI) wafers. The additional steps required to implement the capacitive transducer of the invention are straightforward and could easily be incorporated by the skilled person into existing fabrication processes. Such processes in silicon and other semiconductor fabrication routes are fairly standard micromachining processes and advantageously amenable to low-cost high-volume production. For example, resonant devices may be fabricated from existing CMOS processed SOI wafers with a single stage of photolithography followed by a deep reactive-ion etch and removal of the box oxide by an isotropic etch (in this case any implanted regions and metallisation required are assumed to be provided by the CMOS process).
Although silicon is a particularly advantageous material in these respects, other semiconductors may also be used to implement the invention, particularly where conventional fabrication technologies can be used.
In a further aspect, a depletion layer in a resonant device embodying the invention may be reverse-biased with a predetermined bias voltage in order to apply a stress to the resonant device so as to shift the resonant frequency of the device. Variation of the bias voltage may thus vary and control the resonant frequency. This may be used in a feedback loop, for example, in order to fix the frequency of oscillation of the device as the device temperature varies. (The oscillation frequency may otherwise vary with temperature, as in conventional resonant devices.)
The skilled person would be aware of a wide range of applications for embodiments of the invention including, but not limited to, resonant microbalances, timing references and filters, and including free-standing structures, non-free-standing structures, horizontal structures and vertical structures.
Specific embodiments of the invention will now be described by way of example, with reference to the accompanying drawings, in which:
The embodiment of
The resonator device of
In an alternative embodiment, the structure (including the contacts) could be fabricated using steps that occur in the CMOS process, which would typically include a shallow implant, and contacts to the implant and the underlying Si device layer. In either embodiment, it should be noted that if the device is to be integrated with other electronics fabricated on the same silicon wafer, the interconnects to the rest of the circuit may not need to be metal, in which case the metal deposition step may be omitted.
In either embodiment, a single step of lithography and a deep reactive-ion etch can then be used to define the resonator structure, including the anchored supports 10, 8, by etching through the thickness of the device layer. The resonator itself is then released from the underlying substrate by an HF vapour etch, which removes the oxide from underneath the resonator bar and the bridges. The etch is timed so that the relatively thin resonator bar and the bridges are completely undercut but the thicker supports 8, 10 are not undercut, leaving an oxide layer attaching the supports to the handle. An alternative to using HF vapour is to use a wet etch and employ a sublimation drying technique, as described by Mattila et al above.
In the description of the first embodiment above, the ion implantation dose is chosen to approximate an abrupt, one-sided junction. This structure may then be modelled using an abrupt junction model, for example as described in Sze (Semiconductor Devices Physics and Technology 2nd Ed, Wiley 2002, page 93). However, capacitive transducers embodying the present invention may use substantially any form of p-n junction and are not limited to abrupt junctions.
The drive mechanism of the capacitive transducer is as follows. Application of a drive voltage to the electrical contacts 16, 18 produces a voltage between the ion-implanted p-type region 14 and the underlying n-type silicon 20, across the depletion region of the p-n junction between them. Preferably, a DC voltage component is applied to reverse bias the junction and increase the size of the depletion region. An AC voltage component is additionally applied at a predetermined frequency to drive the resonator. The p-type and n-type regions act as two electrodes to apply an electric field across the depletion region. The electric field produces a compressive stress between the electrodes. This stress is perpendicular to the plane of the resonator bar but is translated into a stress in the plane of the bar by the Poisson contraction in the material of the depletion region. The variation in the stress in the plane of the bar can be used in this device to drive a bulk acoustic mode, along the length of the bar, with a wavelength λ=2 L (L being the length of the bar). The frequency of the AC voltage should be selected accordingly.
A DC voltage is applied to the sensor and varying stresses in the depletion layer of the sensor, and associated varying strains changing the thickness of the depletion region, provide a varying AC current that can be monitored in order to sense vibration of the resonator.
Each of the embodiments above has been described in terms of the formation of p-type regions in an n-type semiconductor structure. As the skilled person would readily appreciate, other doping arrangements may be used, including the formation of n-type regions in a p-type semiconductor structure.
In a fifth embodiment, a resonator structure is fabricated as illustrated in
Two metal regions may be deposited in the same way as described in
As the skilled person would appreciate, the silicon beneath the metal layer may be n-type or p-type, as required.
All of the foregoing embodiments are fabricated using silicon. Similar embodiments may be constructed using any suitable semiconductor.
In the foregoing embodiments, the use of transducers as actuators and sensors is described. In a preferred embodiment a transducer may fulfil both functions. For example, a first transducer electrode can be coupled to a DC+AC signal as desired for driving a resonator, while a second electrode is grounded. In that case, in order to keep the second electrode grounded a current must flow between ground and the second electrode because the depletion region changes in size as the voltage across it changes and as the motion of the semiconductor device strains the depletion region. This current may be monitored and used to sense motion of the device, for example by grounding the second electrode through a trans-impedance amplifier.
All of the foregoing embodiments comprise capacitive transducers applied at or beneath the surface of a bar resonator. As the skilled person would appreciate, similar transducer structures may be applied to substantially any form of semiconductor resonator. In addition, the transducer structure itself need not be planar, but could be any suitable shape depending on the structure and excitation mode of the resonator to which it is to be applied.
Each of the embodiments described comprises only a resonator. In each case, however, since the resonator is fabricated from a silicon wafer, other circuitry could be implemented on the same semiconductor device and connected to the resonator appropriately.
Each of the resonators described in the embodiment are free-standing silicon structures driven in a longitudinal mode. Embodiments of the invention may, however, be used to drive non-free-standing resonant structures and to drive resonant structures in any suitable mode.
Further embodiments, shown in
By comparison with the earlier embodiments, in this case the implant or diffusion to produce the p-type region needs to be modified to dope to a greater depth. The doping could be performed by a surface diffusion process (provided the device layer is relatively thin, e.g. 1 μm) or by a series of implants of different ion energies and doses. Both processes would need to be tailored to p-dope the device layer through a substantial fraction of the thickness of the device layer. In this case in
The following description models the performance of the embodiment of the invention illustrated in
The force between the two plates of the capacitor formed from the depletion region of the pn junction produces a stress in the vertical direction which is translated into a stress in the horizontal direction by the Poisson contraction. In this particular case the device is driven in a bulk acoustic mode, with a wavelength λ=2 L.
The displacement function, u(x), for the resonator in the direction indicated is given by the following function:
Where a[t] is the maximum deflection, at the end of the cantilever. The strain in the silicon in the x direction is therefore given by:
The strain in the junction region in the y and z directions is therefore given by:
εyy=−νpara×εxx;
εzz=−νperp×εxx;
The elastic potential energy stored in the beam at maximum displacement is given by:
(neglecting the energy stored in the dielectric & top electrode, in the case of the capacitive actuation, Y is the youngs modulus of the beam).
The kinetic energy stored in the beam is given by:
This constriction across the p-n junction results from the attractive force between the donors and the acceptors in the depletion region. We assume an abrupt junction with NdNa. For a detailed discussion of the physics of this device see S. M. Sze, Semi-conductor Devices. Given this assumption The electric field in the junction is determined by considering the guassian cylinder (area A) that has one end in the n-type region (which has a negligible depletion width compared to the p-type region) and the other a distance a into the p-type depletion region. If wdep is the width of the depletion region the electric field E′ is given by:
The force on the element of charge density qNdδα at the end of the cylinder is:
The distance moved by this force at a position x along the beam is:
Consider the element located between x and x+δx along the resonator. The work done by this force at this point along the beam is:
(note that the factor q introduced in this equation can be taken as 1—it was introduced to allow for devices where there are drive and sense pads in which the drive pad only occupies a faction of the width of the device i.e. w×q)
Therefore the total work done is given by:
The depletion width is dependant on the voltage applied to the junction through the following equation:
where Vpndc is the (negative) DC offset plus the built in voltage (the total voltage dropped across the reverse biased junction) and Vpnac is the AC voltage.
This leaves us with the following expression for wpn:
The Lagrangian is given by:
We know that
This equation can be identified as a forced simple harmonic oscillator equation of motion. Without a forcing term the following equation is obtained:
This is a simple harmonic oscillator with resonant frequency
We now make a number of assumptions. First we assume that V[t]VDC. Then we change variables from a[t] to b[t], such that b[0]=0.
Rearranging the above equation into the standard form for a simple harmonic oscillator gives:
We can now add a damping term to this equation:
Finally, we assume that V[t]=V0eiωt, and that a[t] a0eiωt (note that V0 and b0 are potentially complex).
This gives us the following equation:
At resonance ω=ω0 and we have the following expression for b0:
Finally substituting for ω0 we obtain:
So the value of b0 at resonance is given by:
The stress in the beam takes the following form at the time of the maximum displacement and at resonance:
The maximum stress (at the center of the beam) is:
We also note that:
The current that flows to charge the capacitor as the device moves can be used as a detection mechanism. This current could be measured, for example, with a trans impedance amplifier. The current that flows is given by:
For the case of a structure vibrating at resonance the term
dominates over the
term. So we have:
The capacitance of an area Apnc of the pn junction is given by:
In the above both Apnc and Npndt are understood to be functions of time. Npndt is given by:
Since εXx, εyy, εzz1 we can expand this as:
Similarly Apnc is given by:
Apnc=Apnc0×(1+εxx)×(1+εyy);
which can be expanded as:
We are interested in the rate of change of the capacitance with respect to time, which is given by:
Neglecting the small terms (of order εxx2) once again gives us:
The differential of the capacitance per unit area with respect to time is therefore:
NB The (π/2) phase difference results from the resonator being driven at resonance.
The current that flows across the portion of the pn junction at position x along the resonator is given by:
The total current is therefore:
and motional impedance (i.e. applied voltage over the current that is produced) is given by:
Finally we calculate the magnitude of these calculated parameters given various values for the properties of the structure. In the following calculations SI units are assumed (i.e. m for distances, Ω for resistances, Hz for frequencies, F for capacitances).
Number | Date | Country | Kind |
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0612754.2 | Jun 2006 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2007/002399 | 6/27/2007 | WO | 00 | 2/12/2009 |