The present invention relates to a semiconductor device having a lateral element such as a lateral diode and a lateral insulated gate bipolar transistor (hereinafter referred to as the lateral IGBT), and is, for example, suitably used to a semiconductor device having a lateral diode or a lateral IGBT formed in a SOI (Silicon on insulator) substrate.
Conventionally, there has been a scroll-shaped resistive field plate (hereinafter referred to as the SRFP (Scroll-shaped Field Plate)) as an electric field reduction technology (see, for example, documents 1 and 2). The SRFP has been used in high voltage lateral diode, lateral IGBT, and lateral power MOSFET. It is appreciated that the SRFP withstands a desirable voltage when used under direct current and low-speed switching conditions (see document 3).
<Document 1> Patent Publication No. 3207615
<Document 2> Patent Application Publication No. H04-332173
<Document 3> K. Endo et al,, “A 500V 1A 1-Chip Inverter IC with a New Electric Field Reduction Structure”, Proceeding of the 6th International Symposium on Power Semiconductor Devices & ICs, pp. 379-383 (June 1994)
However, when the lateral power element employing the SRFP is switched at high speed, the electric field reduction by the SRFP will be uneven, resulting in avalanche breakdown and a decrease in transitional withstanding voltage. Thus, there are possibilities of an increase in switching loss and an occurrence of damage to the element. As such, if a micro inverter is made using a lateral power element in which the SRFP having the structure described in the documents 1, 2 or the like is employed, it will be difficult to satisfy requirements of the micro inverter such as high speed operation, high efficiency and low loss.
The present invention is made in view of the aforementioned matter, and it is an object to provide a semiconductor device having a lateral element that is capable of restricting the avalanche breakdown and reducing the switching loss and damage to the element, even in a high speed switching operation.
According to an aspect, a semiconductor device includes a semiconductor substrate having a first conductivity-type semiconductor layer, and a first electrode and a second electrode disposed on the surface of the semiconductor layer. A lateral element is formed to generate an electric current between the first electrode and a second electrode. The semiconductor further includes a scroll-shaped resistive field plate disposed on the semiconductor substrate across an insulating film. The resistive field plate extends toward the second electrode while surrounding a periphery of the first electrode in a scroll shape. A resistance value of a total resistance of the resistive field plate is in a range between 90 kΩ and 90 MΩ.
In such a configuration, since the resistance value of the total resistance of the SRFP is set in the range between 90 kΩ and 90 MΩ, it is less likely that the amount of decrease in an electric current at a second peak of peaks where the amount of electric current largely reduces at a time of turning on will be increased. Therefore, even if the semiconductor device is operated at high speed, avalanche breakdown is restricted, and switching loss of the lateral element and damage to the lateral element can be reduced.
For example, when the insulation film has a thickness of 200 nm to 1000 nm, the above described advantageous effect is achieved.
For example, when the thickness of the insulation film is 0.42 μm, the resistance value of the total resistance of the SRFP is set to a range between 270 kΩ and 9 MΩ. Also, when the thickness of the insulation film is 0.42 μm, the resistance value of the total resistance of the SRFP is set to a range between 270 kΩ and 2.7 MΩ. By setting the resistance value of the total resistance of the SRFP in such manners, the increase in the decrease amount of the electric current at the second peak can be restricted.
For example, a resistance value per unit length of the SRFP is constant with respect to a longitudinal direction of the SRFP. Alternatively, the resistance value per unit length of the SRFP varies with respect to the longitudinal direction of the SRFP.
According to a second aspect, a semiconductor device includes a semiconductor substrate having a first conductivity-type semiconductor layer, and a first electrode and a second electrode disposed on the surface of the semiconductor layer. A lateral element is formed to generate an electric current between the first electrode and a second electrode. The semiconductor further includes a scroll-shaped resistive field plate that extends toward the second electrode while surrounding a periphery of the first electrode in a scroll shape. A resistance value per unit length of the resistive field plate increases from the first electrode toward the second electrode.
The electric field concentration at the SRFP adjacent to the second electrode is caused because it is difficult to follow a change in voltage at a time of switching at a position away from the changing point due to a time constant, though the portion adjacent to the changing point can immediately follow the change in voltage. Therefore, by reducing the resistance value per unit length toward the second electrode, the portion away from the changing point can follow the change in voltage at the time of switching. As such, the avalanche breakdown is restricted, and the switching loss of the lateral element and the damage to the lateral element can be reduced.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings, in which like parts are designated by like reference numbers and in which:
Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings. The same or equivalent parts are designated with the same reference numbers throughout the exemplary embodiments.
A first embodiment of the present invention will be described. In the present embodiment, an inverter for driving a three-phase motor will be described as an example of a semiconductor device having a lateral element.
The inverter 1 includes three series sections, each having an upper arm 5 and a lower arm 6 connected in series, corresponding to the three phases of the motor 3, and the three series sections are connected in parallel to each other. The inverter 1 successively applies the middle potential between the upper arm 5 and the lower arm 6 of each series section to corresponding one of a U-phase, a V-phase and a W-phase of the three-phase motor 3. Each of the upper arm 5 and the lower arm 6 has a lateral FWD 7 and a lateral IGBT 8. As the IGBTs 8 of the upper and lower arms 5, 6 of each series section are turned on and off, three-phase alternate currents having different cycles are supplied to the three-phase motor 3. Thus, the three-phase motor 3 can be driven.
The inverter 1 includes a smoothing capacitor 4 connected in parallel therein. The smoothing capacitor 4 reduces ripples and an influence by noise caused when the IGBTs 8 of the upper and lower arms 5, 6 are switched so as to generate a constant source voltage.
Next, a detailed structure of the lateral FWD 7 and the lateral IGBT 8 constructing the inverter 1 will be described. In each of the upper and lower arms 5, 6, the lateral FWD 7 and the lateral IGBT 8 are integrated into one chip or formed in separate chips. Although both the structures are adaptable, a structure where the lateral FWD 7 and the lateral IGBT 8 of each arm are integrated into one chip will be hereinafter described as an example.
First, the structure of the lateral FWD 7 will be described with reference to
The thickness of the embedded oxide film 11b and the thickness and impurity concentration of the active layer 11c (n−-type drift layer 12) within the SOI substrate 11 are arbitrarily determined so as to achieve a desired withstanding voltage. For example, it is desirable that the embedded oxide film 11b has the thickness of 2 to 10 μm, preferably 5 μm or more, to withstand a high voltage. With regard to the active layer 11c, the n-type impurity concentration is, for example, 7.0×1014 cm−3 and the thickness is 3 to 20 μm.
In the SOI substrate 11 formed as above, a trench isolation structure 11d that surrounds each element to electrically insulate and separate the element from other elements is formed. Thus, the lateral FWD 7 is isolated from other elements through the trench isolation structure 11d. The trench isolation structure 11d is a conventionally known element isolation structure, and is provided by embedding a trench, which extends from the surface of the active layer 11c to the embedded oxide film 11b through the active layer 11c, with an insulating film or Poly-Si, for example.
A LOCOS oxide film 13, which for example has a thickness of 0.42 μm, is formed on the surface of the n−-type drift layer 12, as an insulating film. The components of the lateral FWD 7 are separated from each other by the LOCOS oxide film 13. Further, an n+-type cathode contact region 14 is formed in the surface layer portion of the n−-type drift layer 12 at a location where the LOCOS oxide film 13 is not formed. The n+-type cathode contact region 14 defines a longitudinal direction in one direction.
The periphery of the n+-type cathode contact region 14 is surrounded by an n-type buffer layer 15, which has an impurity concentration higher than that of the n−-type drift layer 12. For example, the n+-type cathode contact region 14 has the impurity concentration of 1.0×1020 cm−3 and the depth of 0.2 μm. For example, the n-type buffer layer 15 has the n-type impurity concentration of 3.0×1016 cm−3and the depth of 5 μm.
In the surface layer portion of the n−-type drift layer 12, a p-type anode region 16 is formed at a portion where the LOCOS oxide film 13 is not formed while centering on the n+-type cathode contact region 14. The p-type anode region 16 includes a p−-type low impurity concentration region 17 and a p+-type high impurity concentration region 18.
The p−-type low impurity concentration region 17 is extended closer to the n+-type cathode contact region 14 than the p+-type high impurity concentration region 18, and is deeper than the p+-type high impurity concentration region 18. In the present embodiment, the upper layout of the p−-type low impurity concentration region 17 has an elliptical shape including two straight portions corresponding to the n+-type cathode contact region 14 and arcuate portions connecting the ends of the straight portions, as shown in
The p+-type high impurity concentration region 18 is formed in the surface layer portion of the p−-type low impurity concentration region 17 and is in contact with the p−-type low impurity concentration region 17. In the present embodiment, the p+-type high impurity concentration region 18 is formed so that the periphery of the p+-type high impurity concentration region 18 is surrounded by the p−-type low impurity concentration region 17. The upper layout of the p+-type high impurity concentration region 18 has a straight shape, as shown in
In the present embodiment, the p+-type high impurity concentration region 18 is formed at a location furthest from the n+-type cathode contact region 14 within the surface layer portion of the p−-type low impurity concentration region 17. For example, the p+-type high impurity concentration region 18 has the impurity concentration of 1.0×1020 cm−3.
A cathode electrode 19 is formed on the surface of the n+-type cathode contact region 14 and is electrically connected to the n+-type cathode contact region 14. An anode electrode 20 is formed on the surface of the p-type anode region 16 and is electrically connected to the p-type anode region 16. The cathode electrode 19 has ohmic contact with the n+-type cathode contact region 14. The cathode electrode 19 has a straight shape corresponding to the n+-type cathode contact region 14 and is formed substantially entirely over the surface of the n+-type cathode contact region 14.
The anode electrode 20 has a straight shape. The anode electrode 20 is formed on opposite sides of the cathode electrode 19. The anode electrode 20 has Schottky contact or ohmic contact with the straight portion of the p−-type low impurity concentration region 17 of the p-type anode region 16, and has ohmic contact with the p+-type high impurity concentration region 18. The anode electrode 20 needs to be connected to both of the p−-type low impurity concentration region 17 and the p+-type high impurity concentration region 18 at least. In the present embodiment, the anode electrode 20 is connected to substantially the entire region of the straight portion of the p-type anode region 16.
A SRFP 21, which is a resistive layer formed by extending doped Poly-Si, is disposed on the surface of the LOCOS oxide film 13 between the cathode and the anode so that unevenness of potential gradient between the cathode and the anode is reduced. Specifically, as shown in
Therefore, the potential of the SRFP 21 has a gradient according to the distance from the cathode electrode 19, and thus the gradient of the n−-type drift layer 12 located under the SRFP 21 across the LOCOS oxide film 13 can be maintained in a constant gradient. As such, electric field concentration resulting from unevenness of the potential gradient can be reduced. With this, the withstanding voltage improves as well as impact ionization is reduced, so an increase in a switching time during switching (turning off) can be restricted. Further, in the present embodiment, it is configured that the switching loss and the damage to the element can be reduced by setting the resistance value of the SRFP 21. The setting of the resistance value will be described later in detail.
The lateral FWD 7 of the present embodiment is constructed by the above described structure. In the lateral FWD 7 constructed as described above, the anode electrode 20 has the Schottky contact or the ohmic contact with the p−-type low impurity concentration region 17 as well as has the ohmic contact with the p+-type high impurity concentration region 18.
In this way, the anode electrode 20 is electrically connected to the p−-type low impurity concentration region 17. Because electrons are discharged to the anode electrode 20 from the surface of the p−-type low impurity concentration region 17, the amount of injected holes can be reduced even if the same amount of electric current is applied. Thus, the reverse recovery charge Qrr is reduced, and thus the reverse recovery capability can be improved. Further, since the amount of injected holes is reduced, the lateral FWD 7 can be operated at high speed without requiring lifetime control.
Next, the structure of the lateral IGBT 8 will be described with reference to
In the present embodiment, the active layer 11c serves as an n−-type drift layer 22, and components of the lateral IGBT 8 are formed on the surface layer portion of the n−-type drift layer 22. As described above, the thickness of the embedded oxide film 11b and the thickness and the impurity concentration of the active layer 11c in the SOI substrate 11 are arbitrarily determined so that the lateral IGBT 8 has a desired withstanding voltage.
For example, the embedded oxide film 11b has the thickness of 2 to 10 μm so as to withstand a high voltage. Further, it is preferable that the embedded oxide film 11b has the thickness of 5 μm or more so as to stably withstand 600 V or more. With regard to the active layer 11c, it is preferable that the n-type impurity concentration is 1×1014 to 1.2×1016 cm−3 when the thickness is 15 μm or less, and is 1×1014 to 8×1014 cm−3 when the thickness is 20 μm, in order to stably withstand 600 V or more.
Also on the surface of the n−-type drift layer 22, a LOCOS oxide film 23, which for example has the thickness of 0.42 μm, is formed. The components of the lateral IGBT are isolated from each other through the LOCOS oxide film 23. Further, a collector region 24, which defines a longitudinal direction in one direction, is formed in the surface layer portion of the n−-type drift layer 22 at a location where the LOCOS oxide film 23 is not formed, as shown in
The p+-type region 24a has a surface concentration of 1×1019 to 1×1020 cm−3, for example. The p-type region 24b has a surface concentration of 1×1016 to 1×1019 cm−3 or 1×1015 to 1×1018 cm−3, for example. In the present embodiment, as shown in
The periphery of the collector region 24 is surrounded by an n-type buffer layer 25 having an impurity concentration higher than that of the n−-type drift layer 22. The n-type buffer layer 25 serves as a FS (Field Stop) layer. The n-type buffer layer 25 is constructed of an n-type layer having the impurity concentration higher than that of the n-type drift layer 22. The n-type buffer layer 25 restricts expansion of a depletion layer so as to improve the withstanding voltage and steady loss in performance. For example, the n-type impurity concentration of the n-type buffer layer 25 is 4×1016 to 1×1018 cm−3.
A channel p well layer 26, an n+-type emitter region 27, a p+-type contact layer 28 and a p-type body layer 29 are formed around the collector region 24 as a center in the surface layer portion of the n−-type drift layer 22 at locations where the LOCOS oxide film 23 is not formed.
The channel p well layer 26 serves to form a channel region on a surface. For example, the channel p well layer 26 has the thickness of 2 μm or less, and the width of 6 μm or less. The channel p well layer 26 is formed concentric with the collector region 24 and entirely surrounds the periphery of the collector region 24.
The n+-type emitter region 27 is formed in the surface layer portion of the channel p well layer 26 and ends inside of an end position of the channel p well layer 26. Also, the n+-type emitter region 27 is formed to extend in the longitudinal direction of the collector 24. As shown in
The p+-type contact layer 28 serves to fix the channel p well layer 26 to an emitter potential, and has an impurity concentration higher than that of the channel p well layer 26. As shown in
The p-type body layer 29 serves to reduce voltage drop resulting from a hole current flowing from the collector to the emitter through the surface. The p-type body layer 29 is formed concentric with the collector region 24 as the center and entirely surrounds the periphery of the collector region 24. The p-type body layer 29 restricts a parasitic npn transistor constructed of the n+-type emitter region 27, the channel p well layer 26 and the n−-type drift layer 22 from being operated, and thus the turning off time can be improved.
Further, as show in
In addition, a gate electrode 31 is formed on the surface of the channel p well layer 26 across a gate insulation film 31. The gate electrode 31 is made of doped Poly-Si or the like. As a gate voltage is applied to the gate electrode 31, a channel region is formed at a surface portion of the channel p well layer 26.
Also, a collector electrode 32 is formed on the surface of the collector region 24 and is electrically connected to the collector region 24, and an emitter electrode 33 is formed on the surface of the n+-type emitter region 27 and the p+-type contact layer 28 and is electrically connected to the n+-type emitter region 27 and the p+- type contact layer 28.
The collector electrode 32 has ohmic contact with the p+-type region 24a, and has Schottky contact with the p-type region 24b.
A SRFP 34 is formed on the surface of the LOCOS oxide film 23 between the collector and the gate. The SRFP 34 is provided by a resistive layer formed by extending doped Poly-Si so that unevenness of potential gradient between the collector and the gate is reduced. Specifically, as shown in
Therefore, the SRFP 34 has a collector potential at the position connected to the collector electrode 32, and the potential gradually decreases toward the emitter as a function of distance from the collector electrode 32 due to internal resistance. As such, the potential of the SRFP 34 has gradient according to the distance from the collector electrode 32, and the potential of the n−-type drift layer 22 located under the SRFP 34 across the LOCOS oxide film 32 can be maintained in a constant gradient. As such, electric field concentration resulting from unevenness of the potential gradient can be reduced. With this, the withstanding voltage is improved as well as impact ionization is reduced, so an increase in a switching time during switching (turning off) can be restricted.
Further, similar to the SRFP 21 of the lateral FWD 7, the resistance value of the SRFP 34 is set so that the switching loss and the damage to the element can be reduced. Here, the end of the SRFP 34 is connected to the gate electrode 31. Alternatively, the end of the SRFP 34 can be connected to the emitter electrode 33.
The lateral IGBT 8 according to the present embodiment is constructed by the above described structure. In the IGBT 8 having the above described structure, as a desired gate voltage is applied to the gate electrode 31, a channel region is formed on the surface layer portion of the channel p well layer 26, which is located under the gate electrode 31 between the n+-type emitter region 27 and the n−-type drift layer 22 so that electrons flow into the n−-type drift layer 22 from the emitter electrode 33 and the n+-type emitter region 27 through the channel region. With this, holes flow into the n−-type drift layer 22 through the collector electrode 32 and the collector region 24 so that conductivity modulation occurs within the n−-type drift layer 22. As such, an IGBT operation to generate a large electric current between the emitter and the collector is conducted.
In such a lateral IGBT 8, in the present embodiment, the collector electrode 32 has the ohmic contact with the p+-type region 24a and the Schottky contact with the p-type region 24b. Therefore, injection efficiency is reduced by restricting the hole injection from the collector side. Specifically, since the hole injection is restricted by such a contact shape between the collector electrode 32 and the collector region 24, the n-type buffer layer 25 does not need to have a function of restricting the hole injection. The n-type buffer layer 25 needs to simply serve as the FS layer. Therefore, it is possible to set the impurity concentration of the buffer layer 25 to a level without changing the injection efficiency on the collector side.
The lateral FWD 7 and the lateral IGBT 8 of each of the upper and lower arms 5, 6 are constructed by the above described structure. In the present embodiment, further, the resistance value of each of the SRFP 21 of the lateral FWD 7 and the SRFP 34 of the lateral IGBT 8 is adjusted so that the switching loss and the damage to the element can be restricted. Hereinafter, the concept of setting the resistance value of the SRFPs 21, 34 will be described. The basic concept is the same between the lateral FWD 7 and the lateral IGBT 8. Therefore, the setting of the resistance value of the SRFP 21 will be exemplarily described.
The first peak of the above two peaks inevitably occurs at the beginning of the recovery. In order to investigate the cause of occurrence of the second peak, a device simulation is performed.
However, it is difficult to perform simulation using the SRFP 21 having the spiral pattern. Therefore, the evaluation is conducted in the simulation using the lateral FWD 7 having a cross-section as shown in
As shown in
Next, a state of electrons within the lateral FWD 7 is analyzed.
As shown in
Next, the cause of the increase in the electric field intensity at the silicon surface between the field plate FP8 and the field plate FP9 at the timing t5 where the second peak occurs is analyzed in a state where the resistance value of the resistance r provided by the SRFP 21 is set to 1 GΩ. Specifically, the time change in potential of each of ten field plates FP0-FP9 is analyzed.
As shown in
It is considered that such unevenness of the potential distribution is caused because the resistance value of the resistance r provided by the field plates FP0-FP9 is high. As described above, the resistance value of the SRFP 21 should be as high as possible, ideally infinity, considering the loss in the SRFP 21. According to the above described analysis, however, it is appreciated that an excessively large resistance value of the SRFP 21 is not preferable, considering the switching characteristic, that is, the recovery loss.
Therefore, the recovery waveform when the resistance value of the resistance r provided by the field plates FP0-FP9 is reduced is analyzed in order to alleviate the unevenness of the potential distribution.
Therefore, the time change in the potential of each of ten field plates FP0-FP9 when the resistance value of the resistance r is 100 kΩ is analyzed.
As such, it can be said that the smaller resistance value of the SRFP 21 is preferable, considering the switching characteristic, that is, the recovery loss at the time of turning on. That is, the potential distribution is even between the field plates FP0-FP9 with the decrease in the resistance value of the SRFP 21, resulting in the decrease in the electric field intensity between the field plate FP8 and the field plate FP9. Therefore, the impact ionization rate is decreased, and hence the second peak can be restricted.
It is to be noted that, when the resistance value of the resistance r is further reduced from 100 kΩ, the anode current IA contrary increases at the second peak again. To investigate the cause of the above phenomenon, the equipotential distribution and the impact ionization rate distribution are examined by varying the resistance value of the resistance r at the timing t5.
As shown in
The resistance r that can restrict the increase in the anode current IA at the second peak can be found based on the above simulation analyses. In the above simulations, it is assumed that the ring-shaped separate field plates FP0-FP9 are arranged at intervals. Thus, the resistance value of the total resistance R of the SRFP 21 is provided by connecting between all the field plates FP0-FP9. Further, since it is assumed that nine resistors r exist between the adjacent field plates FP0-FP9, the total resistance R is provided by the total resistance value of the nine resistors (9×r). The amount of decrease in the anode current IA at the second peak with respect to the total resistance R of the SRFP 21 is examined by varying the rate of decrease di/dt of the initial anode current IA at the time of recovery in the state where the thickness of the LOCOS oxide film 13 is 0.42 μm.
As shown in
Particularly, in the range where the resistance value of the total resistance R of the SRFP 21 is from 270 kΩ to 2.7 MΩ, the amount of decrease in the anode current IA at the second peak can be reduced even in the case where the rate of decrease di/dt is −48 μs. At least, when the total resistance R of the SRFP 21 is in a range between 270 kΩ and 9 MΩ, approximately ½ of the decrease of the anode current IA of the second peak is achieved, as compared with the case of 900 kΩ where the amount of decrease in the anode current IA from the region where the resistance value of the total resistance R is lower than 90 kΩ and the region where the resistance value of the total resistance R is higher than 90 MΩ is maximum.
Therefore, the increase in the decrease amount of the anode current IA at the second peak can be restricted when the resistance value of the total resistance R of the SRFP 21 is in a range between 90 kΩ and 90 MΩ, preferably in a range between 270 kΩ and 9 MΩ, more preferably in a range between 270 kΩ and 2.7 MΩ. As such, the switching loss and the damage of the lateral FWD 7 can be reduced.
It has been described about the case where the thickness of the LOCOS oxide film 13 is 0.42 μm. The effect of the electric field with respect to the resistance value of the SRFP 21 varies depending on the thickness of the LOCOS oxide film 13, and thus the amount of decrease in the anode current IA at the second peak also varies. However, even if the thickness of the LOCOS oxide film 13 is not 0.42 μm, the similar advantageous effects can be achieved at least by setting the resistance value of the total resistance R of the SRFP 21 in the range between 90 kΩ and 90 MΩ.
As shown in
As the above results are included in
Although the lateral FWD 7 has been exemplarily described, the similar advantageous effects can be achieved in the lateral IGBT 8. By setting the resistance value of the SRFP 34 of the lateral IGBT 8 similar to the resistance value of the SRFP 21 of the lateral FWD 7, the switching loss and the damage of the lateral IGBT 8 can be reduced.
As described above, in a lateral element such as the lateral FWD 7 and the lateral IGBT 8, the increase in the decrease amount of the anode current IA or the like at the second peak can be restricted by setting the resistance value of the total resistance R of the SRFP 21, 34 in the range between 90 kΩ and 90 MΩ, preferably in the range between 270 kΩ and 27 MΩ, more preferably in the range between 900 kΩ and 9 MΩ. Accordingly, even if the switching operation is conducted at a high speed, the avalanche breakdown is restricted, and the switching loss and the damage of the lateral FWD 7 can be reduced.
A second embodiment of the present invention will be described hereinafter. In the present embodiment, the structure of the SRFP 21, 34 is modified from that of the first embodiment, and other structures are similar to the first embodiment. Thus, a part different from the first embodiment will be mainly described.
In the first embodiment, the resistance value of the total resistance R of the SRFP 21, 34 of the lateral element such as the lateral FWD 7 and the lateral IGBT 8 is adjusted. In such a case, it is assumed that the resistance value of the SRFP 21, 34 is constant in the longitudinal direction. Alternatively, the resistance value of the SRFP 21, 34 is not limited to be constant in the longitudinal direction, but may be varied in the longitudinal direction.
Such a structure is, for example, achieved by forming the SRFP 21, 34 of doped Poly-Si, and varying a doping concentration of impurity to the poly-silicon using a mask having a pattern according to the concentration distribution. For example, the doping concentration is varied by the following method. First, at a position where the impurity concentration is relatively high in the SRFP 21, 34, the impurity is doped beforehand through an opening of the mask. Then, after the mask is removed, side impurity is doped so that the impurity is doped also to a portion where the impurity concentration is relatively low and the impurity concentration of that portion is lower than that of the portion where the impurity concentration is relatively high.
In such a case, the resistance value of the SRFP 21, 34 is varied so that the resistance value per unit length is small adjacent to the cathode and the collector, and is larger adjacent to the anode and the emitter than the cathode and the collector. That is, the above described electric field concentration between the field plate FR8 and the field plate FP9 is caused, when the voltage is instantaneously changed at the time of switching, because it is difficult to follow the change in the voltage as a function of distance from a position where the voltage is changed due to the time constant.
Therefore, it is possible to follow the change in voltage at the time of switching at a position away from the changing position by reducing the resistance value per unit length adjacent to the cathode and the collector. Accordingly, it is possible to reduce switching loss and the damage of the lateral FWD 7 and the lateral IGBT 8.
A third embodiment of the present invention will be described. The present embodiment employs a semiconductor substrate other than the 301 substrate 1 of the first embodiment, and structures of the present embodiment other than the semiconductor substrate are similar to those of the first embodiment. Therefore, a different structure will be mainly described.
The p+-type isolation region 43 is formed to surround the periphery of the lateral IGBT 8, and a junction isolation structure is provided by PN junction between the p+-type isolation region 43 and the n−-type drift layer 22. A GND pattern 44 is formed on a rear surface of the semiconductor substrate 40. The p−-type silicon substrate 41 is grounded because the GND pattern 44 is grounded.
In this way, the lateral IGBT 8 can be configured in the junction isolation type using a simple silicon substrate as the p−-type silicon substrate 41 for the semiconductor substrate 40.
Although it has been described with regard to the lateral IGBT 8 as an example, the lateral FWD 7 can be also formed using the semiconductor substrate 40 having the similar structure.
A fourth embodiment of the present invention will be described. The present embodiment also employs a semiconductor substrate other than the SOI substrate 1 of the first embodiment, and structures of the present embodiment other than the semiconductor substrate are similar to those of the first embodiment. Therefore, a different structure will be mainly described.
The lateral IGBT 8 is configured by using the layer 52 as the n−-type drift layer 22. That is, the lateral IGBT 8 is dielectric isolation. A GND pattern 53 is formed on a rear surface of the semiconductor substrate 50, and the semiconductor substrate 50 is grounded because the GND pattern 53 is grounded.
In this way, the lateral IGBT 8 can be the dielectric isolation type where the n−-type drift layer 22 is surrounded by an insulation film such as the silicon oxide film 51 within the semiconductor substrate 50 made of poly-silicon.
Although it has been described with regard to the lateral IGBT 8 as an example, the lateral FWD 7 can be also formed by using the semiconductor substrate 50 having the similar structure.
In each of the above described embodiments, the lateral FWD 7 and the lateral IGBT 8 are exemplarily described. Also in the lateral MOSFET, similarly, the resistance value of the SRFP can be set similar to the resistance value of the SRFP 21, 34 of the lateral FWD 7 and the lateral IGBT 8. Also in such a case, the switching loss and the damage to the elements can be reduced. Further, in each of the above described embodiments, the SOI substrate 11 is used as the semiconductor substrate. The SOI substrate 11 is used to so as to further withstand a high voltage. The present invention is adaptable to the case where a simple silicon substrate or other semiconductor substrates are used.
That is, the present invention is adaptable to a semiconductor device that is a lateral element with the SRFP and where a first electrode such as the cathode electrode 19 and the collector electrode 32 and a second electrode such as the anode electrode 20 and the emitter electrode 33 are formed on the surface of a semiconductor layer such as the active layer 11c formed in the semiconductor substrate such as the SOI substrate 11 and an electric current flows between the first electrode and the second electrode.
In the above described second embodiment, the example of varying the resistance value of the SRFP 21, 34 in the longitudinal direction has been described. Alternatively, the resistance value of the SRFP 21, 34 may be varied in the longitudinal direction by employing another structure.
As shown in
As shown in
As shown in
The structures shown in
Further, the resistance value of the SRFP 21, 34 can be varied in the longitudinal direction by changing the material of the SRFP 21, 34. For example, the SRFP 21, 34 is made using different resistive materials such as doped Poly-Si and Cr—Si, and the material can be changed in the longitudinal direction. Also, the number of films of the different resistive materials can be changed with respect to the longitudinal direction. For example, a portion of the SRFP 21, 34 is made of a single film of doped Poly-Si and the remaining portion is made of two films of the doped Poly-Si and Cr—Si.
It has been described about the example of varying the resistance value of the SRFP 21, 34 per unit length with respect to the longitudinal direction in the case where the resistance value of the total resistance R of the SRFP 21, 34 is between 90 kΩ and 90 MΩ, preferably between 270 kΩ and 27 MΩ, and more preferably between 900 kΩ and 9 MΩ. However, it is possible to follow the change in voltage at the time of switching only by varying the resistance value per unit length of the SRFP 21, 34 in the longitudinal direction so that the resistance value per unit length increases from the cathode or the collector toward the anode or the emitter, and the effects of reducing the switching loss and the damage of the lateral element can be achieved.
Additional advantages and modifications will readily occur to those skilled in the art. The invention in its broader term is therefore not limited to the specific details, representative apparatus, and illustrative examples shown and described.
Number | Date | Country | Kind |
---|---|---|---|
2010-255089 | Nov 2010 | JP | national |
2011-246104 | Nov 2011 | JP | national |
This application is based on Japanese Patent Applications No. 2010-255030 filed on Nov. 15, 2010 and No. 2011-246104 filed on Nov. 10, 2011, the disclosure of which are incorporated herein by reference.